Patents by Inventor Masanari Matsuura

Masanari Matsuura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9897380
    Abstract: A carrier transport system transports a plurality of carriers by a transport conveyor into a heating furnace, advances a comb-shaped carrier stopper having a plurality of protrusions toward the carriers, moves the carriers by the transport conveyor in a transport direction to engage cutout grooves, provided respectively for the carriers, with the protrusions of the carrier stopper to thereby position the carriers at a time. The carrier transport system advances the carrier stopper toward the carriers to insert distal ends of the protrusions of the carrier stopper into insertion holes, and then determines, on the basis of a moved distance X of the carrier stopper, whether the carriers are properly positioned.
    Type: Grant
    Filed: September 4, 2013
    Date of Patent: February 20, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, HIRATA CORPORATION
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota
  • Patent number: 9103594
    Abstract: A carrier transport system transports a plurality of carriers by a transport conveyor into a heating furnace, advances a comb-shaped carrier stopper having a plurality of protrusions toward the carriers, moves the carriers by the transport conveyor in a transport direction to engage cutout grooves, provided respectively for the carriers, with the protrusions of the carrier stopper to thereby position the carriers at a time. The carrier transport system advances the carrier stopper toward the carriers to insert distal ends of the protrusions of the carrier stopper into insertion holes, and then determines, on the basis of a moved distance X of the carrier stopper, whether the carriers are properly positioned.
    Type: Grant
    Filed: September 8, 2009
    Date of Patent: August 11, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, HIRATA CORPORATION
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota
  • Patent number: 9033705
    Abstract: A hydrogen vacuum furnace (100) is provided with a process chamber (1) wherein a subject (10) to be heated is stored; a heating chamber (2) wherein a heater lamp (25) is stored; and a crystal board (3) for separating the subject (10) and the heater lamp (25) one from the other. In the hydrogen vacuum furnace (100), the subject (10) is heated by a radiant ray applied from the heater lamp (25). The process chamber (1) and the heating chamber (2) are provided with gas feed ports (11, 21) and exhaust ports (12, 22), respectively, for feeding and exhausting a gas. When the subject (10) is being heated, atmospheric pressure in each chamber is adjusted so that the heating chamber (2) is under positive pressure to the process chamber (1) by feeding or exhausting the gas.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: May 19, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, HIRATA CORPORATION
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota, Masaya Tsuruta
  • Publication number: 20140011149
    Abstract: A carrier transport system transports a plurality of carriers by a transport conveyor into a heating furnace, advances a comb-shaped carrier stopper having a plurality of protrusions toward the carriers, moves the carriers by the transport conveyor in a transport direction to engage cutout grooves, provided respectively for the carriers, with the protrusions of the carrier stopper to thereby position the carriers at a time. The carrier transport system advances the carrier stopper toward the carriers to insert distal ends of the protrusions of the carrier stopper into insertion holes, and then determines, on the basis of a moved distance X of the carrier stopper, whether the carriers are properly positioned.
    Type: Application
    Filed: September 4, 2013
    Publication date: January 9, 2014
    Applicants: HIRATA CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masanari MATSUURA, Sotaro OI, Tomoyuki KUBOTA
  • Patent number: 8297429
    Abstract: A conveyance section positioning method has carrier pallets on which workpieces are fixed, a conveyer, a heating furnace for heating the workpieces, and a positioning mechanism for positioning the carrier pallets, and the method stops the carrier pallets at predetermined positions. The heating furnace has halogen heaters for heating the workpieces. The carrier pallets each have projections and output grooves. Comb tooth-shaped stopper projections engaging with the projections are formed on a carrier stopper. When the carrier stopper is moved forward, the stopper projections and the projections are engaged with each other. In this one operation, the carrier pallets are positioned at places corresponding to the halogen heaters, and then the workpieces are heated.
