Patents by Inventor Masaki Murobayashi

Masaki Murobayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240105423
    Abstract: There is provided a plasma vessel in which a process gas is plasma-excited; a substrate process chamber which is in communication with the plasma vessel; a gas supply system supplying the process gas; and a coil installed to wind around an outer periphery of the plasma vessel and supplied with high-frequency power, wherein the coil is installed such that: a distance from an inner periphery of the coil to an inner periphery of the plasma vessel at a predetermined position on the coil is different from a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at another position on the coil; and a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at a position at which an amplitude of a standing wave of a voltage applied to the coil is maximized is maximized.
    Type: Application
    Filed: December 4, 2023
    Publication date: March 28, 2024
    Applicant: Kokusai Electric Corporation
    Inventors: Takeshi Yasui, Katsunori Funaki, Masaki Murobayashi, Koichiro Harada
  • Patent number: 11905596
    Abstract: A substrate processing apparatus comprising: a substrate process chamber having a plasma generation space where a processing gas is plasma-excited and a substrate processing space communicating with the plasma generation space; a substrate mounting table installed inside the substrate processing space and for mounting a substrate; an inductive coupling structure provided with a coil installed to be wound around an outer periphery of the plasma generation space; a substrate support table elevating part for raising and lowering the substrate mounting table; a gas supply part for supplying the processing gas to the plasma generation space; and a controller for controlling the substrate support table elevating part, based on a power value of a high-frequency power supplied to the coil, so that the substrate mounted on the substrate mounting table is positioned at a target height according to the power value and spaced apart from a lower end of the coil.
    Type: Grant
    Filed: September 24, 2021
    Date of Patent: February 20, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Teruo Yoshino, Takeshi Yasui, Masaki Murobayashi, Koichiro Harada, Tadashi Terasaki, Masanori Nakayama
  • Patent number: 11837440
    Abstract: There is provided a plasma vessel in which a process gas is plasma-excited; a substrate process chamber which is in communication with the plasma vessel; a gas supply system supplying the process gas; and a coil installed to wind around an outer periphery of the plasma vessel and supplied with high-frequency power, wherein the coil is installed such that: a distance from an inner periphery of the coil to an inner periphery of the plasma vessel at a predetermined position on the coil is different from a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at another position on the coil; and a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at a position at which an amplitude of a standing wave of a voltage applied to the coil is maximized is maximized.
    Type: Grant
    Filed: March 17, 2020
    Date of Patent: December 5, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Takeshi Yasui, Katsunori Funaki, Masaki Murobayashi, Koichiro Harada
  • Publication number: 20230230818
    Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process vessel in which a substrate is processed; an outer vessel configured to cover an outer circumference of the process vessel; a gas flow path provided between the outer vessel and the outer circumference of the process vessel; an exhaust path in communication with the gas flow path; an adjusting valve configured to be capable of adjusting a conductance of the exhaust path; a first exhaust apparatus provided on the exhaust path downstream of the adjusting valve; a pressure sensor configured to measure an inner pressure of the outer vessel; and a controller configured to be capable of adjusting an exhaust volume flow rate of the first exhaust apparatus by controlling the first exhaust apparatus based on a pressure measured by the pressure sensor.
    Type: Application
    Filed: March 13, 2023
    Publication date: July 20, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Tetsuaki Inada, Junya Konishi, Masaki Murobayashi, Takeshi Yasui, Takeo Sato
  • Publication number: 20230212753
    Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process vessel in which a substrate is processed; an outer vessel configured to cover an outer circumference of the process vessel; a gas flow path provided between the outer vessel and the outer circumference of the process vessel; an exhaust path in communication with the gas flow path; an adjusting valve configured to be capable of adjusting a conductance of the exhaust path; a first exhaust apparatus provided on the exhaust path downstream of the adjusting valve; a pressure sensor configured to measure an inner pressure of the outer vessel; and a controller configured to be capable of adjusting an exhaust volume flow rate of the first exhaust apparatus by controlling the first exhaust apparatus based on a pressure measured by the pressure sensor.
