Patents by Inventor Masanobu Futsuhara

Masanobu Futsuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11293102
    Abstract: A method of treating the surface of a metal base which is conducted prior to cationic electrodeposition coating and is used for improving throwing power in the cationic electrodeposition coating; a metallic material treated by the surface treatment method; and a method of coating this metallic material.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: April 5, 2022
    Assignee: CHEMETALL GMBH
    Inventors: Toshio Inbe, Hiroshi Kameda, Masanobu Futsuhara, Kazuto Akiyama
  • Patent number: 10072338
    Abstract: The present invention provides a surface conditioning composition having a surface conditioning function that is even more superior as compared with conventional surface conditioning compositions. A surface conditioning composition is provided for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes nearly spherical zinc phosphate particles having an average particle diameter from 0.05 ?m to 3 ?m, and in which the zinc phosphate particles are produced by mixing at least one kind of zinc compound particles selected from the group consisting of zinc oxide, zinc hydroxide, and basic zinc carbonate with phosphoric acid and/or condensed phosphoric acid to allow for their reaction in an acidic aqueous solution having a pH lower than 7, and dispersing and stabilizing by a dispersion means.
    Type: Grant
    Filed: March 7, 2012
    Date of Patent: September 11, 2018
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Patent number: 9394621
    Abstract: A metal surface treatment method for a metal base material in order to improve the uniformity of a cathodic electrodeposition coating film, the method including: a surface treatment step for forming a chemical conversion film on a metal base material by contacting the metal base material with a metal surface treatment composition including zirconium and/or titanium ions and an adhesive imparting agent characterized in being at least one selected from the group consisting of (A) silicon-containing compound, (B) adhesive imparting metal ion, and (C) adhesive imparting resin; and a heating/drying step to heat and dry the metal base material, on which the chemical conversion film is formed, at 60° C. to 190° C. for at least 30 seconds.
    Type: Grant
    Filed: August 25, 2014
    Date of Patent: July 19, 2016
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Kazuhiro Makino, Hiroshi Kameda, Masanobu Futsuhara
  • Patent number: 9096935
    Abstract: A surface conditioning composition for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes at least one kind of zinc compound particles selected from the group consisting of zinc oxide particles, zinc hydroxide particles, and basic zinc carbonate particles; phosphoric acid and/or condensed phosphoric acid; and an amine compound having a specific structure and in which the zinc compound particles are dispersed and stabilized by the phosphoric acid and/or condensed phosphoric acid, and the amine compound.
    Type: Grant
    Filed: March 7, 2012
    Date of Patent: August 4, 2015
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Publication number: 20150140280
    Abstract: A metal surface treatment method for a metal base material in order to improve the uniformity of a cathodic electrodeposition coating film, the method including: a surface treatment step for forming a chemical conversion film on a metal base material by contacting the metal base material with a metal surface treatment composition including zirconium and/or titanium ions and an adhesive imparting agent characterized in being at least one selected from the group consisting of (A) silicon-containing compound, (B) adhesive imparting metal ion, and (C) adhesive imparting resin; and a heating/drying step to heat and dry the metal base material, on which the chemical conversion film is formed, at 60° C. to 190° C. for at least 30 seconds.
    Type: Application
    Filed: August 25, 2014
    Publication date: May 21, 2015
    Inventors: Toshio Inbe, Kazuhiro Makino, Hiroshi Kameda, Masanobu Futsuhara
  • Patent number: 8916006
    Abstract: A metal surface treatment method for a metal base material in order to improve the uniformity of a cathodic electrodeposition coating film, the method including: a surface treatment step for forming a chemical conversion film on a metal base material by contacting the metal base material with a metal surface treatment composition including zirconium and/or titanium ions and an adhesive imparting agent characterized in being at least one selected from the group consisting of (A) silicon-containing compound, (B) adhesive imparting metal ion, and (C) adhesive imparting resin; and a heating/drying step to heat and dry the metal base material, on which the chemical conversion film is formed, at 60° C. to 190° C. for at least 30 seconds.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: December 23, 2014
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Toshio Inbe, Kazuhiro Makino, Hiroshi Kameda, Masanobu Futsuhara
  • Publication number: 20120160129
    Abstract: The present invention provides a surface conditioning composition having a surface conditioning function that is even more superior as compared with conventional surface conditioning compositions. A surface conditioning composition is provided for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes nearly spherical zinc phosphate particles having an average particle diameter from 0.05 ?m to 3 ?m, and in which the zinc phosphate particles are produced by mixing at least one kind of zinc compound particles selected from the group consisting of zinc oxide, zinc hydroxide, and basic zinc carbonate with phosphoric acid and/or condensed phosphoric acid to allow for their reaction in an acidic aqueous solution having a pH lower than 7, and dispersing and stabilizing by a dispersion means.
