Patents by Inventor Masami Sugaya

Masami Sugaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8727937
    Abstract: A toroidal continuously variable transmission includes: an input disk; an output disk; a plurality of power rollers; a plurality of trunnions; an oil pump; a pressing hydraulic mechanism that moves and brings the input disk and output disk closer to each other; a shifting hydraulic mechanism that moves the trunnions forward and rearward; and a hydraulic control device that controls the pressing hydraulic mechanism and the shifting hydraulic mechanism by oil pressure. The hydraulic control device has an oil pressure regulation unit that sets an oil pressure in a shifting hydraulic line that is a hydraulic source of the shifting hydraulic mechanism to an oil pressure at which shifting control can be performed by the shifting hydraulic mechanism till the transmission of power between the input disk and output disk is interrupted when the operation of the oil pump is stopped.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: May 20, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Motoki Tabuchi, Masami Sugaya
  • Publication number: 20110105273
    Abstract: A continuously variable transmission includes a transmission ratio changing unit that can change a transmission ratio as a rotation speed ratio of an input disc and an output disc by tiltably rotating a power roller, a nip-press unit that can apply nip-pressure that nips the power roller between the input disc and the output disc by a pressure of a working medium supplied from a hydraulic pressure controlling unit that controls the pressure of the working medium to a nip-pressure generation hydraulic chamber via a coupling oil passage, and a pressure release unit which is disposed to the coupling oil passage and can release the pressure of the working medium of the nip-pressure generation hydraulic chamber via the release unit in response to an operation state, wherein since the release unit is positioned upward in a vertical direction of the nip-pressure generation hydraulic chamber in a state that the pressure release unit is mounted on a vehicle, the pressure release unit can appropriately prevent an unint
    Type: Application
    Filed: December 15, 2008
    Publication date: May 5, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Motoki Tabuchi, Masami Sugaya
  • Patent number: 7740556
    Abstract: A hydraulic control apparatus includes two oil flow control valves (30, 32) each provided with a supply control portion (36, 38, 52, 54) for controlling an oil supply from a pressurized oil source, and a discharge control portion (40, 42, 56, 58) for controlling connection with a discharge passage. One of those oil flow control valves supplies/discharges oil to/from one of hydraulic chambers (22, 24) that are oppositely formed in a hydraulic servo mechanism. An operation direction of the hydraulic servo mechanism is performed by operating one of the oil flow control valves. The other operation direction of the hydraulic servo mechanism is performed by operating the other oil flow control valve.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: June 22, 2010
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Iwase, Masami Sugaya, Hiroyuki Nishizawa, Kisaburo Hayakawa, Masataka Osawa
  • Publication number: 20100035720
    Abstract: A toroidal continuously variable transmission includes: an input disk; an output disk; a plurality of power rollers; a plurality of trunnions; an oil pump; a pressing hydraulic mechanism that moves and brings the input disk and output disk closer to each other; a shifting hydraulic mechanism that moves the trunnions forward and rearward; and a hydraulic control device that controls the pressing hydraulic mechanism and the shifting hydraulic mechanism by oil pressure. The hydraulic control device has an oil pressure regulation unit that sets an oil pressure in a shifting hydraulic line that is a hydraulic source of the shifting hydraulic mechanism to an oil pressure at which shifting control can be performed by the shifting hydraulic mechanism till the transmission of power between the input disk and output disk is interrupted when the operation of the oil pump is stopped.
