Patents by Inventor Masaki Shimamoto

Masaki Shimamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10683562
    Abstract: The reduced iron manufacturing method of the present invention includes preparing an agglomerate by agglomerating a mixture containing an iron oxide-containing substance and a carbonaceous reducing agent, and preparing reduced iron by heating the agglomerate to reduce iron oxide in the agglomerate, characterized in that Expression (I) as follows is satisfied: Cfix×Xunder105/OFeO?51??(I) where OFeO is the mass percentage of oxygen contained in the iron oxide in the agglomerate, Cfix is the mass percentage of total fixed carbon contained in the agglomerate, and Xunder105 is the mass percentage of particles having a particle diameter of 105 ?m or less with respect to the total mass of particles configuring the carbonaceous reducing agent.
    Type: Grant
    Filed: April 26, 2016
    Date of Patent: June 16, 2020
    Assignee: Kobe Steel, Ltd.
    Inventors: Yui Hosono, Masaki Shimamoto, Takao Harada, Shingo Yoshida, Shoichi Kikuchi, Taiji Hatakeyama
  • Publication number: 20190292639
    Abstract: Disclosed herein is a duplex stainless steel material including a ferrite phase and an austenite phase, wherein the steel material contains, as metal component composition, at least one X-group element selected from 0.01 to 0.50 mass % of V, 0.0001 to 0.0500 mass % of Ti, 0.0005 to 0.0500 mass % of Nb, and 0.01 to 0.50 mass % of Ta. The steel material has composite inclusions or has composite inclusions and inclusions, in which each of the inclusions includes at least one of an oxide, a sulfide, and an oxysulfide; each of the composite inclusions includes one of the inclusions as a nucleus and includes an outer shell existing around the nucleus and having a carbide or a nitride containing Cr and the at least one X-group element, and the proportion of the number of the composite inclusions with respect to the total number of the inclusions is 30% or more.
    Type: Application
    Filed: November 2, 2016
    Publication date: September 26, 2019
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yuuko FUKUTA, Masaki Shimamoto, Tomoko Sugimura, Makoto Kawamori, Yuutarou Katsuki, Yosuke Yonenaga, Junichiro Kinugasa
  • Publication number: 20190210165
    Abstract: A flux-cored wire for gas-shielded arc welding, contains, based on the total mass of the wire: C: from 0.03 to 0.12 mass %; Si in terms of Si in Si alloy and Si compound: from 0.10 to 0.50 mass %; Mn: from 1.0 to 4.0 mass %; Ti in terms of Ti in Ti alloy and Ti compound: from 2.4 to 4.5 mass %; Al: from 0.005 to 0.050 mass %; at least one of Ni: from 0.30 to 3.50 mass % and B: from 0.0008 to 0.012 mass %; and Fe: 80 mass % or more, and satisfies (Ti+Mn+Al)/Si?15.
    Type: Application
    Filed: September 6, 2017
    Publication date: July 11, 2019
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Hidenori NAKO, Masaki SHIMAMOTO, Yoshitomi OKAZAKI, Masafumi YAMAKAMI, Shinya ISONO, Keito ISHIZAKI
  • Publication number: 20190210164
    Abstract: Disclosed herein is a flux-cored wire for gas-shielded arc welding containing, based on total mass of the wire: C: from 0.03 to 0.12 mass %; Si in terms of Si in Si alloy and Si compound: from 0.20 to 0.70 mass %; Mn: from 1.0 to 4.0 mass %; Ti in terms of Ti in Ti alloy and Ti compound: from 2.4 to 4.5 mass %; Al: from 0.005 to 0.050 mass %; Ca: from 0.03 to 1.0 mass %; at least one of Ni: from 0.30 to 3.50 mass % and B: from 0.0008 to 0.012 mass %; and Fe: 80 mass % or more, and satisfies: (Ti+Mn+Al+Ca)/Si?12; and Ca/Si: from 0.07 to 0.35.
