Patents by Inventor Masami Sakuraba
Masami Sakuraba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9461188Abstract: In order to provide an electro-conductive paste bringing no increase of the contact resistance for forming an electrode of a solar cell device, the electro-conductive paste is characterized by containing an electro-conductive particle, an organic binder, a solvent, a glass frit, and an organic compound including alkaline earth metal, a metal with a low melting point or a compound affiliated with a metal with a low melting point.Type: GrantFiled: August 28, 2014Date of Patent: October 4, 2016Assignee: KYOTO ELEX CO., LTD.Inventors: Masashi Nakayama, Nobuo Ochiai, Takashi Hinotsu, Yutaka Nakayama, Masami Sakuraba, Wataru Fujimori
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Publication number: 20150020880Abstract: In order to provide an electro-conductive paste bringing no increase of the contact resistance for forming an electrode of a solar cell device, the electro-conductive paste is characterized by containing an electro-conductive particle, an organic binder, a solvent, a glass frit, and an organic compound including alkaline earth metal, a metal with a low melting point or a compound affiliated with a metal with a low melting point.Type: ApplicationFiled: August 28, 2014Publication date: January 22, 2015Inventors: Masashi Nakayama, Nobuo Ochiai, Takashi Hinotsu, Yutaka Nakayama, Masami Sakuraba, Wataru Fujimori
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Patent number: 8852465Abstract: In order to provide an electro-conductive paste bringing no increase of the contact resistance for forming an electrode of a solar cell device, the electro-conductive paste is characterized by containing an electro-conductive particle, an organic binder, a solvent, a glass frit, and an organic compound including alkaline earth metal, a metal with a low melting point or a compound affiliated with a metal with a low melting point.Type: GrantFiled: July 7, 2009Date of Patent: October 7, 2014Assignee: Kyoto Elex Co., Ltd.Inventors: Masashi Nakayama, Nobuo Ochiai, Takashi Hinotsu, Yutaka Nakayama, Masami Sakuraba, Wataru Fujimori
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Publication number: 20110192457Abstract: In order to provide an electro-conductive paste bringing no increase of the contact resistance for forming an electrode of a solar cell device, the electro-conductive paste is characterized by containing an electro-conductive particle, an organic binder, a solvent, a glass frit, and an organic compound including alkaline earth metal, a metal with a low melting point or a compound affiliated with a metal with a low melting point.Type: ApplicationFiled: July 7, 2009Publication date: August 11, 2011Applicant: KYOTO ELEX CO., LTD.Inventors: Masashi Nakayama, Nobuo Ochiai, Takashi Hinotsu, Yutaka Nakayama, Masami Sakuraba, Wataru Fujimori
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Publication number: 20040069528Abstract: A paste of brazing material of Ag—Cu—Ti—TiO2 system is printed to both sides of an AlN substrate; a copper sheet is then placed on both sides and heated in vacuum to be joined to the substrate. A resist having a desired-circuit pattern is coated on the surface of each copper sheet and etching is performed. A solution containing a mixture of EDTA, ammonia and aqueous hydrogen peroxide is then applied to dissolve away the unwanted brazing material and the like from between the circuit patterns without corroding the ceramic substrate and the metal sheet.Type: ApplicationFiled: October 9, 2002Publication date: April 15, 2004Applicant: DOWA MINING CO., LTD.Inventors: Masami Sakuraba, Masami Kimura, Takashi Ono, Noriyuki Ishii, Nobuyoshi Tukaguchi
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Patent number: 6399019Abstract: A metal-ceramic composite substitute is produced by joining a metal plate to a ceramic substrate by using a brazing material in a paste form prepared by adding 10-14 parts by weight of a vehicle to 100 parts by weight of a powder of which the solid centent comprises 90.0˜99.5% of an Ag powder, 0˜9.5% of a Cu powder and 0.5˜4.0% of an active metal powder, and 0.0˜0.9% of a titanium oxide powder if necessary.Type: GrantFiled: August 16, 2000Date of Patent: June 4, 2002Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Masaya Takahara, Junji Nakamura
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Patent number: 6354484Abstract: A metal-ceramic composite substitute is produced by joining a metal plate to a ceramic substrate by using a brazing material in a paste form prepared by adding 10-14 parts by weight of a vehicle to 100 parts by weight of a powder of which the solid centent comprises 90.0˜99.5% of an Ag powder, 0˜9.5% of a Cu powder and 0.5˜4.0% of an active metal powder, and 0.0˜0.9% of a titanium oxide powder if necessary.Type: GrantFiled: August 16, 2000Date of Patent: March 12, 2002Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Masaya Takahara, Junji Nakamura
