Patents by Inventor Masami Sugata

Masami Sugata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10978721
    Abstract: A battery separator includes a polyolefin microporous membrane and a porous layer placed on at least one surface of the polyolefin microporous membrane. The polyolefin microporous membrane has a variation range of an F25 value in a longitudinal direction of 1 MPa or less. The F25 value indicates a value obtained by dividing a load value measured at 25% elongation of a specimen with use of a tensile tester by a cross-sectional area of the specimen. The porous layer contains a fluorine-based resin and an inorganic particle and has an average thickness T(ave) of 1 to 5 ?m.
    Type: Grant
    Filed: November 14, 2016
    Date of Patent: April 13, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10790492
    Abstract: A polyolefin microporous membrane has a variation range of F25 value in a longitudinal direction of 1 MPa or less; a thickness of 3 ?m or more and less than 7 ?m; and a length of 1,000 m or more (wherein the F25 value is a value obtained by measuring a load value applied to a test specimen when the test specimen is stretched by 25% using a tensile tester; and dividing the load value by a value of a cross-sectional area of a test specimen).
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: September 29, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Naoki Mizuno, Masami Sugata
  • Publication number: 20200303705
    Abstract: A polyolefin microporous membrane is suitable to provide thereon a porous layer having little variation in thickness, which has a fluctuation range of F25 value in the length direction of 1 MPa or less, and which has a length of 1,000 m or more (wherein the F25 value refers to a value obtained by: measuring a load value applied to a test specimen when the test specimen is stretched by 25% using a tensile tester; and dividing the load value by the value of the cross-sectional area of the test specimen).
    Type: Application
    Filed: June 2, 2020
    Publication date: September 24, 2020
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10784482
    Abstract: A polyolefin microporous membrane is suitable to provide thereon a porous layer having little variation in thickness, which has a fluctuation range of F25 value in the length direction of 1 MPa or less, and which has a length of 1,000 m or more (wherein the F25 value refers to a value obtained by: measuring a load value applied to a test specimen when the test specimen is stretched by 25% using a tensile tester; and dividing the load value by the value of the cross-sectional area of the test specimen).
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: September 22, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10770707
    Abstract: A battery separator includes a polyolefin microporous membrane having a width of 100 mm or more, and a porous layer laminated on at least one surface of the polyolefin microporous membrane. The polyolefin microporous membrane has a variation range of an F25 value in a width direction of 1 MPa or less, and the F25 value indicates a value obtained by dividing a load value measured at 25% elongation of a specimen with use of a tensile tester by a cross-sectional area of the specimen. The porous layer contains a fluorine-based resin and an inorganic particle.
    Type: Grant
    Filed: November 14, 2016
    Date of Patent: September 8, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Naoki Mizuno, Masami Sugata
  • Publication number: 20200188863
    Abstract: A polyolefin microporous membrane on which a porous layer has little fluctuations in thickness and a separator for batteries can adapt to the increase in capacity of a battery. A polyolefin microporous membrane having a range of fluctuation in a F25 value in the width direction of 1 MPa or less, a thickness of 3 ?m or more and less than 7 ?m and a width of 100 mm or more (wherein the term “F25 value” refers to a value produced by dividing the value of a load applied to a test specimen upon the stretching of the test specimen at a stretching ratio of 25% using a tension tester by the value of a cross-sectional area of the test specimen).
    Type: Application
    Filed: March 1, 2017
    Publication date: June 18, 2020
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10658640
    Abstract: The present invention provides a microporous membrane having an excellent balance of temperature characteristics, shrinkage characteristics, permeability, and strength, and thereby realizes a separator for a non-aqueous electrolyte secondary battery and a non-aqueous electrolyte secondary battery, having excellent performance and excellent safety. A polyolefin microporous membrane having; a temperature difference not less than 7.2° C. between a shutdown shrinkage temperature and a maximum shrinkage temperature in a TD measured by TMA; a shrinkage rate difference less than 25% between a shutdown shrinkage rate and a maximum shrinkage rate in the TD; a pin puncture strength at a membrane thickness of 16 ?m being not less than 400 gf; and a ratio of pin puncture strength to air permeation resistance at a membrane thickness of 16 ?m being from 2.0 to 4.0 (gf/(sec/100 cc)).
