Patents by Inventor Masaki Kurashina
Masaki Kurashina has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9649600Abstract: Disclosed is a method for manufacturing a composite porous film having a stable film quality and a desired hollow shape by controlling the entrance of a film-forming resin solution into a hollow part of a hollow reinforcement support. The method is provided with a step of adhering a film-forming resin solution to the outer peripheral surface of the hollow reinforcement support and thereby forming a film intermediate, a step of adhering a coagulating liquid to the outer peripheral surface of the film intermediate, and a step of flowing the coagulating liquid along the outer peripheral surface of the film intermediate so that at least a part of the outermost interface of the coagulating liquid in the circumferential direction is a free surface and thereby coagulating the film-forming resin solution adhering to the outer peripheral surface of the hollow reinforcement support.Type: GrantFiled: April 23, 2010Date of Patent: May 16, 2017Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hiroyuki Fujiki, Toshinori Sumi, Yasuo Hiromoto, Masaki Kurashina
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Patent number: 9539547Abstract: A method of manufacturing a porous film includes a decomposition step of introducing a porous film precursor which is formed by coagulating an undiluted film forming solution containing a hydrophilic polymer and a hydrophobic polymer, into a decomposition container; bringing a heated chemical containing an oxidizing agent into contact with the porous film precursor in the decomposition container; warming the porous film precursor in contact with the chemical; and decomposing the hydrophilic polymer remaining inside the porous film precursor using the oxidizing agent. An apparatus for manufacturing a porous film includes a decomposition device provided with the decomposition container.Type: GrantFiled: August 3, 2012Date of Patent: January 10, 2017Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki
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Patent number: 9528760Abstract: The present invention of a method for producing a porous membrane including a solidification step of forming a porous membrane, and a heating step of drying the porous membrane, wherein the heating step includes at least a water reduction step of the porous membrane, the water reduction step uses a heating medium, and the temperature of the heating medium (Tgh) satisfies a relation of tgh>Td, when Td represents the heat deformation temperature of a membrane material. The present invention of a drying device of a porous membrane including a water reduction unit, and a final drying unit, wherein the drying device includes a membrane-surface-temperature measurement means for measuring the surface temperature of the porous membrane and the final drying unit, and a control means for controlling the temperature and/or the flow speed of the heating medium of the water reduction unit.Type: GrantFiled: March 12, 2013Date of Patent: December 27, 2016Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Osamu Maehara, Masaki Kurashina, Toshinori Sumi
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Publication number: 20160038883Abstract: A method of manufacturing a porous film includes a decomposition step of introducing a porous film precursor which is formed by coagulating an undiluted film forming solution containing a hydrophilic polymer and a hydrophobic polymer, into a decomposition container; bringing a heated chemical containing an oxidizing agent into contact with the porous film precursor in the decomposition container; warming the porous film precursor in contact with the chemical; and decomposing the hydrophilic polymer remaining inside the porous film precursor using the oxidizing agent. An apparatus for manufacturing a porous film includes a decomposition device provided with the decomposition container.Type: ApplicationFiled: October 26, 2015Publication date: February 11, 2016Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki KURASHINA, Toshinori SUMI, Yasuo HIROMOTO, Hiroyuki FUJIKI
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Patent number: 9151538Abstract: Disclosed is a drying device for a hollow fiber membrane, including: a tubular drying member that is formed with an opening portion through which a hollow fiber membrane is input and output at at least one end thereof in a length direction, the hollow fiber membrane passing inside the tubular drying member while forming a gap between the hollow fiber membrane and an inner circumferential surface of the tubular drying member; and a gas supply unit that is formed on a side surface of the tubular drying member and supplies a drying gas into the tubular drying member. Thus, it is possible to dry the hollow fiber membrane in a short time at a low cost without the necessity of large equipment.Type: GrantFiled: July 7, 2010Date of Patent: October 6, 2015Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki
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WASHING DEVICE FOR POROUS HOLLOW FIBER MEMBRANES, AND POROUS HOLLOW FIBER MEMBRANE PRODUCTION METHOD