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Patent number: 6221511Abstract: In the present invention, a metal-ceramic composite substitute is produced by joining a metal plate to a ceramic substrate by using a brazing material in a paste form prepared by adding 10-14 parts by weight of a vehicle to 100 parts by weight of a powder of which the solid centent comprises 90.0˜99.5% of an Ag powder, 0˜9.5% of a Cu powder and 0.5˜4.0% of an active metal powder, and 0.0˜0.9% of a titanium oxide powder if necessary.Type: GrantFiled: March 9, 1998Date of Patent: April 24, 2001Assignee: Dowa Mining Co. Ltd.Inventors: Masami Sakuraba, Masami Kimura, Masaya Takahara, Junji Nakamura
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Patent number: 6183875Abstract: An electronic circuit substrate including an aluminum-ceramic composite material having an electronic circuit formed on aluminum or an aluminum alloy plate of the aluminum-ceramic composite material which is prepared directly solidifying molten aluminum or an aluminum alloy on at least a portion of a ceramic substrate.Type: GrantFiled: October 26, 1998Date of Patent: February 6, 2001Assignee: Dowa Mining Co., Ltd.Inventors: Xiao-Shan Ning, Choju Nagata, Masami Sakuraba, Toshikazu Tanaka, Katsuaki Suganuma, Masami Kimura
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Patent number: 6071592Abstract: A metal-ceramic composite circuit substrate having a ceramic substrate and a metal plate joined to at least one main surface of the ceramic substrate, the rate of voids formed on at least a joint surface at a semiconductor mounting portion of the metal plate per unit surface area being not more than 1.49%. The diameter of void formed on at least the joint surface at a semiconductor mounting portion of the metal plate is not larger than 0.7 mm. The surface undulation of the ceramic substrate is not more than 15 .mu.m/20 mm measured by a surface roughness tester in case that the ceramic substrate is joined directly to the metal plate. The metal plate is joined to the ceramic substrate through a brazing material containing at least one active metal selected from a group consisting of Ti, Zr, Hf and Nb. The ceramic substrate is at least one kind of ceramic substrate selected from a group consisting of Al.sub.2 O.sub.3, AlN, BeO, SiC, Si.sub.3 N.sub.4 and ZrO.sub.2.Type: GrantFiled: July 23, 1997Date of Patent: June 6, 2000Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Junji Nakamura, Masaya Takahara
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Patent number: 6054762Abstract: A paste of active metallic brazing material is applied to the entire surface of each side of aluminum nitride or alumina ceramic substrate 1; circuit forming copper plate 3 having a thickness of 0.3 mm is placed in contact with one surface of the substrate and a heat dissipating copper plate 4 having a thickness of 0.25 mm placed in contact with the other surface; the individual members are compressed together and heated at 850.degree. C.Type: GrantFiled: August 25, 1997Date of Patent: April 25, 2000Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Junji Nakamura, Masaya Takahara
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Patent number: 6013357Abstract: A conductor pattern is formed on at least one surface of an AlN- or Si.sub.3 N.sub.4 -based ceramic substrate which is such that the ratio between the principal metal component binding with N to form the ceramic mass and the B in the BN remaining on the surface layer is no more than 50.times.10.sup.-6 as either B/Al or B/Si, wherein B/Al represents the ratio of I.sub.B to I.sub.Al where I.sub.B is the X-ray diffraction intensity of boron present on the surface layer and I.sub.Al is the X-ray diffraction intensity of aluminum, and B/Si represents the ratio of I.sub.B to I.sub.Si where I.sub.B is as defined above and I.sub.Si is the X-ray diffraction intensity of silicon. The thus produced circuit board has both a peel strength of at least 30 kg/mm.sup.2 and a capability of withstanding at least 30 heat cycles and, hence, satisfies the performance requirements of the recent models of power module ceramic circuit boards.Type: GrantFiled: August 25, 1997Date of Patent: January 11, 2000Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Junji Nakamura, Masaya Takahara
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Patent number: 5965193Abstract: Molten aluminum and a ceramic substrate are held in direct contact with each other and thereafter cooled to have the aluminum joined directly to the ceramic substrate. This method is capable of consistent and easy production of aluminum-ceramics composite substrates having satisfactory joint strength, thermal conductivity and heat resistance characteristics. A ceramic member is fed successively into and through molten metal to directly bond the metal on the ceramic to produce a metal-bonded-ceramic (MBC) material at a low cost. An electronic circuit substrate made of an aluminum ceramic composite material wherein an electronic circuit is formed on an aluminum surface of the aluminum-ceramic composite material. The aluminum-ceramic composite material is made by directly solidifying molten aluminum or an aluminum alloy on at least a portion of a ceramic substrate.Type: GrantFiled: July 29, 1997Date of Patent: October 12, 1999Assignee: Dowa Mining Co., Ltd.Inventors: Xiao-Shan Ning, Choju Nagata, Masami Sakuraba, Toshikazu Tanaka, Katsuaki Suganuma, Masami Kimura
