Patents by Inventor Masaki Nakakado

Masaki Nakakado has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9517169
    Abstract: An absorbent article having a plurality of granular particles placed between two liquid-permeable non-woven fabric sheets, the article including: a high-strength bonded portion formed in a loop-shaped pattern on the article such that the two non-woven fabric sheets are not separated even if the granular particles swell to thereby apply a separating force to a bonded position between the two non-woven fabric sheets; and a low-strength bonded portion formed in an inner area surrounded by the high-strength bonded portion such that the two non-woven fabric sheets are separated from each other at a bonded position when the granular particles swell to thereby apply a separating force to the bonded position between the two non-woven fabric sheets.
    Type: Grant
    Filed: June 13, 2013
    Date of Patent: December 13, 2016
    Assignee: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Patent number: 9308132
    Abstract: A method including: a step of forming depressions and protrusions on a first continuous sheet between a first roll and a second roll; a placement step of placing a plurality of granular particles in depressed portions of the depressions and protrusions of the first continuous sheet; a step of laying a second continuous sheet on the first continuous sheet, thereby forming a sandwich structure; and a step of bonding the two sheets with each other along protruding portions of the depressions and protrusions of the first continuous sheet, wherein a circumferential velocity of the second roll is greater than a circumferential velocity of the first roll.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: April 12, 2016
    Assignee: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Patent number: 9132042
    Abstract: A device including: a plurality of protruding portions of an anvil roll; an ultrasonically vibrating horn; a suction hole for drawing granular particles together with non-woven fabric sheets so as to carry the non-woven fabric sheets and to prevent the granular particles from being placed on the non-woven fabric sheets over the protruding portions; and a ridge extending along an outer circumference of the suction hole with a protruding height lower than a protruding height of the protruding portions.
    Type: Grant
    Filed: June 13, 2013
    Date of Patent: September 15, 2015
    Assignee: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Publication number: 20150182386
    Abstract: A method including: a step of forming depressions and protrusions on a first continuous sheet between a first roll and a second roll; a placement step of placing a plurality of granular particles in depressed portions of the depressions and protrusions of the first continuous sheet; a step of laying a second continuous sheet on the first continuous sheet, thereby forming a sandwich structure; and a step of bonding the two sheets with each other along protruding portions of the depressions and protrusions of the first continuous sheet, wherein a circumferential velocity of the second roll is greater than a circumferential velocity of the first roll.
    Type: Application
    Filed: July 25, 2013
    Publication date: July 2, 2015
    Applicant: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Publication number: 20150144270
    Abstract: A device including: a plurality of protruding portions of an anvil roll; an ultrasonically vibrating horn; a suction hole for drawing granular particles together with non-woven fabric sheets so as to carry the non-woven fabric sheets and to prevent the granular particles from being placed on the non-woven fabric sheets over the protruding portions; and a ridge extending along an outer circumference of the suction hole with a protruding height lower than a protruding height of the protruding portions.
    Type: Application
    Filed: June 13, 2013
    Publication date: May 28, 2015
    Applicant: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Publication number: 20150148766
    Abstract: An absorbent article having a plurality of granular particles placed between two liquid-permeable non-woven fabric sheets, the article including: a high-strength bonded portion formed in a loop-shaped pattern on the article such that the two non-woven fabric sheets are not separated even if the granular particles swell to thereby apply a separating force to a bonded position between the two non-woven fabric sheets; and a low-strength bonded portion formed in an inner area surrounded by the high-strength bonded portion such that the two non-woven fabric sheets are separated from each other at a bonded position when the granular particles swell to thereby apply a separating force to the bonded position between the two non-woven fabric sheets.