    Type: Application
    Filed: September 6, 2017
    Publication date: July 11, 2019
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hidenori NAKO, Masaki SHIMAMOTO, Yoshitomi OKAZAKI, Masafumi YAMAKAMI, Shinya ISONO, Keito ISHIZAKI
  • Patent number: 10286499
    Abstract: A Ni based alloy flux cored wire including a Ni based alloy as a sheath is provided, wherein the sheath contains predetermined ranges of Ni, Cr, Mo, Ti, Al, and Mg relative to the total mass of the sheath, control is made to ensure predetermined C and Si, the composition of the whole wire, which is the sum total of the sheath components and flux components enveloped in the sheath, contains predetermined ranges of Ni, Cr, Mo, Mn, W, Fe, Ti, Al, and Mg relative to the total mass of the wire, and control is made to ensure predetermined C, Si, Nb, P, and S.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: May 14, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuhiro Fukuda, Masaki Shimamoto
  • Publication number: 20180320255
    Abstract: A steel wire rod for a spring includes: C: 0.2 to 1.2%, Si: 1.0 to 3%, Mn: 0.1 to 2%, Cr: 3% or less (not inclusive of 0%), Al: 0.0002 to 0.005%, Ca: 0.0002 to 0.002%, Ti: 0.0003 to 0.010%, and balance: iron and unavoidable impurities. An average composition of oxide-based inclusions having a minor axis of 1 ?m or more which are present in a cross section satisfies CaO: 35% or less, Al2O3: 40% or less, SiO2: 30 to 95%, MgO: 8% or less, MnO: 5% or less, TiO2: 3 to 10%, and CaO+Al2O3+SiO2+MgO+MnO+TiO2?80%. The number of oxide-based inclusions having a minor axis of 2 ?m or more which are present in the cross section is more than 0.002 inclusions/mm2.
    Type: Application
    Filed: July 16, 2018
    Publication date: November 8, 2018
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Tomoko Sugimura, Masaki Shimamoto, Yosuke Shindo, Masaki Kaizuka, Akihiro Owaki, Sei Kimura
  • Publication number: 20180209012
    Abstract: The reduced iron manufacturing method of the present invention includes preparing an agglomerate by agglomerating a mixture containing an iron oxide-containing substance and a carbonaceous reducing agent, and preparing reduced iron by heating the agglomerate to reduce iron oxide in the agglomerate, characterized in that Expression (I) as follows is satisfied: Cfix×Xunder105/OFeO?51??(I) where OFeO is the mass percentage of oxygen contained in the iron oxide in the agglomerate, Cfix is the mass percentage of total fixed carbon contained in the agglomerate, and Xunder105 is the mass percentage of particles having a particle diameter of 105 ?m or less with respect to the total mass of particles configuring the carbonaceous reducing agent.
    Type: Application
    Filed: April 26, 2016
    Publication date: July 26, 2018
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Yui HOSONO, Masaki SHIMAMOTO, Takao HARADA, Shingo YOSHIDA, Shoichi KIKUCHI, Taiji HATAKEYAMA
  • Publication number: 20180016653
    Abstract: This steel material for bearings includes prescribed components in the steel, the oxide inclusions in the steel that have a minor axis of 1 ?m or greater satisfying the following conditions (1) and (2). (1) The average composition contains specific respective amounts of CaO, Al2O3, SiO2, and TiO2, and CaO+Al2O3+SiO2+TiO2?60%. (2) The proportion of oxide inclusions in which TiN occurs at the interface of the oxide inclusions and the steel is 30% or more of the total of the oxide inclusions.
