Patents by Inventor Masanori Harata
Masanori Harata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11967715Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, and having a composition represented by NaxSi136, wherein 1.98<x<2.54.Type: GrantFiled: March 24, 2021Date of Patent: April 23, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi Otaki, Jun Yoshida, Kazuhiro Suzuki, Masanori Harata
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Publication number: 20240030422Abstract: The main object of the disclosure is to provide electrode active material Si particles that can inhibit fluctuation in constraining pressure of a battery during charge-discharge. The electrode active material Si particles have clathrate-type Si and diamond-type Si in the same particles. The electrode active material Si particles preferably comprise diamond-type Si at an area % of 0.05 to 11.00 with respect to the entire electrode active material Si particles. Preferably, the clathrate-type Si at least partially has a clathrate type II structure. The electrode active material Si particles preferably have a porous structure.Type: ApplicationFiled: July 14, 2023Publication date: January 25, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naohiro MASHIMO, Mitsutoshi OTAKI, Jun YOSHIDA, Masanori HARATA, Yasuhiro YAMAGUCHI, Kota URABE, Tatsuya EGUCHI
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Publication number: 20240030421Abstract: Negative electrode active material particles of the present disclosure are Si particles with pores inside primary particles and having a clathrate type crystalline phase, and satisfying the following relationship: 0.061?V/W. Here, V is a volume of pores having a pore diameter of 10 nm or less and W is a half width of a peak at 2?=31.72°±0.50° in an X-ray diffraction test using CuK?.Type: ApplicationFiled: July 18, 2023Publication date: January 25, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naohiro MASHIMO, Mitsutoshi OTAKI, Jun YOSHIDA, Masanori HARATA, Yasuhiro YAMAGUCHI, Kota URABE, Tatsuya EGUCHI
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Publication number: 20240021805Abstract: The present disclosure provides primarily a negative electrode active material with reduced volume change during charge-discharge. The negative electrode active material of the disclosure consists of clathrate-type Si particles comprising one or more metals selected from the group consisting of Mo, Fe, Zn, Mg, Pd, Zr, Ag, Co, Cr, Nb and V. A negative electrode active material layer according to the disclosure comprises the negative electrode active material of the disclosure, and a lithium-ion battery of the disclosure comprises the negative electrode active material layer of the disclosure.Type: ApplicationFiled: July 12, 2023Publication date: January 18, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi OTAKI, Jun YOSHIDA, Shinji NAKANISHI, Hisatsugu YAMASAKI, Natsuki KIKUCHI, Yasuhiro YAMAGUCHI, Tatsuya EGUCHI, Masanori HARATA, Kota URABE
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Publication number: 20240014388Abstract: A negative electrode body of the present disclosure is a negative electrode body for a lithium ion battery having a negative electrode current collector layer and a negative electrode active material layer, wherein the negative electrode active material layer contains Si particles having a clathrate type structure as a negative electrode active material, wherein the negative electrode active material layer contains 0.850 mass % to 5.000 mass % of Al with respect to a mass of the negative electrode active material layer, and wherein the Si particles contain 0.040 mass % to 0.250 mass % of Al with respect to a mass of the Si particles.Type: ApplicationFiled: July 7, 2023Publication date: January 11, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi Otaki, Jun Yoshida, Shinji Nakanishi, Yasuhiro Yamaguchi, Tatsuya Eguchi, Masanori Harata, Kota Urabe, Tomohiro Niimi, Kayoko Yukawa
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Publication number: 20240014389Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, including a void inside a primary particle, and a void amount of the void with a fine pore diameter of 100 nm or less is 0.05 cc/g or more and 0.15 cc/g or less.Type: ApplicationFiled: September 21, 2023Publication date: January 11, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi OTAKI, Jun YOSHIDA, Kazuhiro SUZUKI, Masanori HARATA