    Type: Application
    Filed: June 13, 2013
    Publication date: May 28, 2015
    Applicant: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Patent number: 9034130
    Abstract: A method includes steps of carrying an air-permeable web while holding the first surface of the web on a carrying surface; dispensing powder particles onto the second surface of the web; and while drawing the first air from a plurality of suction holes in the carrying surface through the web, thereby holding the powder particles in a predetermined pattern on the second surface of the web, discharging the second air toward the web through a discharge hole open in a non-suction area, whereby the powder particles on non-suction areas are blown away by the second air, thus arranging the powder particles in a predetermined pattern on the web.
    Type: Grant
    Filed: February 2, 2012
    Date of Patent: May 19, 2015
    Assignee: ZUIKO CORPORATION
    Inventors: Yoshio Tsujimoto, Masaki Nakakado
  • Patent number: 9034131
    Abstract: A method includes steps of: carrying an air-permeable web while holding the first surface of the web on a carrying surface; dispensing powder particles onto the second surface of the web; drawing the first air from a plurality of suction holes in the carrying surface through the web, thereby holding the powder particles in a predetermined pattern on the second surface of the web; and giving at least a part of the first air flow components flowing in directions along the second surface of the web by means of an airflow deflector opposing the second surface of the web, thereby moving powder particles on non-suction areas between the suction holes on the web, thus arranging the powder particles in a predetermined pattern on the web.
    Type: Grant
    Filed: February 2, 2012
    Date of Patent: May 19, 2015
    Assignee: ZUIKO CORPORATION
    Inventors: Yoshio Tsujimoto, Masaki Nakakado
  • Patent number: 8663420
    Abstract: A rotation device includes an endless guide that defines a continuous circular path, a plurality of moving sections whose movement is guided by the endless guide, and a plurality of pads. Each pad is capable of carrying an article thereon, and each pad is mounted to a respective moving section. A method for producing a worn article using such a rotation device includes the following steps: (i) rotating a fixed pivot point about a first axis where a link connects the pivot point to the moving section; (ii) guiding a moving section along the path defined by the endless guide, where the endless guide has a second axis parallel to but offset from the first axis; (iii) receiving an article by the pad, where the rotating and guiding steps change a spacing interval between adjacent pads; and (iv) releasing the article from the pad after the spacing interval has changed.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: March 4, 2014
    Assignee: Zuiko Corporation
    Inventors: Masaki Nakakado, Yuzo Ichiura, Satoshi Tanaka, Ikuo Tachibana
  • Publication number: 20130284361
    Abstract: A method includes steps of carrying an air-permeable web while holding the first surface of the web on a carrying surface; dispensing powder particles onto the second surface of the web; and while drawing the first air from a plurality of suction holes in the carrying surface through the web, thereby holding the powder particles in a predetermined pattern on the second surface of the web, discharging the second air toward the web through a discharge hole open in a non-suction area, whereby the powder particles on non-suction areas are blown away by the second air, thus arranging the powder particles in a predetermined pattern on the web.
    Type: Application
    Filed: February 2, 2012
    Publication date: October 31, 2013
    Applicant: ZUIKO CORPORATION
    Inventors: Yoshio Tsujimoto, Masaki Nakakado
  • Publication number: 20130284362
    Abstract: A method includes steps of: carrying an air-permeable web while holding the first surface of the web on a carrying surface; dispensing powder particles onto the second surface of the web; drawing the first air from a plurality of suction holes in the carrying surface through the web, thereby holding the powder particles in a predetermined pattern on the second surface of the web; and giving at least a part of the first air flow components flowing in directions along the second surface of the web by means of an airflow deflector opposing the second surface of the web, thereby moving powder particles on non-suction areas between the suction holes on the web, thus arranging the powder particles in a predetermined pattern on the web.
