Patents by Inventor Masakuni Takahashi

Masakuni Takahashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11014167
    Abstract: A multilayer hard film-coated cutting tool including a cutting tool body and a multilayer hard film formed on a surface of the cutting tool body, wherein the multilayer hard film comprises at least an upper layer and a lower layer; the upper layer is made of a Ti and Si compound layer; the lower layer is made of a multi-layered film of an A-layer and a B-layer, a layer thickness of the B-layer is equal to or thicker than a layer thickness of the A-layer, a ratio of the layer thicknesses of the A-layer and the B-layer being A-layer:B-layer=1:1 to 1:2, the multilayer hard films having 2 to 8 pairs of the A-layer and the B-layer in a case where a single pair is defined by a combination of a single A-layer and a single B-layer.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: May 25, 2021
    Assignees: MITSUBISHI MATERIALS CORPORATION, Oerlikon Surface Solutions AG, Pfaffikon
    Inventors: Masakuni Takahashi, Denis Kurapov, Volker Derflinger, Wolfgang Kalss
  • Patent number: 10927445
    Abstract: Provided is a surface-coated cutting tool including: a tool body (3) and a hard coating layer on the tool body (3). The hard coating layer has an alternate laminate structure of A (1) and B layers (2). The A layer (1) is a Ti and Al complex nitride layer satisfying a compositional formula: (Ti1-zAlz)N, 0.4?z?0.7. The B layer (2) is a Cr, Al and M complex nitride layer satisfying a compositional formula: (Cr1-x-yAlxMy)N, 0.03?x?0.4 and 0?y?0.05. The value of a ratio tB/tA of the average layer thickness of the B layer (2) to the average layer thickness of the A layer (1) satisfies 0.67 to 2.0. The lattice constant a(?) of crystal grains of the hard coating layer satisfies 4.10?a?4.20. The ratio of I(200) to I(111) satisfies 2.0?I(200)/I(111)?10.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: February 23, 2021
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun Sato, Masakuni Takahashi
  • Patent number: 10883166
    Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. The cBN substrate (sintered material) includes: a Ti compound, WC, AlN, TiB2, Al2O3, and cBN. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in terms of atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.4 and 0?z?0.05 in terms of atomic ratio). A plastic deformation work ratio of the B layer is 0.35 to 0.50.
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: January 5, 2021
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya Maekawa, Masakuni Takahashi, Shun Sato, Kenji Yumoto
  • Patent number: 10744569
    Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. A peak of the grain size distribution of cBN grains in the cBN sintered material is present within a range of a grain size from 0.50 to 1.00 ?m. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in an atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.6 and 0?z?0.05 in an atomic ratio). An X-ray diffraction peak of a (200) plane is present at a position of a diffraction angle of 43.6 plus or minus 0.1 degrees, and a plastic deformation work ratio of the B layer is 0.35 to 0.50.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: August 18, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya Maekawa, Masakuni Takahashi, Shun Sato, Kenji Yumoto
  • Patent number: 10569339
    Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: February 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki Senbokuya, Masakuni Takahashi, Tsuyoshi Ogami, Tatsuo Hashimoto
  • Patent number: 10556273
    Abstract: In a surface-coated cutting tool, an A layer made of an (Al1-xTix)N layer (0.35?x?0.6 by an atom ratio) and a B layer made of a (Al1-y-zTiySiz)N layer (0.35?y?0.6 and 0.01?z?0.1 by an atom ratio) are layered on a surface of a tool body in which at least a cutting edge is made of a cBN sintered body. A layer thickness ratio of the A layer and the B layer (tB/tA) is 2 to 5, an X-ray diffraction intensity ratio I(200)/I(111) as the entire hard coating layer is more than 3 and 12 or less, a full width at half maximum of a peak of I(200) is 0.3 to 1.0, the IA(200)/IA(111) of the A layer is 2 to 10, and a full width at half maximum of the peak of the IA(200) is 0.3 to 1.0.
    Type: Grant
    Filed: November 27, 2015
    Date of Patent: February 11, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun Sato, Masakuni Takahashi
  • Patent number: 10358712
    Abstract: This surface-coated cutting tool includes a cutting tool body made of tungsten carbide-based cemented carbide and a hard coating layer deposited on a surface of the cutting tool body, in which the hard coating layer has at least one (Ti1-xAlx)N layer (0.4?X?0.7, X is an atomic ratio) with an average layer thickness of 0.5 to 10 ?m, the (Ti, Al)N layer has a cubic crystal structure, and Ia?Ib<5 is satisfied when Ia (%) is an average absorptance of the hard coating layer at a wavelength of 400 to 500 nm and Ib (%) is an average absorptance of the hard coating layer at a wavelength of 600 to 700 nm.
    Type: Grant
    Filed: September 3, 2015
    Date of Patent: July 23, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takashi Kimura, Masakuni Takahashi, Kazuaki Senbokuya, Tatsuo Hashimoto
  • Publication number: 20190193165
    Abstract: A multilayer hard film-coated cutting tool including a cutting tool body and a multilayer hard film formed on a surface of the cutting tool body, wherein the multilayer hard film comprises at least an upper layer and a lower layer; the upper layer is made of a Ti and Si compound layer; the lower layer is made of a multi-layered film of an A-layer and a B-layer, a layer thickness of the B-layer is equal to or thicker than a layer thickness of the A-layer, a ratio of the layer thicknesses of the A-layer and the B-layer being A-layer:B-layer=1:1 to 1:2, the multilayer hard films having 2 to 8 pairs of the A-layer and the B-layer in a case where a single pair is defined by a combination of a single A-layer and a single B-layer.
    Type: Application
    Filed: July 28, 2017
    Publication date: June 27, 2019
    Applicants: MITSUBISHI MATERIALS CORPORATION, Oerlikon Surface Solutions AG, Pfaffikon
    Inventors: Masakuni TAKAHASHI, Denis KURAPOV, Volker DERFLINGER, Wolfgang KALSS
  • Publication number: 20190111495
    Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. A peak of the grain size distribution of cBN grains in the cBN sintered material is present within a range of a grain size from 0.50 to 1.00 ?m. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in an atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.6 and 0?z?0.05 in an atomic ratio). An X-ray diffraction peak of a (200) plane is present at a position of a diffraction angle of 43.6 plus or minus 0.1 degrees, and a plastic deformation work ratio of the B layer is 0.35 to 0.50.
    Type: Application
    Filed: March 2, 2017
    Publication date: April 18, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya MAEKAWA, Masakuni TAKAHASHI, Shun SATO, Kenji YUMOTO
  • Publication number: 20190040519
    Abstract: Provided is a surface-coated cutting tool including: a tool body (3) and a hard coating layer on the tool body (3). The hard coating layer has an alternate laminate structure of A (1) and B layers (2). The A layer (1) is a Ti and Al complex nitride layer satisfying a compositional formula: (Ti1-zAlz)N, 0.4?z?0.7. The B layer (2) is a Cr, Al and M complex nitride layer satisfying a compositional formula: (Cr1-x-yAlxMy)N, 0.03?x?0.4 and 0?y?0.05. The value of a ratio tB/tA of the average layer thickness of the B layer (2) to the average layer thickness of the A layer (1) satisfies 0.67 to 2.0. The lattice constant a(?) of crystal grains of the hard coating layer satisfies 4.10?a?4.20. The ratio of I(200) to I(111) satisfies 2.0?I(200)/I(111)?10.
    Type: Application
    Filed: August 25, 2016
    Publication date: February 7, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun SATO, Masakuni TAKAHASHI
  • Publication number: 20190017162
    Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. The cBN substrate (sintered material) includes: a Ti compound, WC, AlN, TiB2, Al2O3, and cBN. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in terms of atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.4 and 0?z?0.05 in terms of atomic ratio). A plastic deformation work ratio of the B layer is 0.35 to 0.50.
    Type: Application
    Filed: December 22, 2016
    Publication date: January 17, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya MAEKAWA, Masakuni TAKAHASHI, Shun SATO, Kenji YUMOTO
  • Publication number: 20180021858
    Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.
    Type: Application
    Filed: January 22, 2016
    Publication date: January 25, 2018
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki SENBOKUYA, Masakuni TAKAHASHI, Tsuyoshi OGAMI, Tatsuo HASHIMOTO
  • Publication number: 20170283936
    Abstract: This surface-coated cutting tool includes a cutting tool body made of tungsten carbide-based cemented carbide and a hard coating layer deposited on a surface of the cutting tool body, in which the hard coating layer has at least one (Ti1-xAlx)N layer (0.4?X?0.7, X is an atomic ratio) with an average layer thickness of 0.5 to 10 ?m, the (Ti, Al)N layer has a cubic crystal structure, and Ia?Ib<5 is satisfied when Ia (%) is an average absorptance of the hard coating layer at a wavelength of 400 to 500 nm and Ib (%) is an average absorptance of the hard coating layer at a wavelength of 600 to 700 nm.
    Type: Application
    Filed: September 3, 2015
    Publication date: October 5, 2017
    Inventors: Takashi Kimura, Masakuni Takahashi, Kazuaki Senbokuya, Tatsuo Hashimoto
  • Publication number: 20170266733
    Abstract: In a surface-coated cutting tool, an A layer made of an (Al1-xTix)N layer (0.35?x?0.6 by an atom ratio) and a B layer made of a (Al1-y-zTiySiz)N layer (0.35?y?0.6 and 0.01?z?0.1 by an atom ratio) are layered on a surface of a tool body in which at least a cutting edge is made of a cBN sintered body. A layer thickness ratio of the A layer and the B layer (tB/tA) is 2 to 5, an X-ray diffraction intensity ratio I(200)/I(111) as the entire hard coating layer is more than 3 and 12 or less, a full width at half maximum of a peak of I(200) is 0.3 to 1.0, the IA(200)/IA(111) of the A layer is 2 to 10, and a full width at half maximum of the peak of the IA(200) is 0.3 to 1.0.
    Type: Application
    Filed: November 27, 2015
    Publication date: September 21, 2017
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun SATO, Masakuni TAKAHASHI
  • Patent number: 9493871
    Abstract: A surface-coated cutting tool includes a hard coating layer vapor-deposited on a surface of a tool body, in which a composition of the hard coating layer is expressed by a composition formula of (AlxTi1-x)N (0.5?x?0.8), the average layer thickness of the hard coating layer is 0.5 ?m to 7.0 ?m, the hard coating layer is formed of crystal grains having an average grain size of 5 nm to 50 nm, the hard coating layer have a mixed structure including cubic crystal grains having a rock-salt structure, and hexagonal crystal grains having a wurtzite structure, and {200} planes of the cubic crystal grains and {11-20} planes of the hexagonal crystal grains are oriented so as to be perpendicular to the surface of the tool body.
    Type: Grant
    Filed: November 29, 2013
    Date of Patent: November 15, 2016
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Koichi Tanaka, Masakuni Takahashi
  • Publication number: 20150292078
    Abstract: A surface-coated cutting tool includes a hard coating layer vapor-deposited on a surface of a tool body, in which a composition of the hard coating layer is expressed by a composition formula of (AlxTi1-x)N(0.5?x?0.8), the average layer thickness of the hard coating layer is 0.5 ?m to 7.0 ?m, the hard coating layer is formed of crystal grains having an average grain size of 5 nm to 50 nm, the hard coating layer have a mixed structure including cubic crystal grains having a rock-salt structure, and hexagonal crystal grains having a wurtzite structure, and {200} planes of the cubic crystal grains and {11-20} planes of the hexagonal crystal grains are oriented so as to be perpendicular to the surface of the tool body.
    Type: Application
    Filed: November 29, 2013
    Publication date: October 15, 2015
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Koichi TANAKA, Masakuni TAKAHASHI
  • Patent number: 7113325
    Abstract: A nonlinear optical conversion device includes a nonlinear crystal having entrance and exit surfaces allowing input and output laser beams to propagate in the phase-matching plane for a desired nonlinear generation process. The nonlinear generation process involves a nonlinear interaction in the nonlinear crystal and resultant conversion of power in one or two input beams into power in the output beam. The nonlinear crystal is characterized by absorption and resultant modification of the crystal properties by the power in the output beam, the modification with the potential for reducing the efficiency of the nonlinear process in the crystal, and the nonlinear process involving critical phase-matching in the nonlinear crystal in which the powers in the output beam and input beam or beams propagate in different directions through the process of Poynting vector walk-off. The input beam or beams are of a sufficiently small beam dimension in the phase-matching plane.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: September 26, 2006
    Assignee: Mitsubishi Materials Corporation
    Inventors: Peter F. Moulton, Alex Dergachev, Genta Masada, Ichiro Sekine, Masakuni Takahashi
  • Patent number: 5805626
    Abstract: Single-crystal lithium tetraborate (single-crystal Li.sub.2 B.sub.4 O.sub.7 or single-crystal LBO) as an optical converter device which stably operates for a long term, has a long life, and is compact, light and inexpensive, an optical converter device using the single crystal LBO, especially, for emitting light having a wavelength of 500 nm or less, and an optical apparatus using the optical converter device. Coherent light irradiates the light incident face of the single-crystal LBO at a predetermined incident angle, which single-crystal LBO is cut at a predetermined plane to the optical axis in order to satisfy a predetermined phase matching angle, and light having a half wavelength of the incident light is emitted. Preferably, the single-crystal LBO has a refractive index variation of 10.sup.-5 /mm or less and/or a etch-pit density of approximately 1.times.10.sup.3 /cm.sup.2.
    Type: Grant
    Filed: September 20, 1996
    Date of Patent: September 8, 1998
    Assignee: Mitsubishi Materials Corporation
    Inventors: Ryuichi Komatsu, Tamotsu Sugawara, Masakuni Takahashi