    Type: Grant
    Filed: November 5, 2008
    Date of Patent: October 30, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation
    Inventors: Masanari Matsuura, Sotaro Ol, Tomoyuki Kubota, Masaya Tsuruta
  • Patent number: 8271124
    Abstract: An object is heated to a preheating temperature in an atmosphere of a reducing gas under the atmospheric pressure while adjusting the setting of the emissivity of a non-contact temperature measuring part and regulating the temperature of the object according to the measured value measured by a contact temperature measuring part. The pressure of the atmosphere is reduced. The object is further heated to a heating temperature under a lowered pressure while regulating the temperature of the object according to the measured value measured by the non-contact temperature measuring part whose setting of the emissivity is adjusted during the heating process to the preheating temperature. The pressure of the atmosphere is increased back to the atmospheric pressure while maintaining the heating temperature of the object. The temperature of the object is decreased under the atmospheric pressure.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: September 18, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation
    Inventors: Sotaro Ol, Masanari Matsuura, Tomoyuki Kubota, Masaya Tsuruta
  • Patent number: 8177050
    Abstract: In a cooling method of a carrying section including a conveyor for carrying an inverter component, a heating furnace covering a part of the carrying conveyor and heating the inverter component, and a mechanism for cooling the carrying conveyor and cooling the carrying conveyor by means of the cooling mechanism, the conveyor for carrying the inverter component is provided with a roller for carrying the inverter component by touching it, a roller cooling member surrounding the outer periphery of the carrying roller and having an opening for projecting a part of the outer periphery of the carrying roller is provided as the cooling mechanism, and the carrying roller heated by the heat of the heating furnace is cooled by the roller cooling member.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: May 15, 2012
    Assignee: Hirata Corporation
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota
  • Publication number: 20110165531
    Abstract: A carrier transport system transports a plurality of carriers by a transport conveyor into a heating furnace, advances a comb-shaped carrier stopper having a plurality of protrusions toward the carriers, moves the carriers by the transport conveyor in a transport direction to engage cutout grooves, provided respectively for the carriers, with the protrusions of the carrier stopper to thereby position the carriers at a time. The carrier transport system advances the carrier stopper toward the carriers to insert distal ends of the protrusions of the carrier stopper into insertion holes, and then determines, on the basis of a moved distance X of the carrier stopper, whether the carriers are properly positioned.
    Type: Application
    Filed: September 8, 2009
    Publication date: July 7, 2011
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, HIRATA CORPORATION
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota
  • Publication number: 20100206688
    Abstract: In a cooling method of a carrying section including a conveyor for carrying an inverter component, a heating furnace covering a part of the carrying conveyor and heating the inverter component, and a mechanism for cooling the carrying conveyor and cooling the carrying conveyor by means of the cooling mechanism, the conveyor for carrying the inverter component is provided with a roller for carrying the inverter component by touching it, a roller cooling member surrounding the outer periphery of the carrying roller and having an opening for projecting a part of the outer periphery of the carrying roller is provided as the cooling mechanism, and the carrying roller heated by the heat of the heating furnace is cooled by the roller cooling member.
    Type: Application
    Filed: October 24, 2008
    Publication date: August 19, 2010
    Applicant: Hirata Corporation
    Inventors: Masanari Matsuura, Sotaro Ol, Tomoyuki Kubota
  • Publication number: 20100121479
    Abstract: An object is heated to a preheating temperature in an atmosphere of a reducing gas under the atmospheric pressure while adjusting the setting of the emissivity of a non-contact temperature measuring part and regulating the temperature of the object according to the measured value measured by a contact temperature measuring part. The pressure of the atmosphere is reduced. The object is further heated to a heating temperature under a lowered pressure while regulating the temperature of the object according to the measured value measured by the non-contact temperature measuring part whose setting of the emissivity is adjusted during the heating process to the preheating temperature. The pressure of the atmosphere is increased back to the atmospheric pressure while maintaining the heating temperature of the object. The temperature of the object is decreased under the atmospheric pressure.
