Patents by Inventor Masanobu Shimao
Masanobu Shimao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10181377Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from among rare earth elements, including Y and Sc) is immersed in an electrodeposition liquid obtained by dispersing a powder containing an R2 oxyfluoride and/or an R3 hydride (R2 and R3 represent one or more elements selected from among rare earth elements, including Y and Sc) in a solvent; an electrodeposition process is used to coat the powder onto the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to a heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: GrantFiled: August 30, 2013Date of Patent: January 15, 2019Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Patent number: 10179955Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from among rare earth elements, including Y and Sc) is immersed in an electrodeposition liquid comprising a slurry obtained by dispersing a powder containing an R2 fluoride (R2 represents one or more elements selected from among rare earth elements, including Y and Sc) in water; an electrodeposition process is used to coat the powder onto the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to a heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: GrantFiled: August 30, 2013Date of Patent: January 15, 2019Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Patent number: 10138564Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from rare earth elements including Y and Sc) is immersed in an electrodeposition liquid obtained by dispersing a powder containing an R2 oxide (R2 represents one or more elements selected from rare earth elements including Y and Sc) in a solvent; an electrodeposition process is used to coat the powder to the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: GrantFiled: August 30, 2013Date of Patent: November 27, 2018Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Publication number: 20150211138Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from rare earth elements including Y and Sc) is immersed in an electrodeposition liquid obtained by dispersing a powder containing an R2 oxide (R2 represents one or more elements selected from rare earth elements including Y and Sc) in a solvent; an electrodeposition process is used to coat the powder to the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: ApplicationFiled: August 30, 2013Publication date: July 30, 2015Applicant: Shin-Etsu Chemical Co., Ltd.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Publication number: 20150211139Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from among rare earth elements, including Y and Sc) is immersed in an electrodeposition liquid comprising a slurry obtained by dispersing a powder containing an R2 fluoride (R2 represents one or more elements selected from among rare earth elements, including Y and Sc) in water; an electrodeposition process is used to coat the powder onto the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to a heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: ApplicationFiled: August 30, 2013Publication date: July 30, 2015Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Publication number: 20150206653Abstract: A production method for a rare earth permanent magnet, wherein: a sintered magnet body comprising an R1—Fe—B composition (R1 represents one or more elements selected from among rare earth elements, including Y and Sc) is immersed in an electrodeposition liquid obtained by dispersing a powder containing an R2 oxyfluoride and/or an R3 hydride (R2 and R3 represent one or more elements selected from among rare earth elements, including Y and Sc) in a solvent; an electrodeposition process is used to coat the powder onto the surface of the sintered magnet body; and, in the state in which the powder is present on the surface of the magnet body, the magnet body and the powder are subjected to a heat treatment in a vacuum or an inert gas at a temperature equal to or less than the sintering temperature of the magnet.Type: ApplicationFiled: August 30, 2013Publication date: July 23, 2015Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yoshifumi Nagasaki, Masanobu Shimao
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Publication number: 20090224613Abstract: Provided are a magnetic circuit capable of being manufactured inexpensively due to omission of formation of a corrosion-resistant metallic surface film as well as a voice coil motor or an actuator by utilizing the same. The magnetic circuit comprises yoke members prepared from a plate material of 0.1 mm to 5 mm thickness of a martensite-type, ferrite-type or precipitation-hardening stainless steel material or a Cr-based heat-resistant steel material containing 0.0001-1% (% by mass, the same hereinbelow) of C, 0.0001-5% of Si, 0.001-2% of Mn, 0.0001-0.1% of P, 0.0001-0.2% of S, 0.0001-5% of Al, 0.0001-0.1% of O, 0.0001-0.1% of N, 0.0001-1% of Ni and 10.5-30% of Cr together with at least one alloying element selected from Ti, Co, Cu, Zr, Nb, V, Mo, W, Ta and B as the additive elements in a total amount of 0.0001-5%, the balance being Fe.Type: ApplicationFiled: April 26, 2005Publication date: September 10, 2009Inventors: Masanobu Shimao, Takehisa Minowa, Takayuki Hasegawa