Publication number: 20150265974Abstract: This disclosure relates to a porous hollow fiber membrane production method that is capable of reducing the concentration of residual substances in membrane retained water and preventing reattachment of a hydrophilic polymer while suppressing the usage amount of a washing liquid. The production method includes a coagulation process of coagulating a membrane forming dope in a coagulating liquid to form a porous hollow fiber membrane, and a hydrophobic polymer removal process to remove hydrophilic polymer that remains in the porous hollow fiber membrane.Type: ApplicationFiled: June 4, 2015Publication date: September 24, 2015Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki KURASHINA, Toshinori Sumi, Hiroyuki Fujiki, Yasuo Hiromoto -
Publication number: 20150075027Abstract: The present invention of a method for producing a porous membrane including a solidification step of forming a porous membrane, and a heating step of drying the porous membrane, wherein the heating step includes at least a water reduction step of the porous membrane, the water reduction step uses a heating medium, and the temperature of the heating medium (Tgh) satisfies a relation of tgh>Td, when Td represents the heat deformation temperature of a membrane material. The present invention of a drying device of a porous membrane including a water reduction unit, and a final drying unit, wherein the drying device includes a membrane-surface-temperature measurement means for measuring the surface temperature of the porous membrane and the final drying unit, and a control means for controlling the temperature and/or the flow speed of the heating medium of the water reduction unit.Type: ApplicationFiled: March 12, 2013Publication date: March 19, 2015Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Osamu Maehara, Masaki Kurashina, Toshinori Sumi
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Publication number: 20140343178Abstract: The purpose of the present invention is to provide a method for manufacturing a porous hollow fiber membrane in which the amount of a hypochlorite used during pore forming agent removal treatment can be reduced and the facilities cost can be minimized, and in which the post-treatment waste liquid can be readily treated. This method for manufacturing a porous hollow fiber membrane has: coagulating a membrane forming material liquid containing a membrane forming resin and a pore forming agent by a coagulating liquid, to thereby form a porous hollow fiber membrane precursor; and removing the porous hollow fiber membrane precursor impregnated at least with a liquid into contact with ozone gas in a vapor phase, to thereby decompose and remove the pore forming agent present in the membrane.Type: ApplicationFiled: September 14, 2012Publication date: November 20, 2014Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Yugo Mizokoshi, Masaki Kurashina, Toshinori Sumi
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Patent number: 8752713Abstract: A hollow porous membrane with a reduced cost and excellent separation characteristic, water permeability, and mechanical strength and a process of producing the hollow porous membrane with an excellent adhesive property between a support and a porous membrane layer at a low cost are provided. The hollow porous membrane includes a porous membrane layer in which dense layers are disposed in the vicinities of an outer surface and an inner surface. In the process of producing the hollow porous membrane, membrane-forming dopes of a first membrane-forming dope and a second membrane-forming dope, which contain the material of the porous membrane layer and a solvent, are successively applied and stacked onto the outer circumferential surface of a hollow support and the applied membrane-forming dopes are simultaneously coagulated.Type: GrantFiled: May 21, 2009Date of Patent: June 17, 2014Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Masashi Teramachi, Kei Murase, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki, Masaki Kurashina, Masakazu Minagawa
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Publication number: 20140163124Abstract: A method of manufacturing a porous film includes a decomposition step of introducing a porous film precursor which is formed by coagulating an undiluted film forming solution containing a hydrophilic polymer and a hydrophobic polymer, into a decomposition container; bringing a heated chemical containing an oxidizing agent into contact with the porous film precursor in the decomposition container; warming the porous film precursor in contact with the chemical; and decomposing the hydrophilic polymer remaining inside the porous film precursor using the oxidizing agent. An apparatus for manufacturing a porous film includes a decomposition device provided with the decomposition container.Type: ApplicationFiled: August 3, 2012Publication date: June 12, 2014Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki
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Publication number: 20140041699Abstract: The present invention is a device that is for cleaning a porous hollow fiber membrane by running the porous hollow fiber membrane through a cleaning tank containing a cleaning liquid, thus eliminating residual substances in the porous hollow fiber membrane, wherein the inside of the cleaning tank is provided with a duct structure having a hollow fiber membrane running path at which the porous hollow fiber membrane can be continuously run through from an entrance at one end towards an exit at the other end; the duct structure comprises at least two structures that can separate; the duct structure has a running groove, which is formed to at least one structure of the at least two structures, and a branched duct, which pumps or sucks the cleaning fluid to cause the cleaning fluid to flow through; and the branched duct is a duct that is connected to the running groove.Type: ApplicationFiled: April 26, 2012Publication date: February 13, 2014Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Toshinori Sumi, Hiroyuki Fujiki, Yasuo Hiromoto