    Type: Application
    Filed: January 19, 2016
    Publication date: January 18, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masaki SHIMAMOTO, Sei KIMURA, Hiroki OHTA, Katsuhiro IWASAKI, Akihiro OWAKI, Tomoko SUGIMURA
  • Publication number: 20170283905
    Abstract: A method for producing granular metallic iron of the present invention includes: an agglomeration step of obtaining agglomerates through agglomeration of a mixture that contains an iron oxide-containing material and a carbonaceous reducing agent; and a granulation step of obtaining granular metallic iron by heating the agglomerates, reducing iron oxides in the agglomerates, aggregating generated metallic iron to be granular while separating the metallic iron from slag generated as a by-product, and thereafter cooling and solidifying the metallic iron, wherein agglomerates satisfying all the conditions given by formulas (1) to (3) below are used as the agglomerates: (1) [(total CaO amount+total SiO2 amount+total Al2O3 amount)/total Fe amount]?0.250; (2) (total CaO amount/total SiO2 amount)?0.9; (3) [total Al2O3 amount/(total CaO amount+total SiO2 amount+total Al2O3 amount)]×100?9.7.
    Type: Application
    Filed: September 3, 2015
    Publication date: October 5, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yui HOSONO, Masaki SHIMAMOTO, Shingo YOSHIDA, Masataka TATEISHI
  • Publication number: 20170226602
    Abstract: Disclosed is a method for controlling a Ti concentration in a steel when manufacturing a silicon-deoxidized steel comprising 0.1 to 3% by mass of Si and 0.0001 to 0.005% by mass of Al by ladle refining of a molten steel, the method including the step of: adding an oxide including TiO2 to a slag in a ladle during the ladle refining, wherein the slag produced at end of the ladle refining satisfies formulas (1) to (7) below: 0.5?CaO/SiO2?1.8??(1) 4% by mass?Al2O3?20% by mass??(2) MgO?15% by mass??(3) 1.5% by mass?TiO2?10% by mass??(4) CaO+SiO2+Al2O3+MgO+TiO2?90% by mass??(5) 0.4?TiO2/MnO?5??(6) 1?TiO2/T.Fe?10??(7) where a compound represented by a chemical formula represents the content of the compound in percent by mass; and T.Fe represents the total concentration, in mass ratio, of Fe contained in Fe oxides in the slag.
    Type: Application
    Filed: August 17, 2015
    Publication date: August 10, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Sei KIMURA, Masaki SHIMAMOTO, Akihiro OWAKI, Yosuke SHINDO, Tomoko SUGIMURA
  • Publication number: 20160348221
    Abstract: A steel wire rod for a spring includes: C: 0.2 to 1.2%, Si: 1.0 to 3%, Mn: 0.1 to 2%, Cr: 3% or less (not inclusive of 0%), Al: 0.0002 to 0.005%, Ca: 0.0002 to 0.002%, Ti: 0.0003 to 0.010%, and balance: iron and unavoidable impurities. An average composition of oxide-based inclusions having a minor axis of 1 ?m or more which are present in a cross section satisfies CaO: 35% or less, Al2O3: 40% or less, SiO2: 30 to 95%, MgO: 8% or less, MnO: 5% or less, TiO2: 3 to 10%, and CaO+Al2O3+SiO2+MgO+MnO+TiO2?80%. The number of oxide-based inclusions having a minor axis of 2 ?m or more which are present in the cross section is more than 0.002 inclusions/mm2.
    Type: Application
    Filed: January 29, 2015
    Publication date: December 1, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Tomoko SUGIMURA, Masaki SHIMAMOTO, Yosuke SHINDO, Masaki KAIZUKA, Akihiro OWAKI, Sei KIMURA
  • Patent number: 9394593
    Abstract: Bearing steel material according to the present invention has: a properly adjusted chemical composition; an average chemical composition of oxide-inclusions which comprises 10 to 45% of CaO, 20 to 45% of Al2O3, 30 to 50% of SiO2, up to 15% (exclusive of 0) of MnO, and 3 to 10% of MgO, with the balance being unavoidable impurities; a maximum major axis diameter of the oxide inclusions in a longitudinal section of the steel material of 20 ?m or less; and a spheroidal cementite structure.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: July 19, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Masaki Kaizuka, Mutsuhisa Nagahama, Masaki Shimamoto, Tomoko Sugimura
  • Publication number: 20160201173
    Abstract: A bearing steel material which contains 0.8-1.1 mass % C, 0.15-0.8 mass % Si, 0.1-1.0 mass % Mn, 1.3-1.8 mass % Cr, up to 0.05 mass % P (0 mass % is excluded), up to 0.015 mass % S (0 mass % excluded), 0.0002-0.005 mass % Al, 0.0002-0.0020 mass % Ca, 0.0005-0.010 mass % Ti, up to 0.0080 mass % N (0 mass % is excluded), and up to 0.0025 mass % O (0 mass % is excluded). The steel material contains oxide inclusions which have an average composition that comprises, in terms of mass %, 20-50% CaO, 20-50% Al2O3, 20-70% SiO2, and 3-10% TiO2.