    Type: Application
    Filed: February 2, 2012
    Publication date: October 31, 2013
    Applicant: ZUIKO CORPORATION
    Inventors: Yoshio Tsujimoto, Masaki Nakakado
  • Patent number: 8440039
    Abstract: It includes: a carrying step of carrying a continuous member of a combined web in a direction perpendicular to a girth direction Y; a first folding step of folding a girth portion 3, while performing the carrying step, so that a non-skin-contact surface 3b of the girth portion 3 lies on a non-skin-contact surface 3b of one of first and second side flaps; a second folding step of folding the first and second side flaps, while performing the carrying step and after the first folding step, so that skin-contact surfaces 3a of the first and second side flaps lie on skin-contact surfaces 3a of a back portion and a front portion; a cut-off step of cutting the continuous member into individual worn articles, after the second folding step; and a third folding step of folding the individual worn articles so that a first fastener member 31 provided on a skin-contact surface 3a of the girth portion 3 lies on a second fastener member 32 provided on a non-skin-contact surface 3b of the other one of the first and second sid
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: May 14, 2013
    Assignee: Zuiko Corporation
    Inventor: Masaki Nakakado
  • Patent number: 8323443
    Abstract: The present invention relates to a new worn article, which gives a close fit and with which it is possible to reduce the production cost. A worn article of the present invention includes a main body portion 20 including an absorbent core 25 and covering a front torso area, a crotch area and a rear torso area of a wearer, and a pair of side panels PL and PR attached to the main body portion 20 and located between the front and rear torso areas when the worn article is worn. Each of the side panels PL and PR is stretchable in an around-the-torso direction X. At least a portion of the side panel PL and PR includes an elastic thread G sandwiched between at least two sheet-like materials S1 and S2 and is in a contracted state where the elastic thread is contracted, thus forming gathers.
    Type: Grant
    Filed: March 2, 2011
    Date of Patent: December 4, 2012
    Assignee: Zuiko Corporation
    Inventors: Takao Wada, Masaki Nakakado
  • Patent number: 8257527
    Abstract: A laminated stretchable sheet and a method for producing the same of the present invention include: a step of shrinking the continuous sheets W1 and W2 in a width direction Y along folding lines WL extending in the flow direction of continuous sheets W1 and W2 thereby forming slack portions W1b and W2b that can be stretched; a step of placing an elastic member F that can be stretched in the width direction Y on the continuous sheets W1 and W2 while the elastic member F is aligned with the slack portions W1b and W2b; a step of attaching at least opposite end portions of the elastic member F in the width direction Y to the continuous sheets W1 and W2, during the placement, thereby forming a composite sheet; a step of stretching the slack portions W1b and W2b and the elastic member F in the width direction Y; and a step of attaching together the continuous sheets W1 and W2 and the elastic member F intermittently in an intermediate portion between the opposite end portions.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: September 4, 2012
    Assignee: Zuiko Corporation
    Inventor: Masaki Nakakado
  • Patent number: 8211256
    Abstract: A method for producing a disposable worn article and a laminated stretchable sheet of the present invention includes: a step of forming stretched elastic sheet pieces F1 from a continuous elastic sheet; a step of carrying continuous webs Wa and Wb to be torso portions; a step of placing the elastic sheet pieces F1 intermittently on the continuous webs Wa and Wb; a step of bonding opposite end portions of the elastic sheet pieces F1 in the longitudinal direction to the continuous webs Wa and Wb by an adhesive, during the placement; an ultrasonic attachment step of forming a laminated stretchable sheet in an overlap portion between an intermediate portion between the opposite end portions of the elastic sheet piece F1 and the continuous webs; a placement step of placing core portions C, each of which forms a crotch portion 33, between adjacent ones of the elastic sheet pieces F1; and a step of cutting off the laminated stretchable sheet between adjacent ones of the core portions C.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: July 3, 2012
    Assignee: Zuiko Corporation
    Inventor: Masaki Nakakado
  • Publication number: 20110303351