    Type: Application
    Filed: August 7, 2009
    Publication date: February 11, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Motoki Tabuchi, Masami Sugaya
  • Patent number: 7503869
    Abstract: A controller determines a target gear ratio from an accelerator opening and a vehicle speed. The controller determines the stroke of a trunnion on the basis of the difference between present inclination and a target inclination, thereby to control stroke by a hydraulic control valve. The stroke is corrected according to input/output disc pushing force.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: March 17, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroyuki Nishizawa, Kisaburo Hayakawa, Shuzo Sanda, Masanobu Kimura, Masataka Osawa, Yuji Iwase, Naoto Tanaka, Naoki Moriguchi, Masami Sugaya
  • Publication number: 20060174757
    Abstract: A hydraulic control apparatus includes two oil flow control valves (30, 32) each provided with a supply control portion (36, 38, 52, 54) for controlling an oil supply from a pressurized oil source, and a discharge control portion (40, 42, 56, 58) for controlling connection with a discharge passage. One of those oil flow control valves supplies/discharges oil to/from one of hydraulic chambers (22, 24) that are oppositely formed in a hydraulic servo mechanism. An operation direction of the hydraulic servo mechanism is performed by operating one of the oil flow control valves. The other operation direction of the hydraulic servo mechansim is performed by operating the other oil flow control valve.
    Type: Application
    Filed: July 16, 2004
    Publication date: August 10, 2006
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuji Iwase, Masami Sugaya, Hiroyuki Nishizawa, Kisaburo Hayakawa, Masataka Osawa
  • Publication number: 20050124454
    Abstract: A controller determines a target gear ratio from an accelerator opening and a vehicle speed. The controller determines the stroke of a trunnion on the basis of the difference between present inclination and a target inclination, thereby to control stroke by a hydraulic control valve. The stroke is corrected according to input/output disc pushing force.
    Type: Application
    Filed: November 12, 2004
    Publication date: June 9, 2005
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Nishizawa, Kisaburo Hayakawa, Shuzo Sanda, Masanobu Kimura, Masataka Osawa, Yuji Iwase, Naoto Tanaka, Naoki Moriguchi, Masami Sugaya
  • Patent number: 6672981
    Abstract: A shift control apparatus for controlling a continuously variable transmission device including a continuously variable transmission mechanism having rotary elements and operable to transmit a rotary motion of a drive power source of an automotive vehicle to a drive wheel of the automotive vehicle, such that a speed ratio of said mechanism is continuously variable, the shift control apparatus includes a power-transmission-state determining device for determining whether the mechanism is placed in a non-power-transmitting state, a speed-ratio determining device for determining whether the mechanism is placed in a lowest-speed position, a rotation-stop detecting device for determining whether the rotary elements are at rest, and a compulsory-speed-ratio-change implementing device for effecting a compulsory shift-down action of the mechanism toward the lowest-speed position when the mechanism is placed in the non-power-transmitting state while the mechanism is not placed in the lowest-speed position and while th
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: January 6, 2004
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Daisuke Inoue, Masami Sugaya, Hideki Yasue, Kunio Morisawa, Katsumi Kono, Tadashi Tamura, Ryoji Habuchi, Hiroji Taniguchi, Kenji Matsuo
  • Patent number: 6565465
    Abstract: The continuously variable belt transmission is provided with a fixed sheave and a movable sheave provided on a secondary shaft, a first hydraulic chamber that presses the movable sheave in an axial direction, a second hydraulic chamber that gives the movable sheave a pressing force acting in a direction opposite the pressing force given by the first hydraulic chamber, an oil passage connected to the second hydraulic chamber, and an oil receiver disposed along a path from the oil passage to the second hydraulic chamber. The oil receiver is attached to the secondary shaft, a bearing and a bulkhead are disposed on both sides of the oil receiver, an oil passage is provided in the secondary shaft, and a grooved portion provided in the oil receiver connects the second hydraulic chamber and the oil passage.
