Patents by Inventor Masako Hase

Masako Hase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11634597
    Abstract: A method for forming a multilayer coating film which includes forming an uncured coating film by applying a first aqueous base coating composition, forming an uncured coating film by applying a second aqueous base coating composition, forming an uncured coating film by applying a clear coating composition, and simultaneously heat curing the obtained coating films. The first aqueous base coating composition contains a carbodiimide compound, the clear coating composition contains a hydroxyl group-containing acrylic resin (A) having a hydroxyl value of 120 to 160 mgKOH/g and an acid value of 5 to 10 mgKOH/g, a polyisocyanate compound (B), and a polycarbonate diol compound (C). The component (A) has a hydroxyl group-containing alkyl moiety having 3 or less carbon atoms, and the ratio of the numbers of moles of the isocyanate functional groups of the component (B) and the hydroxyl group functional groups of the component (A) is 1.15 to 1.35.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: April 25, 2023
    Assignees: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Katsuhiko Sugimoto, Masako Hase, Hiroshi Mitsuishi, Keiji Ambo
  • Patent number: 11541420
    Abstract: A method for forming a multilayer coated film includes step (1) of applying an aqueous intermediate coating composition (A), step (2) of applying an aqueous base coating composition (B), step (3) of applying a clear coating composition (C), and step (4) of heat-curing the coated films. The coating composition (A) contains a specific hydroxyl group-containing acrylic resin (a1), a specific polyurethane resin (a2), a specific hydroxyl group-containing polyester resin (a3), a melamine resin (a4), and an active methylene-blocked polyisocyanate compound (a5). A ratio of the resin (a1) to the resin (a2) falls within a specific range. The heat-cured coated film of the coating composition (A) has a specific elongation at break, Young's modulus and Tukon hardness. The coating composition (C) contains a hydroxyl group-containing acrylic resin (c1) and an allophanate group-containing polyisocyanate compound (c2).
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: January 3, 2023
    Assignees: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuki Matsubara, Yoshinari Matsuura, Takayuki Ono, Hironori Tonomura, Masako Hase, Hiroshi Mitsuishi, Keiji Ambo
  • Patent number: 10773276
    Abstract: The coating film formed on an automobile body has softness during a film formation even on a thermally expandable/shrinkable base, and the cured film has an excellent appearance. Provided is a method for forming a multilayer coating film, the method comprises: applying an aqueous intermediate coating composition and preheating the applied composition at 60 to 90° C. to form an uncured film; preheating to form an uncured base coating film and a clear coating film; and baking and curing these uncured films to form a multilayer coating film, wherein the aqueous intermediate coating composition comprises (a) an acrylic resin emulsion having a specific properties, and (b) a film formation auxiliary agent that is a fatty acid diester compound having a boiling point of 280° C. to 350° C., and a cured film comprising (a) and (b) at a mass ratio of 3:1 has a rupture elongation of 1% or more.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: September 15, 2020
    Assignees: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takayuki Kawabata, Akira Yamazaki, Masako Hase, Keiji Ambo, Yoshinori Narita
  • Patent number: 10717895
    Abstract: A method for forming a multilayer coated film on an electrodeposition-coated alloyed hot-dip galvanized steel plate include step (1) of applying an aqueous intermediate coating composition (X), step (2) of applying an aqueous base coating composition (Y), step (3) of applying a clear coating composition (Z) containing an epoxide, and step (4) of heat-curing each coated film. The coating composition (X) contains a hydroxyl group-containing acrylic resin (A), a polyurethane resin (B), a hydroxyl group-containing polyester resin (C), a melamine resin (D), and an active methylene-blocked polyisocyanate compound (E). The ratio of (A) to (B) is controlled to a specific range, and an elongation at break, Young's modulus and Tukon hardness of the coated film of the coating composition (X) are controlled to specific ranges.
    Type: Grant
    Filed: February 13, 2018
    Date of Patent: July 21, 2020
    Assignees: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masako Hase, Keiji Ambo, Yoshinori Narita, Hiroshi Nishinaka, Yukihiro Ikeura, Kazuki Matsubara
  • Publication number: 20200199378
    Abstract: A method for forming a multilayer coating film which includes forming an uncured coating film by applying a first aqueous base coating composition, forming an uncured coating film by applying a second aqueous base coating composition, forming an uncured coating film by applying a clear coating composition, and simultaneously heat curing the obtained coating films. The first aqueous base coating composition contains a carbodiimide compound, the clear coating composition contains a hydroxyl group-containing acrylic resin (A) having a hydroxyl value of 120 to 160 mgKOH/g and an acid value of 5 to 10 mgKOH/g, a polyisocyanate compound (B), and a polycarbonate diol compound (C). The component (A) has a hydroxyl group-containing alkyl moiety having 3 or less carbon atoms, and the ratio of the numbers of moles of the isocyanate functional groups of the component (B) and the hydroxyl group functional groups of the component (A) is 1.15 to 1.35.