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Patent number: 5955686Abstract: A brazing material having 0.25-0.9 wt % of titanium oxide added to a basic formula consisting of 60-94.25 wt % Ag, 5-30 wt % Cu and 0.5-4.5 wt % of an active metal is processed to form a paste, which is applied to an AlN substrate and overlaid with a copper plate and heat treated to form a joint between the AlN substrate and the copper plate. A resist is applied to the copper plate to form a circuit pattern, which is etched to form a metallized circuit, thereby producing a metal-ceramics composite substrate capable of operation on high electrical power. The substrate is improved in various characteristics of a power module device over the composite substrates produced by using the conventional brazing materials.Type: GrantFiled: May 2, 1997Date of Patent: September 21, 1999Assignee: Dowa Mining Co., Ltd.Inventors: Masami Sakuraba, Masami Kimura, Junji Nakamura, Takashi Ono
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Patent number: 5035837Abstract: A copper paste composition for low temperature firing on a ceramic substrate is comprised of inorganic components and organic vehicle components. The inorganic components mainly consist of cooper powder, cuprous oxide powder, cupric oxide powder and glass powder. The mixing ratio off the inorganic components of this composition is 100 parts by weight of copper powder, about 10 to 15 parts by weight of cuprous oxide powder, about 12 to 17 parts by weight of cupric oxide powder, and about 7 to 12 parts by weight of glass powder. The mixing ratio of the inorganic components with the organic vehicle components is about 95 to 70 parts by weight of the organic vehicle components. Also the the average particle size of the copper powder is in a range of about 0.5 to 3 .mu.m and the oxygen content of the copper powder is about 0.05 to 0.15 weight percent.Type: GrantFiled: June 28, 1990Date of Patent: July 30, 1991Assignees: Dia-Ichi Kogyo Seiyaku Co., Ltd., Dowa Mining Co., Ltd.Inventors: Shuji Saeki, Masatoshi Suehiro, Masashi Echigo, Susumu Okada, Masami Sakuraba
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Patent number: 4937016Abstract: A copper conductor composition comprising a copper powder, an inorganic oxide powder, a glass powder and an organic vehicle, said copper powder having an average particle size of 0.5 to 3 .mu.m, a tap density of 3.0 to 5.0 g/cm.sup.3, and an oxygen content of 0.05 to 0.15% by weight. Zinc oxide powder and, optionally, nickel powder are used as the inorganic oxide powder. The composition which contains the copper powder having such an oxygen content as low as 0.05 to 0.15% by weight, can provide copper conductors having excellent conductor properties such as solderability, adhesive strength and matching property to resistances.Type: GrantFiled: February 1, 1989Date of Patent: June 26, 1990Assignees: Dai-Ichi Kogyo Seiyaku Co., Ltd., Dowa Mining Co., Ltd., Matsushita Electric Industrial Co., Ltd.Inventors: Masatoshi Suehiro, Masashi Echigo, Masami Sakuraba, Nobutoshi Kawamura
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Patent number: 4906404Abstract: A copper conductor composition having an improved solderability as well as a good adhesion, which comprises a copper powder, an inorganic binder and a boride or silicide of a metal such as W, Mo, Ti, Ta, Nb or Cr. The solderability is kept on a good level even if the composition is subjected to a firing operation repeatedly.Type: GrantFiled: November 7, 1988Date of Patent: March 6, 1990Assignees: Dai-Ichi Kogyo Seiyaku Co., Ltd., Dowa Mining Co., Ltd., Matsushita Electric Industrial Co.Inventors: Masatoshi Suehiro, Masashi Echigo, Masami Sakuraba, Yutaka Mitsune, Seiichi Nakatani, Tsutomu Nishimura
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Patent number: 4865772Abstract: A copper-containing thick film conductor composition comprising 55 to 95% by weight of an inorganic powder and 45 to 5% by weight of an organic medium, said inorganic powder comprising 100 parts by weight of a copper powder, 0.05 to 3 parts by weight of a zinc oxide powder, 1 to 7 parts by weight of a lead borate glass powder, 0.2 to 5 parts by weight of a borosilicate glass powder and 0 to 10 parts by weight of a copper snboxide powder having an average particle size of not more than 1.0 .mu.m. The composition of the present invention is excellent in solderability and adhesive strength to the substrate.Type: GrantFiled: November 15, 1988Date of Patent: September 12, 1989Inventors: Masatoshi Suehiro, Masashi Echigo, Yutaka Mitsune, Masami Sakuraba, Seiichi Nakatani, Tsutomu Nishimura