    Type: Application
    Filed: March 7, 2012
    Publication date: June 28, 2012
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Publication number: 20120160372
    Abstract: A surface conditioning composition for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes at least one kind of zinc compound particles selected from the group consisting of zinc oxide particles, zinc hydroxide particles, and basic zinc carbonate particles; phosphoric acid and/or condensed phosphoric acid; and an amine compound having a specific structure and in which the zinc compound particles are dispersed and stabilized by the phosphoric acid and/or condensed phosphoric acid, and the amine compound.
    Type: Application
    Filed: March 7, 2012
    Publication date: June 28, 2012
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Patent number: 8075708
    Abstract: It is an object of the present invention to provide a pretreatment method for coating, which does not limit a coating method, places a less burden on the environment and can apply good chemical conversion treatment to all metals such as iron, zinc, aluminum and so on. A pretreatment method for coating comprising treating a substance to be treated by a chemical conversion coating agent to form a chemical conversion coat, wherein the chemical conversion coating agent comprises: at least one kind selected from the group consisting of zirconium, titanium and hafnium; fluorine; and at least one kind selected from the group consisting of amino group-containing silane coupling agents, hydrolysates thereof and polymers thereof.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: December 13, 2011
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masahiko Matsukawa, Kazuhiro Makino, Toshiaki Shimakura, Masanobu Futsuhara, Jiping Yang
  • Publication number: 20100176000
    Abstract: A method of treating the surface of a metal base which is conducted prior to cationic electrodeposition coating and is used for improving throwing power in the cationic electrodeposition coating; a metallic material treated by the surface treatment method; and a method of coating this metallic material.
    Type: Application
    Filed: September 7, 2007
    Publication date: July 15, 2010
    Inventors: Toshio Inbe, Hiroshi Kameda, Masanobu Futsuhara, Kazuto Akiyama
  • Publication number: 20100170594
    Abstract: A metal surface treatment method for a metal base material in order to improve the uniformity of a cathodic electrodeposition coating film, the method including: a surface treatment step for forming a chemical conversion film on a metal base material by contacting the metal base material with a metal surface treatment composition including zirconium and/or titanium ions and an adhesive imparting agent characterized in being at least one selected from the group consisting of (A) silicon-containing compound, (B) adhesive imparting metal ion, and (C) adhesive imparting resin; and a heating/drying step to heat and dry the metal base material, on which the chemical conversion film is formed, at 60° C. to 190° C. for at least 30 seconds.
    Type: Application
    Filed: September 7, 2007
    Publication date: July 8, 2010
    Inventors: Toshio Inbe, Kazuhiro Makino, Hiroshi Kameda, Masanobu Futsuhara
  • Publication number: 20100031851
    Abstract: The present invention provides a surface conditioning composition having a surface conditioning function that is even more superior as compared with conventional surface conditioning compositions. A surface conditioning composition is provided for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes nearly spherical zinc phosphate particles having an average particle diameter from 0.05 ?m to 3 ?m, and in which the zinc phosphate particles are produced by mixing at least one kind of zinc compound particles selected from the group consisting of zinc oxide, zinc hydroxide, and basic zinc carbonate with phosphoric acid and/or condensed phosphoric acid to allow for their reaction in an acidic aqueous solution having a pH lower than 7, and dispersing and stabilizing by a dispersion means.
    Type: Application
    Filed: April 7, 2007
    Publication date: February 11, 2010
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Publication number: 20100029814
    Abstract: A surface conditioning composition for use in surface conditioning of a metal prior to being subjected to a phosphate-based chemical conversion treatment, in which the surface conditioning composition has a pH of 3 to 12, and includes at least one kind of zinc compound particles selected from the group consisting of zinc oxide particles, zinc hydroxide particles, and basic zinc carbonate particles; phosphoric acid and/or condensed phosphoric acid; and an amine compound having a specific structure and in which the zinc compound particles are dispersed and stabilized by the phosphoric acid and/or condensed phosphoric acid, and the amine compound.
    Type: Application
    Filed: April 9, 2007
    Publication date: February 4, 2010
    Inventors: Toshio Inbe, Yusuke Wada, Masanobu Futsuhara
  • Publication number: 20090266714
    Abstract: The present invention is to provide a method for forming a multi-layer coating film, which can combine a pre-treating step conducted for a metal substrate, before electrodeposition coating, and an electrodeposition coating step. The method comprises: a step of dipping a material to be coated in an aqueous coating composition comprising (A) a rare earth metal compound, (B) a base resin having a cationic group, and (C) a curing agent, wherein a content of the rare earth metal compound (A) in the aqueous coating composition is limited to specific range; a pre-treating step of applying a voltage of less than 50 V in the aqueous coating composition, wherein the material to be coated is used as a cathode; and an electrodeposition coating of applying a voltage of 50 to 450 V in the aqueous coating composition, wherein the material to be coated is used as a cathode.