    Type: Grant
    Filed: May 17, 2001
    Date of Patent: May 20, 2003
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masabumi Nishigaya, Shinya Kuwabara, Masami Sugaya, Shinji Kasuga, Shoichi Sayo, Hiroshi Morioka
  • Publication number: 20020072441
    Abstract: A shift control apparatus for controlling a continuously variable transmission device including a continuously variable transmission mechanism having rotary elements and operable to transmit a rotary motion of a drive power source of an automotive vehicle to a drive wheel of the automotive vehicle, such that a speed ratio of said mechanism is continuously variable, the shift control apparatus includes a power-transmission-state determining device for determining whether the mechanism is placed in a non-power-transmitting state, a speed-ratio determining device for determining whether the mechanism is placed in a lowest-speed position, a rotation-stop detecting device for determining whether the rotary elements are at rest, and a compulsory-speed-ratio-change implementing device for effecting a compulsory shift-down action of the mechanism toward the lowest-speed position when the mechanism is placed in the non-power-transmitting state while the mechanism is not placed in the lowest-speed position and while th
    Type: Application
    Filed: November 19, 2001
    Publication date: June 13, 2002
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daisuke Inoue, Masami Sugaya, Hideki Yasue, Kunio Morisawa, Katsumi Kono, Tadashi Tamura, Ryoji Habuchi, Hiroji Taniguchi, Kenji Matsuo
  • Publication number: 20010044350
    Abstract: The continuously variable belt transmission is provided with a fixed sheave and a movable sheave provided on a secondary shaft, a first hydraulic chamber that presses the movable sheave in an axial direction, a second hydraulic chamber that gives the movable sheave a pressing force acting in a direction opposite the pressing force given by the first hydraulic chamber, an oil passage connected to the second hydraulic chamber, and an oil receiver disposed along a path from the oil passage to the second hydraulic chamber. The oil receiver is attached to the secondary shaft, a bearing and a bulkhead are disposed on both sides of the oil receiver, an oil passage is provided in the secondary shaft, and a grooved portion provided in the oil receiver connects the second hydraulic chamber and the oil passage.
    Type: Application
    Filed: May 17, 2001
    Publication date: November 22, 2001
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masabumi Nishigaya, Shinya Kuwabara, Masami Sugaya, Shinji Kasuga, Syoichi Sayo, Hiroshi Morioka
  • Patent number: 5211083
    Abstract: A hydraulic control apparatus for controlling a vehicle power transmitting system including a belt-and-pulley type continuously variable transmission and a torque converter provided with a lock-up clutch. The transmission includes a pair of hydraulic actuators one of which receives a belt tensioning pressure for controlling a tension of a transmission belt.
    Type: Grant
    Filed: December 18, 1991
    Date of Patent: May 18, 1993
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Hattori, Yoshinobu Soga, Masami Sugaya, Nobuyuki Kato
  • Patent number: 5207617
    Abstract: A hydraulic control apparatus for a power transmitting system including a continuously variable transmission, a reversing device, and an auxiliary transmission, which apparatus includes: a solenoid valve for generating a pilot pressure for selectively placing the auxiliary transmission in high- and low-gear positions; high-gear and low-gear control valves normally operable based on the pilot pressure, to control high- and low-gear coupling devices of the auxiliary transmission to establish the high- and low-gear positions. The low-gear control valve is operated to engage the low-gear coupling device, when the low-gear control valve receives a pressure to be applied to the reversing device for forward run of the vehicle. The high-gear control valve may be operated to release the high-gear coupling device, when a thrust based on a pressure applied to the low-gear coupling device exceeds a predetermined value.
    Type: Grant
    Filed: May 14, 1992
    Date of Patent: May 4, 1993
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Nobuyuki Kato, Yuji Hattori, Masami Sugaya
  • Patent number: 5203233
    Abstract: A hydraulic control apparatus for controlling a belt-and-pulley type continuously variable transmission of a motor vehicle having an engine, which transmission includes a pair of hydraulic actuators one of which receives a belt tensioning pressure for controlling a tension of a transmission belt. The hydraulic control apparatus includes an engine-output detecting valve for generating an engine output pressure indicative of a currently required output of the engine, a solenoid-operated valve for regulating a modified engine output pressure based on the engine output pressure generated by the engine-output detecting valve, and a pressure regulating valve for regulating the belt tensioning pressure based on at least the modified output pressure. The modified engine output pressure is obtained so that the belt tensioning pressure is controlled to an optimum level.
