Patents by Inventor Masaki Moronuki

Masaki Moronuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10100929
    Abstract: The present invention provides a piston ring having excellent abrasion resistance to an aluminum alloy cylinder or cylinder liner formed of a mating material and is therefore capable of decreasing abrasion of the mating material. An exemplary piston ring has a hard carbon coating formed on an outer peripheral surface, and the hard carbon coating contains 0.5 atom % or more to less than 5 atom % of tungsten (W).
    Type: Grant
    Filed: September 1, 2014
    Date of Patent: October 16, 2018
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Keiji Honda, Katsuhiro Tsuji, Masaki Moronuki, Takuma Sekiya
  • Patent number: 10036472
    Abstract: Provided is a sliding member capable of achieving excellent wear resistance and high coating adhesion under harsh sliding conditions without subjecting a base member to nitriding treatment. The sliding member includes a base member made of a steel material and a hard coating that is formed on the base member and having a surface serving at least as a sliding surface. The hard coating has a Young's modulus having a distribution to increase first in a depth direction directed from an interface between the hard coating and the base member to the surface, to become maximum at a predetermined depth, and then to decrease in the depth direction directed from the interface to the surface.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: July 31, 2018
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventor: Masaki Moronuki
  • Patent number: 10036345
    Abstract: A combination of a cylinder 62 of an internal combustion engine and a piston ring 40 for sliding an inner periphery of the cylinder, wherein at least a sliding face of the cylinder is composed of an aluminum alloy including 8 mass % to 22 mass % of Si and at least one or more particles selected from the group consisting of Si, Al2O3 and SiO2 particles each having a diameter of 3 ?m or more, and at least an outer periphery of the piston ring is coated with a hard carbon coating 14 composed only of hydrogen and carbon.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: July 31, 2018
    Assignee: Kabushiki Kaisha Riken
    Inventors: Katsuhiro Tsuji, Akio Shinohara, Masaki Moronuki
  • Publication number: 20180187781
    Abstract: Provided is a sliding member capable of achieving excellent wear resistance and high coating adhesion under harsh sliding conditions without subjecting a base member to nitriding treatment. The sliding member includes a base member made of a steel material and a hard coating that is formed on the base member and having a surface serving at least as a sliding surface. The hard coating has a Young's modulus having a distribution to increase first in a depth direction directed from an interface between the hard coating and the base member to the surface, to become maximum at a predetermined depth, and then to decrease in the depth direction directed from the interface to the surface.
    Type: Application
    Filed: February 28, 2017
    Publication date: July 5, 2018
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventor: Masaki MORONUKI
  • Patent number: 9644738
    Abstract: To provide a combination of a cylinder made of a hypereutectic Al—Si alloy and a hard-carbon-coated piston ring both exhibiting excellent wear resistance, the piston ring is provided with a laminate coating at least on an outer peripheral sliding surface thereof; the laminate coating comprising a metal layer, a metal-containing, hard carbon layer, and a metal-free, hard carbon layer in this order from the substrate side; the laminate coating having Martens' hardness (indentation hardness) HMs of 5-13 GPa, indentation modulus E of 70-200 GPa, and a deformation ratio Rpe of 0.45 or less, which is expressed by a ratio (Wp/We) of plastic deformation energy Wp to elastic deformation energy We; and a ratio (Tmf/Tm) of the thickness Tmf of the metal-free, hard carbon layer to the thickness Tm of the metal-containing, hard carbon layer being 2-8.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: May 9, 2017
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Akira Kunimoto, Masaki Moronuki
  • Publication number: 20160245407
    Abstract: The present invention provides a piston ring having excellent abrasion resistance to an aluminum alloy cylinder or cylinder liner formed of a mating material and is therefore capable of decreasing abrasion of the mating material. An exemplary piston ring has a hard carbon coating formed on an outer peripheral surface, and the hard carbon coating contains 0.5 atom % or more to less than 5 atom % of tungsten (W).
    Type: Application
    Filed: September 1, 2014
    Publication date: August 25, 2016
    Inventors: Keiji HONDA, Katsuhiro TSUJI, Masaki MORONUKI, Takuma SEKIYA
  • Publication number: 20160230697
    Abstract: To provide a combination of a cylinder bore and a piston ring having excellent scuffing resistance and wear resistance with low friction loss even under severe sliding conditions with a high load applied to an engine, by a thermal spraying technique of a cylinder bore enabling the use of a usual die-cast aluminum alloy, a thermally sprayed iron-based coating formed on a piston-ring-sliding surface of a cylinder bore, which has Rpk of less than 0.20 ?m in a surface roughness profile, is combined with a hard carbon coating formed on an outer peripheral sliding surface of the piston ring, which has Rpk of less than 0.15 ?m in a surface roughness profile, in an internal combustion engine.