    Type: Application
    Filed: December 8, 2008
    Publication date: May 13, 2010
    Applicants: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation
    Inventors: Sotaro Ol, Masanari Matsuura, Tomoyuki Kubota, Masaya Tsuruta
  • Publication number: 20100089720
    Abstract: A conveyance section positioning method has carrier pallets (40) on which workpieces are fixed, a conveyer (20), a heating furnace (13) for heating the workpieces, and a positioning mechanism for positioning the carrier pallets (40), and the method stops the carrier pallets (40) at predetermined positions. The heating furnace (13) has halogen heaters (30) for heating the workpieces. The carrier pallets (40) each have projections (41) and output grooves (42). Comb tooth-shaped stopper projections (35a) engaging with the projections (41) are formed on a carrier stopper (35). When the carrier stopper (35) is moved forward, the stopper projections (35a) and the projections (41) are engaged with each other. In this one operation, the carrier pallets (40) are positioned at places corresponding to the halogen heaters (30), and then the workpieces are heated.
    Type: Application
    Filed: November 5, 2008
    Publication date: April 15, 2010
    Applicants: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation
    Inventors: Masanari Matsuura, Sotaro Ol, Tomoyuki Kubota, Masaya Tsuruta
  • Patent number: 7649159
    Abstract: The present invention provides technology that uniformly heats and melts a plurality of solder material arranged in a plurality of locations on a board, and uniformly solders a plurality of parts to the board that are arranged in a plurality of locations on the board. A soldering apparatus includes an induction coil having a length in the longitudinal direction that is longer than the length of the board. An inner space having a size sufficient to arrange the board therein is maintained inside the induction coil. The board supporting the parts and the solder material will be positioned in the approximate center of the inner space of the induction coil. An alternating current will flow through the induction coil in this state. An alternating magnetic field will be generated in the inner space of the induction coil. Magnetic fluxes will substantially uniformly pass through the inner space of the induction coil along the longitudinal direction of the induction coil.
    Type: Grant
    Filed: July 14, 2006
    Date of Patent: January 19, 2010
    Assignees: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation, Nihon Den-Netsu Keiki Co., Ltd.
    Inventors: Masanari Matsuura, Masahiro Koizumi, Masaya Tsuruta, Tomoyuki Kubota, Yoshiyuki Nakamura
  • Publication number: 20090325116
    Abstract: A hydrogen vacuum furnace (100) is provided with a process chamber (1) wherein a subject (10) to be heated is stored; a heating chamber (2) wherein a heater lamp (25) is stored; and a crystal board (3) for separating the subject (10) and the heater lamp (25) one from the other. In the hydrogen vacuum furnace (100), the subject (10) is heated by a radiant ray applied from the heater lamp (25). The process chamber (1) and the heating chamber (2) are provided with gas feed ports (11, 21) and exhaust ports (12, 22), respectively, for feeding and exhausting a gas. When the subject (10) is being heated, atmospheric pressure in each chamber is adjusted so that the heating chamber (2) is under positive pressure to the process chamber (1) by feeding or exhausting the gas.
    Type: Application
    Filed: August 6, 2008
    Publication date: December 31, 2009
    Applicants: Toyota Jidosha Kabushiki Kaisha, Hirata Corporation
    Inventors: Masanari Matsuura, Sotaro Oi, Tomoyuki Kubota, Masaya Tsuruta
  • Publication number: 20070023486
    Abstract: The present invention provides technology that uniformly heats and melts a plurality of solder material arranged in a plurality of locations on a board, and uniformly solders a plurality of parts to the board that are arranged in a plurality of locations on the board. A soldering apparatus includes an induction coil having a length in the longitudinal direction that is longer than the length of the board. An inner space having a size sufficient to arrange the board therein is maintained inside the induction coil. The board supporting the parts and the solder material will be positioned in the approximate center of the inner space of the induction coil. An alternating current will flow through the induction coil in this state. An alternating magnetic field will be generated in the inner space of the induction coil. Magnetic fluxes will substantially uniformly pass through the inner space of the induction coil along the longitudinal direction of the induction coil.
    Type: Application
    Filed: July 14, 2006
    Publication date: February 1, 2007
    Inventors: Masanari Matsuura, Masahiro Koizumi, Masaya Tsuruta, Tomoyuki Kubota, Yoshiyuki Nakamura