    Type: Grant
    Filed: December 11, 1991
    Date of Patent: April 20, 1993
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Hattori, Yoshinobu Soga, Masami Sugaya, Nobuyuki Kato
  • Patent number: 5188007
    Abstract: A hydraulic control apparatus for controlling a continuously variable transmission of a motor vehicle, which transmission includes a first and a second shaft, a pair of variable-diameter pulleys provided on the first and second shafts, respectively, a transmission belt connecting the pulleys, and a pair of hydraulic actuators one of which receives a belt tensioning pressure for controlling a tension of the belt. The hydraulic control apparatus includes a reversal detecting device for determining whether a rotating direction of the pulleys has been reversed or not, and a pressure increasing device for temporarily increasing the belt tensioning pressure when the reversal detecting device detects reversal of the rotating direction of the pulleys.
    Type: Grant
    Filed: December 11, 1991
    Date of Patent: February 23, 1993
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Hattori, Yoshinobu Soga, Masami Sugaya, Nobuyuki Kato
  • Patent number: 5119698
    Abstract: A hydraulic control apparatus for controlling a continuously variable transmission for a motor vehicle, including a shift control valve device having a valve spool adapted to receive a first thrust corresponding to the currently required engine output and a second thrust corresponding to the input shaft speed of the transmission such that the spool is biased by the first and second thrusts in a shift-down and a shift-up direction for shifting down and shifting up the transmission, respectively, so that the speed ratio of the transmission is changed according to a distance of movement of the spool from a neutral position thereof in one of the shift-down and shift-up directions.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: June 9, 1992
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masami Sugaya, Yoshinobu Soga
  • Patent number: 5094129
    Abstract: A hydraulic control control apparatus for controlling a speed ratio of a vehicle continuously variable transmission, which includes a device for producing a first pressure varying with the input shaft speed of the transmission, a device for producing a second pressure varying with the currently required output of the vehicle engine, a device for producing a third pressure varying with the vehicle speed, such that a rate of increase in the third pressure is limited after the vehicle speed pressure reaches a predetermined upper limit which varies with the second pressure, and a shift control valve device including a valve spool operated to control the hydraulic actuator for changing the speed ratio so as to shift-down the transmission, in relation to an increase in the second pressure and an increase in the vehicle speed pressure, and changing the speed ratio so as to shift-up the transmission, in relation to an increase in the first speed pressure.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: March 10, 1992
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masami Sugaya, Yoshinobu Soga
  • Patent number: 5088355
    Abstract: A power transmitting system for a motor vehicle, including a continuously variable transmission, a reversing device disposed downstream of the transmission, and a hydraulic control apparatus for controlling the transmission.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: February 18, 1992
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masami Sugaya, Yoshinobu Soga, Takahiro Okada
  • Patent number: 5063816
    Abstract: A hydraulic control apparatus for controlling the speed ratio of a vehicle continously variable transmission having a clutch device disposed in series with the transmission in a power transmitting line, to disconnect the power transmitting line when a shift lever is placed in a neutral position.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: November 12, 1991
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshinobu Soga, Masami Sugaya
  • Patent number: 5052980
    Abstract: A hydraulic control apparatus for a power transmitting system for an automotive vehicle having a continuously variable transmission which has a first and a second shaft, a pair of variable-diameter pulleys provided on the first and second shafts, a belt connecting the pulleys, and a pair of hydraulic actuators for changing diameters of the pulleys, wherein a tension of the belt is controlled by regulating an actuating pressure in a driven side actuator of the hydraulic actuators which is provided on a driven one of the two shafts. The apparatus includes a pressure regulating valve which has a valve spool for regulating the actuating pressure in the driven side actuator, and a pressure-reducing chamber for receiving a pressure-reducing pilot pressure for biasing the spool for reducing the actuating pressure.
    Type: Grant
    Filed: February 7, 1990
    Date of Patent: October 1, 1991
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Itoh, Masami Sugaya, Yoshinobu Soga, Kunio Morisawa, Ryoji Habuchi, Katsumi Kouno, Yuji Hattori, Takashi Hayashi