    Type: Application
    Filed: September 16, 2014
    Publication date: August 11, 2016
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventors: Akio SHINOHARA, Masaki MORONUKI
  • Patent number: 9371797
    Abstract: To provide a high-thermal-conductivity piston ring having excellent scuffing resistance and wear resistance, which can be used in a high-heat-load environment in engines, a TiN coating as thick as 10-60 ?m, in which the texture coefficient of a (220) plane is 1.1-1.8 in X-ray diffraction on the coating surface, larger than those of (111) and (200) planes, is formed under the optimized ion plating conditions on a peripheral surface of the piston ring. Also, to obtain excellent sliding characteristics with low friction without losing excellent thermal conductivity of TiN, a hard amorphous carbon coating is formed on the TiN coating.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: June 21, 2016
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Takuma Sekiya, Yuuichi Murayama, Masayuki Sato, Yuji Shima, Junya Takahashi, Masaki Moronuki
  • Patent number: 9347559
    Abstract: A high-thermal-conductivity piston ring having excellent scuffing resistance and wear resistance, which can be used in a high-heat-load environment in engines is provided. Also, to provide a piston ring with low friction for contributing to the improvement of fuel efficiency, a TiN coating as thick as 10-60 ?m, in which the texture coefficient of a (111) plane is 1.2-1.65 in X-ray diffraction on the coating surface, with the texture coefficient of a (111) plane>the texture coefficient of a (220) plane>the texture coefficient of a (200) plane, is formed under the optimized ion plating conditions on a peripheral surface of the piston ring. Further, to obtain excellent sliding characteristics with low friction without losing excellent thermal conductivity of TiN, a hard amorphous carbon coating is formed on the TiN coating.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: May 24, 2016
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Takuma Sekiya, Yuuichi Murayama, Masayuki Sato, Yuji Shima, Junya Takahashi, Masaki Moronuki
  • Publication number: 20150300493
    Abstract: To provide a combination of a cylinder made of a hypereutectic Al—Si alloy and a hard-carbon-coated piston ring both exhibiting excellent wear resistance, the piston ring is provided with a laminate coating at least on an outer peripheral sliding surface thereof; the laminate coating comprising a metal layer, a metal-containing, hard carbon layer, and a metal-free, hard carbon layer in this order from the substrate side; the laminate coating having Martens' hardness (indentation hardness) HMs of 5-13 GPa, indentation modulus E of 70-200 GPa, and a deformation ratio Rpe of 0.45 or less, which is expressed by a ratio (Wp/We) of plastic deformation energy Wp to elastic deformation energy We; and a ratio (Tmf/Tm) of the thickness Tmf of the metal-free, hard carbon layer to the thickness Tm of the metal-containing, hard carbon layer being 2-8.
    Type: Application
    Filed: December 20, 2013
    Publication date: October 22, 2015
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventors: Akira KUNIMOTO, Masaki MORONUKI
  • Publication number: 20150136062
    Abstract: A combination of a cylinder 62 of an internal combustion engine and a piston ring 40 for sliding an inner periphery of the cylinder, wherein at least a sliding face of the cylinder is composed of an aluminum alloy including 8 mass % to 22 mass % of Si and at least one or more particles selected from the group consisting of Si, Al2O3 and SiO2 particles each having a diameter of 3 ?m or more, and at least an outer periphery of the piston ring is coated with a hard carbon coating 14 composed only of hydrogen and carbon.
    Type: Application
    Filed: March 5, 2013
    Publication date: May 21, 2015
    Applicant: Kabushi Kaisha Riken
    Inventors: Katsuhiro Tsuji, Akio Shinohara, Masaki Moronuki
  • Publication number: 20140137733
    Abstract: To provide a high-thermal-conductivity piston ring having excellent scuffing resistance and wear resistance, which can be used in a high-heat-load environment in engines, a TiN coating as thick as 10-60 ?m, in which the texture coefficient of a (220) plane is 1.1-1.8 in X-ray diffraction on the coating surface, larger than those of (111) and (200) planes, is formed under the optimized ion plating conditions on a peripheral surface of the piston ring. Also, to obtain excellent sliding characteristics with low friction without losing excellent thermal conductivity of TiN, a hard amorphous carbon coating is formed on the TiN coating.
    Type: Application
    Filed: June 21, 2012
    Publication date: May 22, 2014
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventors: Takuma Sekiya, Yuuichi Murayama, Masayuki Sato, Yuji Shima, Junya Takahashi, Masaki Moronuki
  • Publication number: 20140125013
    Abstract: A high-thermal-conductivity piston ring having excellent scuffing resistance and wear resistance, which can be used in a high-heat-load environment in engines is provided. Also, to provide a piston ring with low friction for contributing to the improvement of fuel efficiency, a TiN coating as thick as 10-60 ?m, in which the texture coefficient of a (111) plane is 1.2-1.65 in X-ray diffraction on the coating surface, with the texture coefficient of a (111) plane>the texture coefficient of a (220) plane>the texture coefficient of a (200) plane, is formed under the optimized ion plating conditions on a peripheral surface of the piston ring. Further, to obtain excellent sliding characteristics with low friction without losing excellent thermal conductivity of TiN, a hard amorphous carbon coating is formed on the TiN coating.
    Type: Application
    Filed: June 21, 2012
    Publication date: May 8, 2014
    Applicant: KABUSHIKI KAISHA RIKEN
    Inventors: Takuma Sekiya, Yuuichi Murayama, Masayuki Sato, Yuji Shima, Junya Takahashi, Masaki Moronuki
  • Patent number: 8123227
    Abstract: A sliding member is characterized in that a sliding surface of the sliding member is coated with an amorphous hard carbon film, and a surface of the amorphous hard carbon film has a ten-point mean roughness of equal to or less than 0.7 micrometers and an initial wear height in a range of 0.07 to 0.14 micrometers.
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: February 28, 2012
    Assignee: Kabushiki Kaisha Riken
    Inventors: Minoru Kawanishi, Ryo Wakabayashi, Masaki Moronuki, Katsuhiro Tsuji, Takayuki Sato
  • Patent number: 7955691
    Abstract: An amorphous hard carbon film comprising a first amorphous carbon layer substantially consists only of carbon formed on a substrate surface and a second amorphous carbon layer substantially consists only of carbon formed on the surface of the first amorphous carbon layer, wherein the transmission electron microscope image of the first amorphous carbon layer is brighter than that of the second amorphous carbon layer when the cross section is observed.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: June 7, 2011
    Assignees: Kabushiki Kaisha Riken, Nippon ITF, Inc.
    Inventors: Masaki Moronuki, Takashi Matsui, Yoshiharu Utsumi, Hisanori Ohara
  • Publication number: 20090026712
    Abstract: A sliding member is characterized in that a sliding surface of the sliding member is coated with an amorphous hard carbon film, and a surface of the amorphous hard carbon film has a ten-point mean roughness of equal to or less than 0.7 micrometers and an initial wear height in a range of 0.07 to 0.14 micrometers.
    Type: Application
    Filed: August 27, 2008
    Publication date: January 29, 2009
    Inventors: Minoru Kawanishi, Ryo Wakabayashi, Masaki Moronuki, Katsuhiro Tsuji, Takayuki Sato
  • Publication number: 20090011225
    Abstract: An amorphous hard carbon film comprising a first amorphous carbon layer substantially consists only of carbon formed on a substrate surface and a second amorphous carbon layer substantially consists only of carbon formed on the surface of the first amorphous carbon layer, wherein the transmission electron microscope image of the first amorphous carbon layer is brighter than that of the second amorphous carbon layer when the cross section is observed.
    Type: Application
    Filed: November 28, 2006
    Publication date: January 8, 2009
    Inventors: Masaki Moronuki, Takashi Matsui, Yoshiharu Utsumi, Hisanori Ohara
  • Patent number: 7156061
    Abstract: A valve lifter, in which an amorphous hard carbon film is coated at least on the surface that slides against a cam, is characterized in that the surface of a base material (substrate) has an arithmetic mean roughness of Ra 0.01 to 0.03 micrometers, and the maximum length of the scratch on the base surface is made to be equal to or shorter than 250 micrometers.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: January 2, 2007
    Assignees: Kabushiki Kaisha Riken, Nissan Motor Co., Ltd.
    Inventors: Takashi Matsui, Masaki Moronuki, Katsuhiro Tsuji, Yutaka Mabuchi, Takahiro Hamada, Hiroyuki Izumi, Tomoyuki Koike
  • Publication number: 20060207540
    Abstract: A valve lifter, in which an amorphous hard carbon film is coated at least on the surface that slides against a cam, is characterized in that the surface of a base material (substrate) has an arithmetic mean roughness of Ra 0.01 to 0.03 micrometers, and the maximum length of the scratch on the base surface is made to be equal to or shorter than 250 micrometers.
    Type: Application
    Filed: February 1, 2006
    Publication date: September 21, 2006
    Inventors: Takashi Matsui, Masaki Moronuki, Katsuhiro Tsuji, Yutaka Mabuchi, Takahiro Hamada, Hiroyuki Izumi, Tomoyuki Koike
  • Patent number: 6821497
    Abstract: An amorphous hard carbon film has low friction coefficient from the beginning of sliding, when the metal oxide is contained in the film. The adhesion of the film to the substrate is also improved due to the low temperature treatment of RF plasma enhanced CVD method. This film can be applied to many sliding members, e.g., a piston ring, a vane of compressor and a plunger of fuel injection pump, used under severe condition.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: November 23, 2004
    Assignee: Kabushiki Kaisha Riken
    Inventor: Masaki Moronuki