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WASHING DEVICE FOR POROUS HOLLOW FIBER MEMBRANES, AND POROUS HOLLOW FIBER MEMBRANE PRODUCTION METHOD
Publication number: 20130307171Abstract: This invention relates to a washing device for a porous hollow fiber membrane, including: n (n is an integer of 2 or greater) washing tanks that contain a washing liquid, through which the porous hollow fiber membrane sequentially passes; and at least one pressure applying unit that pressurizes or de-pressurizes the washing liquid on the outer side of the porous hollow fiber membrane immersed in the washing liquid to force the washing liquid to pass through a membrane part of the porous hollow fiber membrane, in which the pressure applying unit is accommodated in at least one of the first to (n?1)-th washing tanks. According to the invention, it is possible to provide a porous hollow fiber membrane production method that is capable of reducing the concentration of residual substances in membrane retained water and preventing reattachment of a hydrophilic polymer.Type: ApplicationFiled: February 7, 2012Publication date: November 21, 2013Applicant: MITSUBISHI RAYON CO., LTD.Inventors: Masaki Kurashina, Toshinori Sumi, Hiroyuki Fujiki, Yasuo Hiromoto -
Publication number: 20130140388Abstract: A tubular storage package which stores a string-like material includes a tubular core rod which is mounted in a center of a bottom of the storage container, the string-like material is a plurality of continuous loop shapes, a storage starting end of the string-like material protrudes, and a winding center of each loop of the plurality of loops is deviated around an axis of the storage container and the loop is laminated.Type: ApplicationFiled: June 7, 2011Publication date: June 6, 2013Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Yasuo Hiromoto, Toshinori Sumi, Hiroyuki Fujiki
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Publication number: 20130104416Abstract: Disclosed is a drying device for a hollow fiber membrane, including: a tubular drying member that is formed with an opening portion through which a hollow fiber membrane is input and output at at least one end thereof in a length direction, the hollow fiber membrane passing inside the tubular drying member while forming a gap between the hollow fiber membrane and an inner circumferential surface of the tubular drying member; and a gas supply unit that is formed on a side surface of the tubular drying member and supplies a drying gas into the tubular drying member. Thus, it is possible to dry the hollow fiber membrane in a short time at a low cost without the necessity of large equipment.Type: ApplicationFiled: July 7, 2010Publication date: May 2, 2013Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masaki Kurashina, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki
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Publication number: 20120045580Abstract: Disclosed is a method for manufacturing a composite porous film having a stable film quality and a desired hollow shape by controlling the entrance of a film-forming resin solution into a hollow part of a hollow reinforcement support. The method is provided with a step of adhering a film-forming resin solution to the outer peripheral surface of the hollow reinforcement support and thereby forming a film intermediate, a step of adhering a coagulating liquid to the outer peripheral surface of the film intermediate, and a step of flowing the coagulating liquid along the outer peripheral surface of the film intermediate so that at least a part of the outermost interface of the coagulating liquid in the circumferential direction is a free surface and thereby coagulating the film-forming resin solution adhering to the outer peripheral surface of the hollow reinforcement support.Type: ApplicationFiled: April 23, 2010Publication date: February 23, 2012Applicant: MITSUBISHI RAYON CO., LTD,Inventors: Hiroyuki Fujiki, Toshinori Sumi, Yasuo Hiromoto, Masaki Kurashina
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Publication number: 20110114553Abstract: A hollow porous membrane with a reduced cost and excellent separation characteristic, water permeability, and mechanical strength and a process of producing the hollow porous membrane with an excellent adhesive property between a support and a porous membrane layer at a low cost are provided. The hollow porous membrane includes a porous membrane layer in which dense layers are disposed in the vicinities of an outer surface and an inner surface. In the process of producing the hollow porous membrane, membrane-forming dopes of a first membrane-forming dope and a second membrane-forming dope, which contain the material of the porous membrane layer and a solvent, are successively applied and stacked onto the outer circumferential surface of a hollow support and the applied membrane-forming dopes are simultaneously coagulated.Type: ApplicationFiled: May 21, 2009Publication date: May 19, 2011Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Masashi Teramachi, Kei Murase, Toshinori Sumi, Yasuo Hiromoto, Hiroyuki Fujiki, Masaki Kurashina, Masakazu Minagawa