    Type: Application
    Filed: April 7, 2006
    Publication date: October 29, 2009
    Inventors: Toshio Kaneko, Satoshi Okamoto, Masanobu Futsuhara, Makoto Doi, Eisaku Okada, Takehiro Nito
  • Publication number: 20090208716
    Abstract: The present invention relates to a composite chemical conversion coating film containing a crystalline continuous coating film that is formed on a metal substrate. The present invention also relates to a process for forming a multiple layered coating film including (A) the first step of immersing an untreated metal substrate in an aqueous solution containing nitrate of a rare earth metal and forming a crystalline continuous coating film containing a rare earth metal compound with a deposition amount of 1 mg/m2 at lower limit and 110 mg/m2 at upper limit by cathode electrolysis and (B) the second step of coating an electrodeposition coating composition containing an organic acid or inorganic acid salt of a rare earth metal by cathode electrodeposition.
    Type: Application
    Filed: March 5, 2007
    Publication date: August 20, 2009
    Inventors: Toshio Kaneko, Satoshi Okamoto, Masanobu Futsuhara, Makoto Doi, Eisaku Okada
  • Publication number: 20090078340
    Abstract: A chemical treatment method in which an object to be treated is treated with a chemical treating agent to form a chemical conversion coating, in which the object to be treated has at least one aluminum-plated steel sheet and at least one member selected from the group consisting of cold-rolled steel sheets, zinc-plated steel sheets, and aluminum sheets and the chemical treating agent is one which has zirconium, fluorine, and an aminated silane coupling agent and in which the zirconium content is 100-700 ppm in terms of metal amount and the fluorine/zirconium ratio is 3.5-7.0 by mole. A sufficient coating amount can be ensured on the surface of a zinc deposit, cold-rolled steel sheet, zinc-plated steel sheet, aluminum-plated steel sheet, or the like and a chemical conversion coating having sufficient base-hiding properties and sufficient adhesion can be formed.
    Type: Application
    Filed: April 27, 2006
    Publication date: March 26, 2009
    Inventors: Katsutoshi Ando, Yasuhito Murai, Kazuhiro Makino, Shinya Nishida, Masanobu Futsuhara, Toshiaki Shimakura
  • Publication number: 20090065099
    Abstract: It is an object of the invention to provide a chemical conversion treating agent containing no chromium and exhibiting high corrosion resistance and excellent stability. A chemical conversion treating agent comprising: zirconium; fluorine; (A) at least one compound selected from the group consisting of amino group-containing silane coupling agents, their hydrolyzed products, and their polymers; and (B) an amino group-containing water-borne phenol compound; wherein the content of zirconium in the chemical conversion treating agent is 25 to 2000 ppm on the metal equivalent basis, and the mole ratio of the contents of fluorine and zirconium satisfies the following relation: 3?F/Zr?6.
    Type: Application
    Filed: March 6, 2006
    Publication date: March 12, 2009
    Applicants: Nippon Paint Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Makino, Shinya Nishida, Masanobu Futsuhara, Toshiaki Shimakura, Hiroshi Hosono
  • Publication number: 20060134327
    Abstract: It is an object of the present invention to provide a pretreatment method for coating the surface of metal for vehicle chassis, in which a phosphorus element is not essential, the formation of sludge is extremely small, waste water treatment is facilitated, and a chemical conversion coat having adequate adhesion and adequate corrosion resistance can be formed. A pretreatment method for coating a surface of metal for vehicle chassis comprising treating the surface of metal for vehicle chassis with a chemical conversion treating solution to form a chemical conversion coat, wherein said chemical conversion treating solution comprises zirconium in an amount of 50 to 500 ppm on the metal element equivalent basis, and at least one silane compound selected from the group consisting of ?-aminopropyltriethoxysilane, hydrolysates of ?-aminopropyltriethoxysilane, ?-aminopropyltrimethoxysilane and hydrolysates of ?-aminopropyltrimethoxysilane; and has a pH of 2 to 6.
    Type: Application
    Filed: December 7, 2005
    Publication date: June 22, 2006
    Applicants: Nippon Paint Co., Ltd., Hino Motors, Ltd.
    Inventors: Kazuhiro Makino, Aki Hashimoto, Masanobu Futsuhara, Toshiaki Shimakura, Takehiko Kobayashi, Eikou Murakami
  • Publication number: 20040163736
    Abstract: It is an object of the present invention to provide a pretreatment method for coating, which does not limit a coating method, places a less burden on the environment and can apply good chemical conversion treatment to all metals such as iron, zinc, aluminum and so on.
    Type: Application
    Filed: December 23, 2003
    Publication date: August 26, 2004
    Applicant: Nippon Paint Co., Ltd.
    Inventors: Masahiko Matsukawa, Kazuhiro Makino, Toshiaki Shimakura, Masanobu Futsuhara, Jiping Yang
  • Publication number: 20020174915
    Abstract: The objective of the present invention is to impart coating film adhesion, corrosion resistance and rust prevention to magnesium alloys.
    Type: Application
    Filed: March 27, 2002
    Publication date: November 28, 2002
    Applicant: NIPPON PAINT CO., LTD.
    Inventors: Masanobu Futsuhara, Satoshi Miyamoto, Katsuyoshi Yamasoe, Kiyotada Yasuhara