    Abstract: It includes: a carrying step of carrying a continuous member of a combined web in a direction perpendicular to a girth direction Y; a first folding step of folding a girth portion 3, while performing the carrying step, so that a non-skin-contact surface 3b of the girth portion 3 lies on a non-skin-contact surface 3b of one of first and second side flaps; a second folding step of folding the first and second side flaps, while performing the carrying step and after the first folding step, so that skin-contact surfaces 3a of the first and second side flaps lie on skin-contact surfaces 3a of a back portion and a front portion; a cut-off step of cutting the continuous member into individual worn articles, after the second folding step; and a third folding step of folding the individual worn articles so that a first fastener member 31 provided on a skin-contact surface 3a of the girth portion 3 lies on a second fastener member 32 provided on a non-skin-contact surface 3b of the other one of the first and second sid
    Type: Application
    Filed: February 9, 2010
    Publication date: December 15, 2011
    Applicant: ZUIKO CORPORATION
    Inventor: Masaki Nakakado
  • Patent number: 8062459
    Abstract: A velocity-changing apparatus of the present invention includes: a drum 3 for transporting the continuous web W1 at a transport velocity which is generally equal to a circumferential velocity V(?) of the drum 3 while changing the circumferential velocity V(?) periodically at least once per one rotation of the drum 3; a movable member 2 disposed upstream of the drum 3 for feeding the continuous web W1 to the drum 3,; and a cutter 4 for cutting, on the drum 3, the continuous web W1 being transported at the transport velocity which is generally equal to the circumferential velocity V(?) of the drum 3. The movable member 2 moves according to the change of the circumferential velocity V(?) of the drum 3 so that a feed velocity at which the continuous web W1 is fed to the drum 3 is generally equal to the transport velocity of the continuous web W1 being transported by the drum 3.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: November 22, 2011
    Assignee: Zuiko Corporation
    Inventors: Masaki Nakakado, Akihiro Miyoshi
  • Publication number: 20110212818
    Abstract: A method for producing a wearing article of the present invention includes the steps of: supplying an elastic member; stretching the elastic member; placing the stretched elastic member so that the elastic member spreads across a plurality of first webs divided in a transport direction; making a part of a second web loose in the transport direction while transporting the second web, thereby forming a loose portion; placing the first webs, on which the elastic member is disposed, on non-loose portions before and after the loose portion of the second web; and cutting the elastic member between adjacent first webs of the plurality of first webs.
    Type: Application
    Filed: April 14, 2011
    Publication date: September 1, 2011
    Applicant: ZUIKO CORPORATION
    Inventors: Masaki Nakakado, Yuzo Ichiura, Satoshi Tanaka, Ikuo Tachibana
  • Patent number: 8002928
    Abstract: A method for producing a wearing article of the present invention includes the steps of: supplying an elastic member; stretching the elastic member; placing the stretched elastic member so that the elastic member spreads across a plurality of first webs divided in a transport direction; making a part of a second web loose in the transport direction while transporting the second web, thereby forming a loose portion; placing the first webs, on which the elastic member is disposed, on non-loose portions before and after the loose portion of the second web; and cutting the elastic member between adjacent first webs of the plurality of first webs.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: August 23, 2011
    Assignee: Zuiko Corporation
    Inventors: Masaki Nakakado, Yuzo Ichiura, Satoshi Tanaka, Ikuo Tachibana
  • Publication number: 20110196331
    Abstract: A method for producing a wearing article of the present invention includes the steps of: supplying an elastic member; stretching the elastic member; placing the stretched elastic member so that the elastic member spreads across a plurality of first webs divided in a transport direction; making a part of a second web loose in the transport direction while transporting the second web, thereby forming a loose portion; placing the first webs, on which the elastic member is disposed, on non-loose portions before and after the loose portion of the second web; and cutting the elastic member between adjacent first webs of the plurality of first webs.
    Type: Application
    Filed: April 14, 2011
    Publication date: August 11, 2011
    Applicant: ZUIKO CORPORATION
    Inventors: Masaki Nakakado, Yuzo Ichiura, Satoshi Tanaka, Ikuo Tachibana