    Type: Application
    Filed: March 18, 2016
    Publication date: July 14, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Masaki SHIMAMOTO, Yosuke SHINDO, Masaki KAIZUKA, Akihiro OWAKI, Sei KIMURA, Tetsushi DEURA, Tomoko SUGIMURA
  • Patent number: 9359661
    Abstract: A bearing steel material which contains 0.8-1.1 mass % C, 0.15-0.8 mass % Si, 0.1-1.0 mass % Mn, 1.3-1.8 mass % Cr, up to 0.05 mass % P (0 mass % is excluded), up to 0.015 mass % S (0 mass % excluded), 0.0002-0.005 mass % Al, 0.0002-0.0020 mass % Ca, 0.0005-0.010 mass % Ti, up to 0.0080 mass % N (0 mass % is excluded), and up to 0.0025 mass % O (0 mass % is excluded). The steel material contains oxide inclusions which have an average composition that comprises, in terms of mass %, 20-50% CaO, 20-50% Al2O3, 20-70% SiO2, and 3-10% TiO2.
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: June 7, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Masaki Shimamoto, Yosuke Shindo, Masaki Kaizuka, Akihiro Owaki, Sei Kimura, Tetsushi Deura, Tomoko Sugimura
  • Patent number: 9062360
    Abstract: Provided is a steel for machine structural use which has excellent machinability (particularly, with respect to tool life) for both intermittent cutting with a high-speed steel tool and continuous cutting with a cemented carbide tool while maintaining strength properties required of the steel for machine structural use. Specifically, the steel for machine structural use contains C: 0.05-0.9 mass %, Si: 0.03-2 mass %, Mn: 0.2-1.8 mass %, P: 0.03 mass % or less, S: 0.03 mass % or less, Al: 0.1-0.5 mass %, N: 0.002-0.017 mass %, and O: 0.003 mass % or less, and contains one or more selected from a group consisting of Ti: 0.05 mass % or less (excluding 0 mass %) and B: 0.008 mass % or less (excluding 0 mass %), with the remainder being iron and unavoidable impurities, and satisfies all of the following inequalities (1)-(3) below: (1): [N]?0.3[Ti]?1.4[B]<(0.0004/[Al])?0.002; (2): [Ti]?[N]/0.3<0.005; and (3): [B]?([N]?0.3[Ti])/1.4<0.003 when [Ti]?[N]/0.3<0 and [B]<0.003 when [Ti]?[N]/0.3?0.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: June 23, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Takehiro Tsuchida, Tomokazu Masuda, Masaki Shimamoto, Mutsuhisa Nagahama
  • Publication number: 20150147223
    Abstract: A bearing steel material which contains 0.8-1.1 mass % C, 0.15-0.8 mass % Si, 0.1-1.0 mass % Mn, 1.3-1.8 mass % Cr, up to 0.05 mass % P (0 mass % is excluded), up to 0.015 mass % S (0 mass % excluded), 0.0002-0.005 mass % Al, 0.0002-0.0020 mass % Ca, 0.0005-0.010 mass % Ti, up to 0.0080 mass % N (0 mass % is excluded), and up to 0.0025 mass % O (0 mass % is excluded). The steel material contains oxide inclusions which have an average composition that comprises, in terms of mass %, 20-50% CaO, 20-50% Al2O3, 20-70% SiO2, and 3-10% TiO2.