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Patent number: 11799076Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, including a void inside a primary particle, and a void amount of the void with a fine pore diameter of 100 nm or less is 0.05 cc/g or more and 0.15 cc/g or less.Type: GrantFiled: March 24, 2021Date of Patent: October 24, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi Otaki, Jun Yoshida, Kazuhiro Suzuki, Masanori Harata
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Patent number: 11721805Abstract: Provided is a negative electrode active material that contains silicon clathrate II and that is suitable for a negative electrode of a lithium ion secondary battery. The negative electrode active material includes a silicon material in which silicon clathrate II represented by composition formula NaxSi136 (0?x?10) is contained and a volume of a pore having a diameter of not greater than 100 nm is not less than 0.025 cm3/g.Type: GrantFiled: August 25, 2020Date of Patent: August 8, 2023Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masanori Harata, Tatsuya Eguchi, Masakazu Murase, Jun Yoshida, Kazuhiro Suzuki, Daichi Kosaka, Shinji Nakanishi
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Publication number: 20230090390Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, including a void inside a primary particle, and a void amount A of the void with a fine pore diameter of 100 nm or less is more than 0.15 cc/g and 0.40 cc/g or less.Type: ApplicationFiled: September 7, 2022Publication date: March 23, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi Otaki, Jun Yoshida, Masanori Harata, Yasuhiro Yamaguchi, Kota Urabe, Tatsuya Eguchi
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Publication number: 20230086351Abstract: A method for manufacturing a negative electrode active material includes: an alloying step of causing an Na source and an Si source to react to produce an Na—Si alloy containing Na and Si; and a silicon clathrate production step of heating the Na—Si alloy and reducing an amount of Na in the Na—Si alloy to produce a type-II silicon clathrate. Porous Si with a BET specific surface area of 20 m2/g or more is used as the Si source.Type: ApplicationFiled: September 15, 2022Publication date: March 23, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masanori Harata, Kazuhiro Niimura, Kota Urabe, Yasuhiro Yamaguchi, Tatsuya Eguchi, Mitsutoshi Otaki, Jun Yoshida
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Patent number: 11600817Abstract: Provided is a novel production method for producing silicon clathrate II. In the production method for producing silicon clathrate II, in a reaction system in which a Na—Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na—Si alloy is heated and Na evaporated from the Na—Si alloy is thus caused to react with the Na getter agent to reduce an amount of Na in the Na—Si alloy.Type: GrantFiled: August 25, 2020Date of Patent: March 7, 2023Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masanori Harata, Jun Yoshida, Kazuhiro Suzuki, Daichi Kosaka, Shinji Nakanishi
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Publication number: 20220149360Abstract: A main object of the present disclosure is to provide an active material wherein the volume variation of an electrode layer during charge/discharge may be suppressed. The present disclosure achieves the object by providing an active material used for an all solid state battery, the active material comprising at least Si, and in infrared spectrum, when a maximum peak intensity in 900 cm?1 or more and 950 cm?1 or less is regarded as I1, and a maximum peak intensity in 1000 cm?1 or more and 1100 cm?1 or less is regarded as I2, the I1 and the I2 satisfy 0.55?I2/I1?1.0, and 0.01?I1.Type: ApplicationFiled: November 8, 2021Publication date: May 12, 2022Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi Otaki, Jun Yoshida, Tetsuya Waseda, Masanori Harata, Tatsuya Eguchi
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Publication number: 20210391576Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, and having a composition represented by NaxSi136, wherein 1.98<x<2.54.Type: ApplicationFiled: March 24, 2021Publication date: December 16, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi OTAKI, Jun YOSHIDA, Kazuhiro SUZUKI, Masanori HARATA
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Publication number: 20210305556Abstract: A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, including a void inside a primary particle, and a void amount of the void with a fine pore diameter of 100 nm or less is 0.05 cc/g or more and 0.15 cc/g or less.Type: ApplicationFiled: March 24, 2021Publication date: September 30, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mitsutoshi OTAKI, Jun YOSHIDA, Kazuhiro SUZUKI, Masanori HARATA