    Type: Application
    Filed: March 13, 2023
    Publication date: July 6, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Tetsuaki INADA, Junya KONISHI, Masaki MUROBAYASHI, Takeshi YASUI, Takeo SATO
  • Publication number: 20220415700
    Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process chamber in which a substrate is accommodated; a substrate mounting table provided in the process chamber and heated by a heater; and a substrate mounting table cover arranged on an upper surface of the substrate mounting table and configured such that the substrate is placed on an upper surface of the substrate mounting table cover, wherein the substrate mounting table cover is made of silicon carbide and is provided with a silicon oxide layer of a first thickness at least on the upper surface of the substrate mounting table cover where the substrate is placed.
    Type: Application
    Filed: September 6, 2022
    Publication date: December 29, 2022
    Applicant: Kokusai Electric Corporation
    Inventors: Takayuki SATO, Masaki MUROBAYASHI, Yuichiro TAKESHIMA, Tomokazu WAKUI
  • Publication number: 20220230846
    Abstract: There is included a process container; a gas supply system; and a coil provided with a section between a first grounding point and a second grounding point of the coil so as to be spirally wound a plurality of times along an outer periphery of the process container, wherein the coil is configured so that a coil separation distance, which is a distance from an inner periphery of the coil to an inner periphery of the process container, in a partial section of a first winding section, which is a section where the coil winds once along the outer periphery of the process container in a direction from the first grounding point toward the second grounding point, is longer than a coil separation distance in another partial section of the first winding section continuous with the partial section of the first winding section.
    Type: Application
    Filed: January 14, 2022
    Publication date: July 21, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Takeshi YASUI, Tetsuaki INADA, Masaki MUROBAYASHI
  • Patent number: 11384431
    Abstract: A substrate processing apparatus includes: a first process chamber where a substrate is subjected to a first process; a second process chamber where the substrate is subjected to a second process; a substrate support unit; a first electrode; a second electrode; an elevating unit; a gas supply unit supplying a first gas, a second gas and a third gas to the substrate; a power supply unit; a control unit controlling the elevating unit, the gas supply unit and the power supply unit so as to: (a) perform the first process by supplying the second gas activated by the first electrode and the first gas to the substrate; (b) move the substrate on the substrate support unit from the first process chamber to the second process chamber after (a); and (c) perform the second process by supplying the third gas activated by the second electrode to the substrate after (b).
    Type: Grant
    Filed: September 7, 2017
    Date of Patent: July 12, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masanori Nakayama, Takeshi Yasui, Masaki Murobayashi, Teruo Yoshino
  • Publication number: 20220010433
    Abstract: A substrate processing apparatus comprising: a substrate process chamber having a plasma generation space where a processing gas is plasma-excited and a substrate processing space communicating with the plasma generation space; a substrate mounting table installed inside the substrate processing space and for mounting a substrate; an inductive coupling structure provided with a coil installed to be wound around an outer periphery of the plasma generation space; a substrate support table elevating part for raising and lowering the substrate mounting table; a gas supply part for supplying the processing gas to the plasma generation space; and a controller for controlling the substrate support table elevating part, based on a power value of a high-frequency power supplied to the coil, so that the substrate mounted on the substrate mounting table is positioned at a target height according to the power value and spaced apart from a lower end of the coil.
    Type: Application
    Filed: September 24, 2021
    Publication date: January 13, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Teruo YOSHINO, Takeshi YASUI, Masaki MUROBAYASHI, Koichiro HARADA, Tadashi TERASAKI, Masanori NAKAYAMA
  • Patent number: 11155922
    Abstract: A method of manufacturing a semiconductor device includes: loading a substrate into a substrate process chamber having a plasma generation space in which a processing gas is plasma-excited and a substrate process space communicating with the plasma generation space; mounting the substrate on a substrate mounting table installed inside the substrate process space; adjusting a height of the substrate mounting table so that the substrate is located at a height lower than a lower end of a coil, the coil configured to wind around an outer periphery of the plasma generation space so as to have a diameter larger than a diameter of the substrate; supplying the processing gas to the plasma generation space; plasma-exciting the processing gas supplied to the plasma generation space by supplying a high-frequency power to the coil to resonate the coil; and processing the substrate mounted on the substrate mounting table by the plasma-excitation.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: October 26, 2021
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Teruo Yoshino, Takeshi Yasui, Masaki Murobayashi, Koichiro Harada, Tadashi Terasaki, Masanori Nakayama
  • Patent number: 11145491
    Abstract: Described herein is a technique capable of suppressing variations or deterioration in a processing rate between a plurality of substrates due to temperature. According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process vessel constituting at least a part of a process chamber where a substrate is processed; a plasma generator comprising a coil provided to be wound around an outer periphery of the process vessel and a high frequency power supply configured to supply high frequency power to the coil; a substrate support provided in the process chamber and below a lower end of the coil; a heater provided in the substrate support; and a temperature sensor configured to measure a temperature of a portion of the process vessel located above an upper end of the coil.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: October 12, 2021
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masaki Murobayashi, Koichiro Harada, Hiroto Igawa, Teruo Yoshino, Masanori Nakayama
  • Publication number: 20200219699
    Abstract: There is provided a plasma vessel in which a process gas is plasma-excited; a substrate process chamber which is in communication with the plasma vessel; a gas supply system supplying the process gas; and a coil installed to wind around an outer periphery of the plasma vessel and supplied with high-frequency power, wherein the coil is installed such that: a distance from an inner periphery of the coil to an inner periphery of the plasma vessel at a predetermined position on the coil is different from a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at another position on the coil; and a distance from the inner periphery of the coil to the inner periphery of the plasma vessel at a position at which an amplitude of a standing wave of a voltage applied to the coil is maximized is maximized.
    Type: Application
    Filed: March 17, 2020
    Publication date: July 9, 2020
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Takeshi YASUI, Katsunori FUNAKI, Masaki MUROBAYASHI, Koichiro HARADA
  • Publication number: 20200168434
    Abstract: Described herein is a technique capable of suppressing variations or deterioration in a processing rate between a plurality of substrates due to temperature. According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process vessel constituting at least a part of a process chamber where a substrate is processed; a plasma generator comprising a coil provided to be wound around an outer periphery of the process vessel and a high frequency power supply configured to supply high frequency power to the coil; a substrate support provided in the process chamber and below a lower end of the coil; a heater provided in the substrate support; and a temperature sensor configured to measure a temperature of a portion of the process vessel located above an upper end of the coil.
    Type: Application
    Filed: January 30, 2020
    Publication date: May 28, 2020
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masaki MUROBAYASHI, Koichiro HARADA, Hiroto IGAWA, Teruo YOSHINO, Masanori NAKAYAMA
  • Publication number: 20190032217
    Abstract: A method of manufacturing a semiconductor device includes: loading a substrate into a substrate process chamber having a plasma generation space in which a processing gas is plasma-excited and a substrate process space communicating with the plasma generation space; mounting the substrate on a substrate mounting table installed inside the substrate process space; adjusting a height of the substrate mounting table so that the substrate is located at a height lower than a lower end of a coil, the coil configured to wind around an outer periphery of the plasma generation space so as to have a diameter larger than a diameter of the substrate; supplying the processing gas to the plasma generation space; plasma-exciting the processing gas supplied to the plasma generation space by supplying a high-frequency power to the coil to resonate the coil; and processing the substrate mounted on the substrate mounting table by the plasma-excitation.
    Type: Application
    Filed: September 20, 2018
    Publication date: January 31, 2019
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Teruo YOSHINO, Takeshi YASUI, Masaki MUROBAYASHI, Koichiro HARADA, Tadashi TERASAKI, Masanori NAKAYAMA
  • Publication number: 20180076063
    Abstract: A substrate processing apparatus includes: a first process chamber where a substrate is subjected to a first process; a second process chamber where the substrate is subjected to a second process; a substrate support unit; a first electrode; a second electrode; an elevating unit; a gas supply unit supplying a first gas, a second gas and a third gas to the substrate; a power supply unit; a control unit controlling the elevating unit, the gas supply unit and the power supply unit so as to: (a) perform the first process by supplying the second gas activated by the first electrode and the first gas to the substrate; (b) move the substrate on the substrate support unit from the first process chamber to the second process chamber after (a); and (c) perform the second process by supplying the third gas activated by the second electrode to the substrate after (b).