    Type: Application
    Filed: July 17, 2013
    Publication date: May 28, 2015
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Masaki Shimamoto, Yosuke Shindo, Masaki Kaizuka, Akihiro Owaki, Sei Kimura, Tetsushi Deura, Tomoko Sugimura
  • Publication number: 20150114944
    Abstract: A Ni based alloy flux cored wire including a Ni based alloy as a sheath is provided, wherein the sheath contains predetermined ranges of Ni, Cr, Mo, Ti, Al, and Mg relative to the total mass of the sheath, control is made to ensure predetermined C and Si, the composition of the whole wire, which is the sum total of the sheath components and flux components enveloped in the sheath, contains predetermined ranges of Ni, Cr, Mo, Mn, W, Fe, Ti, Al, and Mg relative to the total mass of the wire, and control is made to ensure predetermined C, Si, Nb, P, and S.
    Type: Application
    Filed: October 10, 2014
    Publication date: April 30, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuhiro FUKUDA, Masaki Shimamoto
  • Publication number: 20140017112
    Abstract: Bearing steel material according to the present invention has: a properly adjusted chemical composition; an average chemical composition of oxide-inclusions which comprises 10 to 45% of CaO, 20 to 45% of Al2O3, 30 to 50% of SiO2, up to 15% (exclusive of 0) of MnO, and 3 to 10% of MgO, with the balance being unavoidable impurities; a maximum major axis diameter of the oxide inclusions in a longitudinal section of the steel material of 20 ?m or less; and a spheroidal cementite structure.
    Type: Application
    Filed: March 5, 2012
    Publication date: January 16, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masaki Kaizuka, Mutsuhisa Nagahama, Masaki Shimamoto, Tomoko Sugimura
  • Patent number: 8343419
    Abstract: An object of the present invention is to provide a Ni base alloy solid wire for welding, which has excellent cracking resistance to ductility dip cracking in weld metal, can increase the tensile strength of the weld metal to not less than the tensile strength of the base material, and has excellent weldability. The present invention provides a solid wire which has a composition containing Cr: 27.0 to 31.5 mass %, Ti: 0.50 to 0.90 mass %, Nb: 0.40 to 0.70 mass %, Ta: 0.10 to 0.30 mass %, C: 0.010 to 0.030 mass %, and Fe: 5.0 to 11.0 mass %, and is regulated to Al: 0.10 mass % or less, N: 0.020 mass % or less, Zr 0.005 mass % or less, P:0.010 mass % or less, S: 0.0050 mass % or less, Si: 0.50 mass % or less, and Mn: 1.00 mass % or less, with the balance including Ni and inevitable impurities.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: January 1, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Tetsunao Ikeda, Masaki Shimamoto, Shun Izutani, Hiroaki Kawamoto, Yushi Sawada, Hirohisa Watanabe
  • Patent number: 8192565
    Abstract: The present invention provides a steel for machine and structural use which is capable of maintaining mechanical characteristics such as strength by reducing a S content as well as of exhibiting excellent machinability (particularly tool life) in intermittent cutting (such as hobbing) with the high speed tool, and a method useful for producing the steel for machine and structural use. The steel for machine and structural use according to the invention secures 0.002% or more of solute N in the steel and has a chemical composition which is appropriately adjusted and satisfies a relationship of the following expression (1): (0.1×[Cr]+[Al])/[O]?150 . . . (1), in which [Cr], [Al], and [0] represent a Cr content (mass %), an Al content (mass %), and an O content (mass %), respectively.
    Type: Grant
    Filed: June 23, 2008
    Date of Patent: June 5, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Tomokazu Masuda, Takehiro Tsuchida, Masaki Shimamoto, Motohiro Horiguchi, Shinsuke Masuda, Koichi Akazawa, Shogo Murakami, Mutsuhisa Nagahama, Hiroshi Yaguchi, Koichi Sakamoto