    Type: Grant
    Filed: August 7, 2015
    Date of Patent: May 19, 2020
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masami Sugata, Naoki Toyota
  • Patent number: 10486112
    Abstract: A polyolefin microporous membrane is disclosed. The membrane has a width of not less than 100 mm, and a variation range of an F25 value in a width direction is not greater than 1 MPa. The F25 value is a value obtained by dividing a load at 25% elongation of a sample of the laminated polyolefin microporous membrane as measured with a tensile testing machine by a cross-sectional area of the sample.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: November 26, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10343382
    Abstract: A multi-layer polyolefin porous membrane is disclosed. The membrane includes first and second layers, and a plurality of protrusions including polyolefin. The protrusions have a protrusion width (W) satisfying 5 ?m?W?50 ?m and have a protrusion height (H) satisfying 0.5 ?m?H. The protrusions are randomly disposed on a first side of the membrane, and the protrusions are disposed with a density of not less than 3 protrusions/cm2 and not greater than 200 protrusions/cm2. A meltdown temperature of the membrane is not lower than 165° C., an air permeation resistance of the membrane is not greater than 300 sec/100 cc Air, and a thickness of the membrane is not greater than 20 ?m.
    Type: Grant
    Filed: April 28, 2015
    Date of Patent: July 9, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masami Sugata, Koichi Matano, Naoki Mizuno
  • Publication number: 20190190037
    Abstract: A battery separator includes a polyolefin microporous membrane and a porous layer placed on at least one surface of the polyolefin microporous membrane. The polyolefin microporous membrane has a variation range of an F25 value in a longitudinal direction of 1 MPa or less. The F25 value indicates a value obtained by dividing a load value measured at 25% elongation of a specimen with use of a tensile tester by a cross-sectional area of the specimen. The porous layer contains a fluorine-based resin and an inorganic particle and has an average thickness T(ave) of 1 to 5 ?m.
    Type: Application
    Filed: November 14, 2016
    Publication date: June 20, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Naoki Mizuno, Masami Sugata
  • Publication number: 20190140239
    Abstract: A polyolefin microporous membrane has a variation range of F25 value in a longitudinal direction of 1 MPa or less; a thickness of 3 ?m or more and less than 7 ?m; and a length of 1,000 m or more (wherein the F25 value is a value obtained by measuring a load value applied to a test specimen when the test specimen is stretched by 25% using a tensile tester; and dividing the load value by a value of a cross-sectional area of a test specimen).
    Type: Application
    Filed: March 1, 2017
    Publication date: May 9, 2019
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10283749
    Abstract: A laminated polyolefin microporous membrane is disclosed. The laminated polyolefin microporous membrane includes a first polyolefin microporous membrane, and a second polyolefin microporous membrane. A shutdown temperature of the laminated polyolefin microporous membrane is from 128° C. to 135° C., an air permeation resistance increase rate from 30° C. to 105° C. per 20 ?m of thickness of the laminated polyolefin microporous membrane is less than 1.5 sec/100 cc Air/° C., and a variation range in an F25 value of the laminated polyolefin microporous membrane in a longitudinal direction is not greater than 1 MPa. The F25 value represents a value determined by dividing the load at 25% elongation of a sample of the laminated polyolefin microporous membrane as measured with a tensile tester by the cross-sectional area of the sample polyolefin microporous membrane.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: May 7, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Naoki Mizuno, Masami Sugata
  • Publication number: 20180366709
    Abstract: A battery separator includes a polyolefin microporous membrane having a width of 100 mm or more, and a porous layer laminated on at least one surface of the polyolefin microporous membrane. The polyolefin microporous membrane has a variation range of an F25 value in a width direction of 1 MPa or less, and the F25 value indicates a value obtained by dividing a load value measured at 25% elongation of a specimen with use of a tensile tester by a cross-sectional area of the specimen. The porous layer contains a fluorine-based resin and an inorganic particle.
    Type: Application
    Filed: November 14, 2016
    Publication date: December 20, 2018
    Inventors: Naoki Mizuno, Masami Sugata
  • Patent number: 10079378
    Abstract: A polyolefin microporous membrane is disclosed. The membrane includes at least one microporous membrane layer, where the microporous membrane layer has an air permeability between about 100 sec/100 cc and about 220 sec/100 cc, a pin puncture strength of at least 550 gf, and a crystallization half time t1/2 of from 10 to 35 minutes when subjected to isothermal crystallization at 117° C. The air permeability and the pin puncture strength are normalized to a thickness of 16 ?m.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: September 18, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Tomiko Matsumoto, Masami Sugata, Koichi Kono
  • Patent number: 9991052
    Abstract: Provided is a biaxially stretched polypropylene film for capacitors which has high withstand voltage characteristics when used as a dielectric for capacitors and which has highly suitable processability into elements. The biaxially stretched polypropylene film for capacitors has projections on both surfaces and has a thickness (t1, ?m) of 4-20 ?m. When one of the surfaces is expressed by surface A and the other by surface B, all of the following relationships are satisfied. 800?SRzB?1,300 (nm) 0.1?SRzA/SRzB?0.8 PBmin?100 (nm) PBmax?1,500 (nm) 0.4?PB450-750/PB?0.7.