    Type: Application
    Filed: September 7, 2017
    Publication date: March 15, 2018
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masanori NAKAYAMA, Takeshi YASUI, Masaki MUROBAYASHI, Teruo YOSHINO
  • Publication number: 20120214317
    Abstract: A substrate processing apparatus includes a processing chamber configured to process a plurality of substrates, a substrate holder accommodated within the processing chamber and configured to hold the substrates in a vertically spaced-apart relationship, a thermal insulation portion configured to support the substrate holder from below within the processing chamber, a heating unit provided to surround a substrate accommodating region within the processing chamber, and a gas supply system configured to supply a specified gas to at least a thermal insulation portion accommodating region within the processing chamber.
    Type: Application
    Filed: February 17, 2012
    Publication date: August 23, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masaki Murobayashi, Takatomo Yamaguchi, Kenji Shirako, Shuhei Saido, Akihiro Sato, Yoshinori Imai
  • Publication number: 20120067274
    Abstract: A wafer holder used in a film forming apparatus is disclosed. The wafer holder including a boat holding a plurality of wafers and a reaction gas supply part supplying a reaction gas from a side surface of the plurality of wafers held by the boat, and the wafer holder further includes an upper wafer holder being placed to cover an upper surface of each of the plurality of wafers when the plurality of wafer is supported by the boat and including a gas introduction suppression part suppressing an introduction of the reaction gas onto the upper surface of each the plurality of wafers by surrounding each of the plurality of wafers.
    Type: Application
    Filed: February 28, 2011
    Publication date: March 22, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Daisuke HARA, Kazuhiro SHIMURA, Masaki MUROBAYASHI, Yukitomo HIROCHI
  • Publication number: 20110204036
    Abstract: Provided is a heat treatment apparatus having a temperature detection unit installed outside a reaction chamber and capable of preventing a process gas from contacting the temperature detection unit to form a film and improving reliability and reproduction of a measurement value of the temperature detection unit.
    Type: Application
    Filed: February 17, 2011
    Publication date: August 25, 2011
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Masaki MUROBAYASHI, Takatomo YAMAGUCHI, Kenji SHIRAKO, Shuhei SAIDO, Akihiro SATO, Daisuke HARA
  • Patent number: 6658321
    Abstract: Substrate positioning and substrate transporting are processed in parallel, thereby reducing substrate transfer apparatus wait time and improving substrate processing throughput. A substrate transfer apparatus 1 is configured in a single unit, a plural number of wafers W prior to notch alignment is transported at one time from a substrate accommodating container to a substrate alignment apparatus 22, and the plural number of notch aligned wafers is transported from the substrate alignment apparatus 22 to a boat 21. Two stages (upper and lower) of notch alignment units 4 and 5 that configure the substrate alignment apparatus 22 operate independently, and are capable of performing notch alignment, in total, on a number of wafers to be processed that is twice the number of wafers transported at one time by the substrate transfer apparatus 1.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: December 2, 2003
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Akihiro Osaka, Masaki Murobayashi, Tatsuhisa Matsunaga, Kouichi Noto
  • Publication number: 20020038164
    Abstract: Substrate positioning and substrate transporting are processed in parallel, thereby reducing substrate transfer apparatus wait time and improving substrate processing throughput. A substrate transfer apparatus 1 is configured in a single unit, a plural number of wafers W prior to notch alignment is transported at one time from a substrate accommodating container to a substrate alignment apparatus 22, and the plural number of notch aligned wafers is transported from the substrate alignment apparatus 22 to a boat 21. Two stages (upper and lower) of notch alignment units 4 and 5 that configure the substrate alignment apparatus 22 operate independently, and are capable of performing notch alignment, in total, on a number of wafers to be processed that is twice the number of wafers transported at one time by the substrate transfer apparatus 1.
    Type: Application
    Filed: September 21, 2001
    Publication date: March 28, 2002
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Akihiro Osaka, Masaki Murobayashi, Tatsuhisa Matsunaga, Kouichi Noto