    Type: Application
    Filed: December 17, 2019
    Publication date: June 25, 2020
    Applicants: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Katsuhiko SUGIMOTO, Masako Hase, Hiroshi Mitsuishi, Keiji Ambo
  • Publication number: 20190344310
    Abstract: A method for forming a multilayer coated film includes step (1) of applying an aqueous intermediate coating composition (A), step (2) of applying an aqueous base coating composition (B), step (3) of applying a clear coating composition (C), and step (4) of heat-curing the coated films. The coating composition (A) contains a specific hydroxyl group-containing acrylic resin (a1), a specific polyurethane resin (a2), a specific hydroxyl group-containing polyester resin (a3), a melamine resin (a4), and an active methylene-blocked polyisocyanate compound (a5). A ratio of the resin (a1) to the resin (a2) falls within a specific range. The heat-cured coated film of the coating composition (A) has a specific elongation at break, Young's modulus and Tukon hardness. The coating composition (C) contains a hydroxyl group-containing acrylic resin (c1) and an allophanate group-containing polyisocyanate compound (c2).
    Type: Application
    Filed: April 25, 2019
    Publication date: November 14, 2019
    Applicants: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kazuki MATSUBARA, Yoshinari Matsuura, Takayuki Ono, Hironori Tonomura, Masako Hase, Hiroshi Mitsuishi, Keiji Ambo
  • Publication number: 20180281019
    Abstract: The coating film formed on an automobile body has softness during a film formation even on a thermally expandable/shrinkable base, and the cured film has an excellent appearance. Provided is a method for forming a multilayer coating film, the method comprises: applying an aqueous intermediate coating composition and preheating the applied composition at 60 to 90° C. to form an uncured film; preheating to form an uncured base coating film and a clear coating film; and baking and curing these uncured films to form a multilayer coating film, wherein the aqueous intermediate coating composition comprises (a) an acrylic resin emulsion having a specific properties, and (b) a film formation auxiliary agent that is a fatty acid diester compound having a boiling point of 280° C. to 350° C., and a cured film comprising (a) and (b) at a mass ratio of 3:1 has a rupture elongation of 1% or more.
    Type: Application
    Filed: March 29, 2018
    Publication date: October 4, 2018
    Applicants: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takayuki KAWABATA, Akira YAMAZAKI, Masako HASE, Keiji AMBO, Yoshinori NARITA
  • Publication number: 20180230326
    Abstract: A method for forming a multilayer coated film on an electrodeposition-coated alloyed hot-dip galvanized steel plate include step (1) of applying an aqueous intermediate coating composition (X), step (2) of applying an aqueous base coating composition (Y), step (3) of applying a clear coating composition (Z) containing an epoxide, and step (4) of heat-curing each coated film. The coating composition (X) contains a hydroxyl group-containing acrylic resin (A), a polyurethane resin (B), a hydroxyl group-containing polyester resin (C), a melamine resin (D), and an active methylene-blocked polyisocyanate compound (E). The ratio of (A) to (B) is controlled to a specific range, and an elongation at break, Young's modulus and Tukon hardness of the coated film of the coating composition (X) are controlled to specific ranges.
    Type: Application
    Filed: February 13, 2018
    Publication date: August 16, 2018
    Applicants: KANSAI PAINT CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masako HASE, Keiji AMBO, Yoshinori NARITA, Hiroshi NISHINAKA, Yukihiro IKEURA, Kazuki MATSUBARA
  • Patent number: 9834702
    Abstract: The present disclosure provides a jet-black multilayer coating film having excellent properties in high appearance, water resistance, and humidity resistance and comprising a base coating film and a clear coating film formed by a coating composition containing a plant-derived aliphatic polyester mainly and a method for forming the same. A jet-black multilayer coating film comprising a base coating film layer formed by a base coating composition which contains a polyester polyol (A-1) containing a polyol having three or more functions and lactic acid as a consisting component of 80 mol % or more and having a hydroxyl value of 140 to 240 mgKOH/g wherein 70 mol % or more of the hydroxyl groups are secondary hydroxyl groups, an acrylic resin (A-2) with a hydroxyl value of 30 to 80 mgKOH/g and a glass transition point of 40 to 80° C.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: December 5, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koji Morita, Yasunori Miwa, Hirofumi Yamashita, Naoya Yabuuchi, Masahiko Ishii, Masako Hase
  • Publication number: 20150104653
    Abstract: The present disclosure provides a jet-black multilayer coating film having excellent properties in high appearance, water resistance, and humidity resistance and comprising a base coating film and a clear coating film formed by a coating composition containing a plant-derived aliphatic polyester mainly and a method for forming the same. A jet-black multilayer coating film comprising a base coating film layer formed by a base coating composition which contains a polyester polyol (A-1) containing a polyol having three or more functions and lactic acid as a consisting component of 80 mol % or more and having a hydroxyl value of 140 to 240 mgKOH/g wherein 70 mol % or more of the hydroxyl groups are secondary hydroxyl groups, an acrylic resin (A-2) with a hydroxyl value of 30 to 80 mgKOH/g and a glass transition point of 40 to 80° C.
    Type: Application
    Filed: March 14, 2013
    Publication date: April 16, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koji Morita, Yasunori Miwa, Hirofumi Yamashita, Naoya Yabuuchi, Masahiko Ishii, Masako Hase