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Publication number: 20210066713Abstract: Provided is a negative electrode active material that contains silicon clathrate II and that is suitable for a negative electrode of a lithium ion secondary battery. The negative electrode active material includes a silicon material in which silicon clathrate II represented by composition formula NaxSi136 (0?x?10) is contained and a volume of a pore having a diameter of not greater than 100 nm is not less than 0.025 cm3/g.Type: ApplicationFiled: August 25, 2020Publication date: March 4, 2021Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masanori HARATA, Tatsuya EGUCHI, Masakazu MURASE, Jun YOSHIDA, Kazuhiro SUZUKI, Daichi KOSAKA, Shinji NAKANISHI
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Publication number: 20210066714Abstract: Provided is a novel production method for producing silicon clathrate II. In the production method for producing silicon clathrate II, in a reaction system in which a Na—Si alloy containing Na and Si and an Na getter agent coexist so as not to be in contact with each other, the Na—Si alloy is heated and Na evaporated from the Na—Si alloy is thus caused to react with the Na getter agent to reduce an amount of Na in the Na—Si alloy.Type: ApplicationFiled: August 25, 2020Publication date: March 4, 2021Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKI, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masanori HARATA, Jun YOSHIDA, Kazuhiro SUZUKI, Daichi KOSAKA, Shinji NAKANISHI
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Patent number: 10800660Abstract: A method for producing a silicon material, the method including: a step of heating CaSi2 powder in a range of 400 to 1000° C.; a step of reacting acid with the CaSi2 powder having been subjected to the step of heating CaSi2 powder in a range of 400 to 1000° C., to obtain a layered silicon compound; and a step of heating the layered silicon compound at not less than 300° C.Type: GrantFiled: October 27, 2016Date of Patent: October 13, 2020Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Masanori Harata, Takashi Mohri, Nobuhiro Goda, Yasuhiro Yamaguchi
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Patent number: 10553864Abstract: An active material expressed by a general formula; LiaNibCocMndDeOf (where 0.2?“a”?1, “b”+“c”+“d”+“e”=1, 0?“e”<1, “D” is at least one element selected from the group consisting of Li, Fe, Cr, Cu, Zn, Ca, Mg, Zr, S, Si, Na, K and Al, and 1.7?“f”?2.1) includes a high manganese portion, which is made of a metallic oxide including Ni, Co and Mn at least and of which the composition ratio between Ni, Co and Mn is expressed by Ni:Co:Mn=b2:c2:d2 (note that “b2”+“c2”+“d2”=1, 0<“b2”<1, 0<“c2”<“c”, and “d”<“d2”<1), in a superficial layer thereof.Type: GrantFiled: January 16, 2018Date of Patent: February 4, 2020Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Tsukasa Sugie, Dai Matsushiro, Masanori Harata, Takefumi Fukumoto
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Patent number: 10312513Abstract: A lithium composite metallic oxide expressed by: LiaNibCocMndDeOf (where 0.2?“a”?1.5, “b”+“c”+“d”+“e”=1, 0<“e”<1, “D” is at least one of the following elements: Fe, Cr, Cu, Zn, Ca, Mg, Zr, S, Si, Na, K, Al, Ti, P, Ga, Ge, V, Mo, Nb, W, La, Hf and Rf, and 1.7?“f”?2.1), and including: a high manganese portion, which is made of a metallic oxide including Ni, Co and Mn at least and of which the composition ratio between Ni, Co and Mn is expressed by Ni:Co:Mn=g:h:i (note that “g”+“h”+“i”=1, 0<“g”<1, 0<“h”<“c”, and “d”<“i”<1), in a superficial layer thereof; and a metallic oxidation portion in an outermost superficial layer of the high manganese portion.Type: GrantFiled: April 7, 2015Date of Patent: June 4, 2019Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Tsukasa Sugie, Dai Matsushiro, Masanori Harata
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Patent number: 10308515Abstract: Provided is a method for producing a CaSi2-containing composition, the method including: a molten metal step of adding Ca and/or M (M is at least one element selected from elements of groups 3 to 9) to a CaSi2-containing composition containing crystalline silicon to prepare a molten metal containing Ca, M and Si that satisfy the following condition: when a molar ratio of Ca, M and Si is x:y:z (x+y+z=100), x, y and z satisfy 23<x?100/3, 0<y<10 and 64<z?200/3, respectively; and a cooling step of cooling the molten metal to obtain a CaSi2-containing composition containing a reduced amount of crystalline silicon.Type: GrantFiled: May 20, 2016Date of Patent: June 4, 2019Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Masanori Harata, Nobuhiro Goda, Takashi Mohri, Hiroki Oshima