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Patent number: 7520941Abstract: A functionally graded rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein the concentration of R2/(R1+R2) contained in grain boundaries surrounding primary phase grains of (R1,R2)2T14A tetragonal system within the sintered magnet body is on the average higher than the concentration of R2/(R1+R2) contained in the primary phase grains, R2 is distributed such that its concentration increases on the average from the center toward the surface of the magnet body, the oxyfluoride of (R1,R2) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m, and the magnet body includes a surface layer having a higher coercive force than in the interior. The invention provides permanent magnets having improved heat resistance.Type: GrantFiled: January 27, 2006Date of Patent: April 21, 2009Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Patent number: 7488395Abstract: A functionally graded rare earth permanent magnet having a reduced eddy current loss in the form of a sintered magnet body having a composition RaEbTcAdFeOfMg is obtained by causing E and fluorine atoms to be absorbed in a R—Fe—B sintered magnet body from its surface. F is distributed such that its concentration increases on the average from the center toward the surface of the magnet body, the concentration of E/(R+E) contained in grain boundaries surrounding primary phase grains of (R,E)2T14A tetragonal system is on the average higher than the concentration of E/(R+E) contained in the primary phase grains, the oxyfluoride of (R,E) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m, particles of the oxyfluoride having an equivalent circle diameter of at least 1 ?m are distributed in the grain boundary region at a population of at least 2,000 particles/mm2, the oxyfluoride is present in an area fraction of at least 1%.Type: GrantFiled: January 27, 2006Date of Patent: February 10, 2009Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Patent number: 7488394Abstract: A rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, and grain boundaries having a concentration of R2/(R1+R2) which is on the average higher than the concentration of R2/(R1+R2) contained in primary phase grains of (R1,R2)2T14A tetragonal system form a three-dimensional network structure which is continuous from the magnet body surface to a depth of at least 10 ?m. The invention provides R—Fe—B sintered magnets which exhibit a high coercive force.Type: GrantFiled: January 27, 2006Date of Patent: February 10, 2009Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Patent number: 7488393Abstract: A rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, the concentration of R2/(R1+R2) contained in grain boundaries surrounding primary phase grains of (R1,R2)2T14A tetragonal system within the sintered magnet body is on the average higher than the concentration of R2/(R1+R2) contained in the primary phase grains, and the oxyfluoride of (R1,R2) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m. The invention provides R—Fe—B sintered magnets which exhibit high magnet performance despite minimal amounts of Tb and Dy used.Type: GrantFiled: January 27, 2006Date of Patent: February 10, 2009Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Publication number: 20060213583Abstract: A rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, the concentration of R2/(R1+R2) contained in grain boundaries surrounding primary phase grains of (R1,R2)2T14A tetragonal system within the sintered magnet body is on the average higher than the concentration of R2/(R1+R2) contained in the primary phase grains, and the oxyfluoride of (R1,R2) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m. The invention provides R—Fe—B sintered magnets which exhibit high magnet performance despite minimal amounts of Tb and Dy used.Type: ApplicationFiled: January 27, 2006Publication date: September 28, 2006Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Publication number: 20060213582Abstract: A functionally graded rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein the concentration of R2/(R1+R2) contained in grain boundaries surrounding primary phase grains of (R1,R2)2T14A tetragonal system within the sintered magnet body is on the average higher than the concentration of R2/(R1+R2) contained in the primary phase grains, R2 is distributed such that its concentration increases on the average from the center toward the surface of the magnet body, the oxyfluoride of (R1,R2) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m, and the magnet body includes a surface layer having a higher coercive force than in the interior. The invention provides permanent magnets having improved heat resistance.Type: ApplicationFiled: January 27, 2006Publication date: September 28, 2006Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Publication number: 20060213585Abstract: A functionally