Abstract: There is provided an inspection method of an oxygen sensor, which includes a sensing portion having a reference electrode, a sensing electrode and an oxygen ion conducting solid electrolyte layer arranged between the reference electrode and the sensing electrode. The inspection method contains the steps of reading a first output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a first inspection gas and then a second output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a second inspection gas different in oxygen concentration from the first inspection gas and judging the oxygen sensor to be defective or nondefective based on the first and second output values.

Abstract: A gas sensor includes a ceramic structural member. The ceramic structural member includes a base body formed of an insulating material; and a porous ceramic layer formed integrally with the base body. The ceramic layer is formed of an admixture obtained by mixing a plurality of ceramic materials with each other. The plurality of ceramic materials have grain size distributions different from each other.

Abstract: The invention provides an air-fuel ratio control system in which high precision can be applied to the air-fuel ratio feedback control of an engine by using a gas sensor mainly configured by an oxygen sensor that prevents the deterioration of the holding power of sealing material which enables high density filling with a small compressive load or the deterioration of the sealing material. The gas sensor such as the oxygen sensor is based upon a gas content detecting sensor that includes a gas content detecting element and a holder holding the gas content detecting element and that seals a measuring part of the gas content detecting element in the holder by a sealing part in which the sealing material is compressively filled, and has a characteristic that the sealing material is molded by mixed powder including plural species of forms of particles.

Abstract: There is provided an inspection method of an oxygen sensor, which includes a sensing portion having a reference electrode, a sensing electrode and an oxygen ion conducting solid electrolyte layer arranged between the reference electrode and the sensing electrode. The inspection method contains the steps of reading a first output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a first inspection gas and then a second output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a second inspection gas different in oxygen concentration from the first inspection gas and judging the oxygen sensor to be defective or nondefective based on the first and second output values.

Abstract: An oxygen sensor includes a tubular casing; an oxygen detecting element installed in a leading end of the tubular casing; lead wires each extending from the oxygen detecting element to the outside of the tubular casing through an open base end of the tubular casing, each lead wire including a core wire of metal; a rubber bush plugged in the open base end of the tubular casing, the rubber bush having the lead wires passed therethrough; and a heat resisting structure for protecting the rubber bush from a high temperature. The heat resisting structure is constructed to satisfy the following inequality: 10%?Al/Ar?50%, wherein: Al: The sectional area in total of the lead wires; and Ar: The sectional area of the rubber bush.

Abstract: In an oxygen sensor, a basic body is provided and a plurality of function layers are laminated on a surface of the basic body, the function layers including at least a solid electrolyte layer having an oxygen ion conductivity and a pair of electrode layers between which the solid electrolyte layer is inserted, a firing being carried out after the function layers are laminated on the surface of the basic body and, during the firing, a sintering of the basic body and the function layers being sequentially progressed toward an outer surface of the function layers from the basic body.

Abstract: An oxygen sensor including an oxygen concentration sensing unit including a pair of electrodes and a solid electrolyte layer which is disposed between the pair of electrodes and has an oxygen ion conductivity. A porous protective coat is disposed on an outer surface of the oxygen concentration sensing unit. A protector covers the oxygen concentration sensing unit via a space between the protector and the porous protective coat and has a plurality of inlet holes through which a gas to be measured is introduced into the space. A ratio of a thickness of the porous protective coat to a diameter of each of the plurality of inlet holes is in a range of from 5% to 50%.

Abstract: An oxygen sensor comprises a tubular casing; an oxygen detecting element installed in a leading end of the tubular casing; lead wires each extending from the oxygen detecting element to the outside of the tubular casing through an open base end of the tubular casing, each lead wire including a core wire of metal; a rubber bush plugged in the open base end of the tubular casing, the rubber bush having the lead wires passed therethrough; and a heat resisting structure for protecting the rubber bush from a high temperature. The heat resisting structure is constructed to satisfy the following inequality: 10%?Al/Ar?50% wherein: Al: The sectional area in total of the lead wires. Ar: The sectional area of the rubber bush.

Abstract: An oxygen gas concentration-detecting apparatus for use in an internal combustion engine comprising a plate-shaped substrate, a plate-shaped oxygen ion-conducting solid electrode for generating an electromotive force between a first surface contacted with air and a second surface contacted with an exhaust gas of the engine according to the difference between the concentrations of oxygen gases of the air and the exhaust gas, the solid electrode being laminated on the substrate, a pair of electrode members for taking out the electromotive force as a detection signal and a nitrogen oxide-reducing catalyst layer for promoting the reduction of nitrogen oxide arranged to cover the second surface of the oxygen ion-conducting solid electrode. By this apparatus, the concentration of oxygen gas inclusive of oxygen gas generated by reduction of nitrogen oxides can be precisely detected.

Abstract: Disclosed is an oxygen gas concentration-detecting apparatus comprising a ceramic substrate for generating an electromotive force according to oxygen gas concentration of gases contacted with both the surfaces of the ceramic substrate, a pair of electrode members arranged on the ceramic substrate to take out the electromotive force, an oxidation catalyst layer formed on the outer surface of the ceramic substrate to promote oxidation reaction of unburnt components and a reduction catalyst layer arranged on the outer surface of the ceramic substrate to promote reduction reaction of nitrogen oxides. By this apparatus, the concentration of oxygen gas inclusive of oxygen gas generated by reduction of nitrogen oxides can be precisely detected, and discharge of nitrogen dioxides is controlled and a so-called EGR control device can be omitted.