    Type: Grant
    Filed: April 19, 2011
    Date of Patent: June 5, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Takanori Nakatsuka, Masami Sugata, Tetsuya Asano
  • Publication number: 20180065289
    Abstract: A method of producing a microporous plastic film includes kneading a diluent and a polyolefin resin with an extruder; discharging the polyolefin resin kneaded with the diluent from a die lip in a sheet shape; cooling and solidifying the sheet discharged from the die lip on a drum; reheating and drawing the solidified sheet with a plurality of rollers in a sheet conveying direction; cooling the sheet drawn in the sheet conveying direction; gripping both ends of the sheet with clips; introducing the sheet into a tenter; and washing the diluent out to prepare a uniaxially or biaxially oriented microporous plastic film, wherein the sheet is drawn in two or more sections having substantively the same draw ratio between the rollers.
    Type: Application
    Filed: January 22, 2016
    Publication date: March 8, 2018
    Inventors: Takashi Ichinomiya, Masami Sugata, Masato Okuno
  • Publication number: 20180043598
    Abstract: A method of producing a microporous plastic film includes kneading a diluent and a polyolefin resin with an extruder; discharging the polyolefin resin kneaded with the diluent from a die lip in a sheet shape; cooling and solidifying the sheet discharged from the die lip on one or plurality of cooling drums; reheating and drawing the solidified sheet with a plurality of rollers in a sheet conveying direction; cooling the sheet drawn in the sheet conveying direction; gripping both ends of the sheet with clips; introducing the sheet into a tenter; washing the diluent out to prepare a uniaxially or biaxially oriented microporous plastic film; and driving a nip roller with a motor, the nip roller pressing a sheet interposing between the nip roller and at least one of the rollers.
    Type: Application
    Filed: January 22, 2016
    Publication date: February 15, 2018
    Inventors: Takashi Ichinomiya, Masami Sugata
  • Publication number: 20180036933
    Abstract: A method of producing a microporous plastic film including kneading a diluent and a polyolefin resin with an extruder; discharging the polyolefin resin kneaded with the diluent from a die lip in a sheet shape; cooling and solidifying the sheet discharged from the die lip on a drum; reheating and drawing the solidified sheet with a plurality of rollers in a sheet conveying direction; cooling the sheet drawn in the sheet conveying direction; gripping both ends of the sheet with clips; introducing the sheet into a tenter; washing the diluent out to prepare a uniaxially or biaxially oriented microporous plastic film; and pressing the sheet interposing between a nip roller having a surface coated with a rubber and a driving roller driven by a motor upstream from a roller at the most downstream side among the rollers.
    Type: Application
    Filed: January 22, 2016
    Publication date: February 8, 2018
    Inventors: Takashi Ichinomiya, Masami Sugata
  • Publication number: 20180036932
    Abstract: A method produces a microporous plastic film including kneading a diluent and a polyolefin resin with an extruder, discharging the diluent-kneaded polymer from a die in a sheet form, cooling and solidifying the sheet discharged from the die on a drum, then reheating the solidified sheet, drawing the same in a sheet conveying direction with a plurality of rollers, cooling the sheet drawn in the sheet conveying direction, then gripping both ends of the sheet with clips, introducing the sheet into a tenter, and then cleaning the diluent, wherein: at least two rollers among the plurality of rollers are each driven by a motor; the surface of each of at least two rollers (A, B) among the rollers driven by the motor is brought into contact with a surface of the sheet on the opposite side from the surface that has come into contact with the drum; and the rotation speed of the rollers (A, B) is controlled such that the sheet can be drawn substantially between these two rollers.
    Type: Application
    Filed: January 22, 2016
    Publication date: February 8, 2018
    Inventors: Takashi ICHINOMIYA, Masami SUGATA
  • Publication number: 20180036930
    Abstract: A method of producing a microporous film includes kneading a diluent and a polyolefin resin with an extruder; discharging the polyolefin resin kneaded with the diluent from a die lip in a sheet shape; cooling and solidifying the sheet discharged from the die lip on a drum; reheating and drawing the solidified sheet with a plurality of rollers in a sheet conveying direction; cooling the sheet drawn in the sheet conveying direction; gripping both ends of the sheet with clips; introducing the sheet into a tenter; washing the diluent out to prepare a uniaxially or biaxially oriented microporous plastic film, wherein drawing is performed by a draw ratio greatest among drawing in the sheet conveying direction, and a ratio of travelling speed of the clip of the tenter at a most upstream side in the sheet conveying direction to a peripheral speed of the roller (B) is ?3% to +3%.
    Type: Application
    Filed: January 22, 2016
    Publication date: February 8, 2018
    Inventors: Takashi Ichinomiya, Masami Sugata