graded rare earth permanent magnet having a reduced eddy current loss in the form of a sintered magnet body having a composition RaEbTcAdFeOfMg is obtained by causing E and fluorine atoms to be absorbed in a R—Fe—B sintered magnet body from its surface. F is distributed such that its concentration increases on the average from the center toward the surface of the magnet body, the concentration of E/(R+E) contained in grain boundaries surrounding primary phase grains of (R,E)2T14A tetragonal system is on the average higher than the concentration of E/(R+E) contained in the primary phase grains, the oxyfluoride of (R,E) is present at grain boundaries in a grain boundary region that extends from the magnet body surface to a depth of at least 20 ?m, particles of the oxyfluoride having an equivalent circle diameter of at least 1 ?m are distributed in the grain boundary region at a population of at least 2,000 particles/mm2, the oxyfluoride is present in an area fraction of at least 1%.Type: ApplicationFiled: January 27, 2006Publication date: September 28, 2006Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Publication number: 20060213584Abstract: A rare earth permanent magnet is in the form of a sintered magnet body having a composition R1aR2bTcAdFeOfMg wherein F and R2 are distributed such that their concentration increases on the average from the center toward the surface of the magnet body, and grain boundaries having a concentration of R2/(R1+R2) which is on the average higher than the concentration of R2/(R1+R2) contained in primary phase grains of (R1,R2)2T14A tetragonal system form a three-dimensional network structure which is continuous from the magnet body surface to a depth of at least 10 ?m. The invention provides R—Fe—B sintered magnets which exhibit a high coercive force.Type: ApplicationFiled: January 27, 2006Publication date: September 28, 2006Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hajime Nakamura, Koichi Hirota, Masanobu Shimao, Takehisa Minowa
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Patent number: 6942741Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.Type: GrantFiled: August 7, 2002Date of Patent: September 13, 2005Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa
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Patent number: 6746545Abstract: An R—Fe—B permanent magnet wherein R is Nd or a combination of Nd with a rare earth element is prepared by casting an R—Fe—B alloy, crushing the alloy in an oxygen-free atmosphere of argon, nitrogen or vacuum, effecting comminution, compaction, sintering, aging, and cutting and/or polishing the magnet to give a finished surface. The magnet is then heat treated in an argon, nitrogen or low-pressure vacuum atmosphere having a limited oxygen partial pressure, obtaining a highly oil resistant sintered permanent magnet having corrosion resistance and hydrogen barrier property even in a high pressure hot environment of refrigerant and/or lubricant as encountered in compressors.Type: GrantFiled: May 30, 2001Date of Patent: June 8, 2004Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Kazuo Tamura, Masanobu Shimao, Ryuji Hamada, Takehisa Minowa
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Patent number: 6623541Abstract: A sintered rare earth magnet consisting essentially of 20-30% by weight of R (wherein R is Sm or a mixture of Sm and another rare earth element), 10-45% by weight of Fe, 1-10% by weight of Cu, 0.5-5% by weight of Zr, and the balance of Co has on its surface a composite layer containing Sm2O3 and/or CoFe2O4 in Co or Co and Fe. The magnet is resistant to hydrogen embrittlement.Type: GrantFiled: July 30, 2001Date of Patent: September 23, 2003Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Kazuaki Sakaki, Masanobu Shimao, Hajime Nakamura, Takehisa Minowa
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Patent number: 6547889Abstract: The invention discloses an iron-based alloy sheet as a material for preparing a magnetic yoke member to build up a magnetic circuit in a hard-disk voice-coil motor as well as a magnetic yoke member made from such a sheet material. With an object to improve the magnetic circuit in respect of compactness and flatness, the iron-based alloy forming the sheet material contains inherent side elements including C, Si, Mn, P, S, Al, O and N each in a specified amount and is characterized by specified values of saturated magnetic flux density, maximum magnetic permeability and coercive force. The iron-based alloy may further contain up to 10% by weight of cobalt and/or one or a combination of adjuvant elements selected from Ti, Zr, Nb, Mo, Cr, V, Ni, W, Ta and B.Type: GrantFiled: September 5, 2001Date of Patent: April 15, 2003Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Masanobu Shimao, Takehisa Minowa, Masaaki Nishino
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Publication number: 20030034091Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.Type: ApplicationFiled: August 7, 2002Publication date: February 20, 2003Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa