Patents by Inventor Masanori Maekawa

Masanori Maekawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240136517
    Abstract: A non-aqueous electrolyte secondary battery that is one aspect of the present disclosure is provided with a positive electrode, a negative electrode, and a non-aqueous electrolyte, the positive electrode having a positive electrode current collector and a positive electrode mixture layer that contains a positive electrode active material and that is formed on the surface of the positive electrode current collector, the positive electrode active material including a lithium-containing composite oxide represented by a prescribed general formula, the lithium-containing composite oxide having secondary particles formed by aggregation of primary particles, Ca being present on the surfaces and in the interiors of the secondary particles, and the proportion of Ca present on the surfaces of the secondary particles being 12-58% relative to the total amount of Ca present on the surfaces and in the interiors of the secondary particles.
    Type: Application
    Filed: February 22, 2022
    Publication date: April 25, 2024
    Applicant: Panasonic Energy Co., Ltd.
    Inventors: Takayuki Ishikawa, Kaoru Nagata, Masanori Maekawa
  • Publication number: 20230317941
    Abstract: A positive electrode active material for nonaqueous electrolyte secondary batteries according to one embodiment of the present disclosure contains a lithium transition metal composite oxide which is represented by general formula LiaNibCocAldXeOf (wherein 0.9?a?1.2; 0.88?b?0.96; 0?c?0.12; 0?d?0.12; 0?e?0.1; 1.9?f?2.1; (b+c+d)=1; and X represents at least one element that is selected from among Mn, Mg, Ca, Sr, Ba, Ti, Zr, V, Nb, Ta, Mo, W and B); and the lithium transition metal composite oxide has a pore volume of pores having a pore diameter of 0.3 ?m or less of from 6×10?4 mL/g to 50×10?4 mL/g, while having a particle fracture strength of 120 MPa or more at the volume average particle diameter.
    Type: Application
    Filed: August 26, 2021
    Publication date: October 5, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Masanori Maekawa, Takayuki Ishikawa, Kaoru Nagata
  • Publication number: 20230282817
    Abstract: This cathode active material for a secondary battery using a non-aqueous electrolyte includes nickel-rich lithium transition-metal oxide, exhibits a hard X-ray photoelectron spectroscopy (HAXPES) peak of 1,560 to 1,565 eV in binding energy from an Al-rich layer, using a photon energy of 6 KeV, and with respect to the mean particle diameter r of the lithium transition-metal oxide particle, the Al concentration is approximately constant within 0.35 r of the center.
    Type: Application
    Filed: April 11, 2023
    Publication date: September 7, 2023
    Applicants: PANASONIC HOLDINGS CORPORATION, SANYO Electric Co., Ltd.
    Inventors: Miki Mizawa, Kaoru Nagata, Masanori Maekawa, Masahiro Kinoshita
  • Patent number: 11658295
    Abstract: This cathode active material for a secondary battery using a non-aqueous electrolyte includes nickel-rich lithium transition-metal oxide, exhibits a hard X-ray photoelectron spectroscopy (HAXPES) peak of 1,560 to 1,565 eV in binding energy from an Al-rich layer, using a photon energy of 6 KeV, and with respect to the mean particle diameter r of the lithium transition-metal oxide particle, the Al concentration is approximately constant within 0.35r of the center.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: May 23, 2023
    Assignees: PANASONIC HOLDINGS CORPORATION, SANYO Electric Co., Ltd.
    Inventors: Miki Mizawa, Kaoru Nagata, Masanori Maekawa, Masahiro Kinoshita
  • Publication number: 20230065283
    Abstract: A positive electrode active material for a non-aqueous electrolyte secondary battery according to an aspect of the present disclosure contains a lithium metal composite oxide having secondary particles formed by the aggregation of primary particles, wherein W is present on the surface and inside of the secondary particles of the lithium metal composite oxide. The amount of W present on the surface of the secondary particles of the lithium metal composite oxide represented by general formula Li?NiaCobAlcMdWeO? (in the formula, 0.9???1.2, 0.8?a?0.96, 0<b?0.10, 0<c?0.10, 0?d?0.1, 0.0003?e/(a+b+c+d+e)?0.002, 1.9???2.1, a+b+c+d=1, and M is at least one element selected from among Mn, Fe, Ti, Si, Nb, Zr, Mo, and Zn) is 25-45% of the total amount of W present on the surface and inside of the secondary particles of the lithium metal composite oxide.
    Type: Application
    Filed: January 22, 2021
    Publication date: March 2, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Takayuki Ishikawa, Kaoru Nagata, Masanori Maekawa
  • Publication number: 20220216470
    Abstract: In a non-aqueous electrolyte secondary battery that is one example of the embodiment, a positive electrode mix layer comprises a positive electrode active material comprising a lithium transition metal composite oxide represented by general formula: LiaNibCo(1-b-c)AlcOd (0.9<a?1.2, 0.88?b?0.96, 0.04?c?0.12, 1.9?d?2.1) and lithium carbonate in an amount of 0.1 to 1.0% by mass relative to the mass of the positive electrode active material. The lithium transition metal composite oxide has the form of secondary particles formed by the aggregation of primary particles, wherein tungsten is present, on the surface of each of the primary particles, in an amount of 0.05 to 0.20 mol % relative to the total molar amount of non-Li-metal elements contained in the positive electrode active material.
    Type: Application
    Filed: April 15, 2020
    Publication date: July 7, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Masanori Maekawa, Takayuki Ishikawa, Kaoru Nagata
  • Publication number: 20200020941
    Abstract: This cathode active material for a secondary battery using a non-aqueous electrolyte includes nickel-rich lithium transition-metal oxide, exhibits a hard X-ray photoelectron spectroscopy (HAXPES) peak of 1,560 to 1,565 eV in binding energy from an Al-rich layer, using a photon energy of 6 KeV, and with respect to the mean particle diameter r of the lithium transition-metal oxide particle, the Al concentration is approximately constant within 0.35 r of the center.
    Type: Application
    Filed: September 20, 2019
    Publication date: January 16, 2020
    Applicants: Panasonic Corporation, SANYO Electric Co., Ltd.
    Inventors: Miki Mizawa, Kaoru Nagata, Masanori Maekawa, Masahiro Kinoshita
  • Patent number: 9640798
    Abstract: A nonaqueous electrolyte secondary battery according to one aspect of the present invention contains a dispersant in a positive electrode mixture layer. The content of a positive electrode active material in the positive electrode mixture layer is 97% by mass or more, and the content ratio of a conductive agent to a binder in the positive electrode mixture layer is 1.00-1.67. The binder is composed of a polyvinylidene fluoride which has a carboxyl group or a carboxyl group derivative as a terminal functional group.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: May 2, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masanori Maekawa, Yasunobu Iwami, Akira Kinoshita
  • Patent number: 9590234
    Abstract: The present invention has an object to provide a nonaqueous electrolyte secondary battery having high capacity and excellent cycle characteristics. A nonaqueous electrolyte secondary battery according to an embodiment of the present invention includes a positive electrode plate containing a lithium-cobalt composite oxide and a lithium-nickel-cobalt-manganese composite oxide (LiaNibCocMn1-b-cO, 0.9<a?1.2, 0<b?0.8, 0<c?0.9) having an average primary particle size of 1.2 ?m to 5.0 ?m and a negative electrode which contains one of silicon (Si) and silicon oxide (SiOx, 0.5?x<1.6) and which includes a negative electrode active material that stores and releases lithium ions.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: March 7, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yusuke Nishio, Masanori Maekawa
  • Patent number: 9238314
    Abstract: The method is capable of resin-molding one side face of a work in a molding die set, in which the work is sucked and held on at least one of clamping faces and resin-molded in a cavity concave section. The method comprises the steps of: sucking and holding a release film which covers at least one of the clamping faces of the molding die set; setting the work in the molding die set; sucking the other side face of the work through a work sucking hole of the release film, which is formed before or after holding the release film, so as to hold the work on the clamping face; closing the molding die set so as to clamp the work; and pressurizing and heating the resin, which has been accommodated in the cavity concave section, with resin.
    Type: Grant
    Filed: November 29, 2012
    Date of Patent: January 19, 2016
    Assignee: APIC YAMADA CORPORATION
    Inventors: Shusaku Tagami, Yoshikazu Muramatsu, Masanori Maekawa, Hideaki Nakazawa, Masahiko Fujisawa, Takuya Miyamoto
  • Publication number: 20150318537
    Abstract: The present invention has an object to provide a nonaqueous electrolyte secondary battery having high capacity and excellent cycle characteristics. A nonaqueous electrolyte secondary battery according to an embodiment of the present invention includes a positive electrode plate containing a lithium-cobalt composite oxide and a lithium-nickel-cobalt-manganese composite oxide (LiaNibCocMn1-b-cO, 0.9<a?1.2, 0<b?0.8, 0<c?0.9) having an average primary particle size of 1.2 ?m to 5.0 ?m and a negative electrode which contains one of silicon (Si) and silicon oxide (SiOx, 0.5?x<1.6) and which includes a negative electrode active material that stores and releases lithium ions.
    Type: Application
    Filed: October 25, 2013
    Publication date: November 5, 2015
    Applicants: SANYO ELECTRIC CO., LTD., SANYO Electric Co., Ltd.
    Inventors: Yusuke Nishio, Masanori Maekawa
  • Publication number: 20150270553
    Abstract: A nonaqueous electrolyte secondary battery according to one aspect of the present invention contains a dispersant in a positive electrode mixture layer. The content of a positive electrode active material in the positive electrode mixture layer is 97% by mass or more, and the content ratio of a conductive agent to a binder in the positive electrode mixture layer is 1.00-1.67. The binder is composed of a polyvinylidene fluoride which has a carboxyl group or a carboxyl group derivative as a terminal functional group.
    Type: Application
    Filed: October 25, 2013
    Publication date: September 24, 2015
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Masanori Maekawa, Yasunobu Iwami, Akira Kinoshita
  • Patent number: 8727757
    Abstract: The molding die set includes: a first molding die having a first molding chase, a cavity piece, supported by the first molding chase, movably supported by the first molding chase and enclosing the cavity piece; a second molding die having a second molding chase, a work supporting section biased and supported by the second molding chase and on which a work will be mounted, and a center insert located adjacent to the work supporting section; and a pot being provided to one of the first molding die and the second molding die, the pot feeding resin for molding the work. The second molding die has a thickness adjusting mechanism, which makes the work supporting section absorb thickness variation of the work and brings the work into contact with the movable clamper when the work is clamped with the movable clamper of the first molding die.
    Type: Grant
    Filed: January 30, 2012
    Date of Patent: May 20, 2014
    Assignee: Apic Yamada Corporation
    Inventors: Masanori Maekawa, Tomokazu Takahashi
  • Patent number: 8388703
    Abstract: A method for producing a non-aqueous electrolyte secondary cell by preparing a positive electrode by applying a positive electrode mixture onto a positive electrode core material, the mixture containing a positive electrode active material mainly made of a lithium nickel composite oxide and a binding agent containing polyvinylidene fluoride; measuring the amount of carbon dioxide gas generated when a layer of the positive electrode mixture is removed out of the positive electrode and the layer is heated to 200° C. or higher and 400° C. or lower in an inactive gas atmosphere; selecting a positive electrode satisfying the following formulas: y<(0.27x?51)/1000000(200?x<400)??formula 1 y<57/1000000(400?x?1500)??formula 2 where x is a heating temperature (° C.) and y is the amount of carbon dioxide gas (mole/g) per 1 g of the lithium nickel composite oxide measured; and preparing the non-aqueous electrolyte secondary cell by using the positive electrode selected.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: March 5, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Katsutoshi Takeda, Yoshio Kato, Shingo Tode, Masanori Maekawa, Shigeki Matsuta
  • Publication number: 20130028998
    Abstract: The molding die set includes: a first molding die having a first molding chase, a cavity piece, supported by the first molding chase, movably supported by the first molding chase and enclosing the cavity piece; a second molding die having a second molding chase, a work supporting section biased and supported by the second molding chase and on which a work will be mounted, and a center insert located adjacent to the work supporting section; and a pot being provided to one of the first molding die and the second molding die, the pot feeding resin for molding the work. The second molding die has a thickness adjusting mechanism, which makes the work supporting section absorb thickness variation of the work and brings the work into contact with the movable clamper when the work is clamped with the movable clamper of the first molding die.
    Type: Application
    Filed: January 30, 2012
    Publication date: January 31, 2013
    Inventors: Masanori Maekawa, Tomokazu Takahashi
  • Publication number: 20120280172
    Abstract: A method for producing a non-aqueous electrolyte secondary cell by preparing a positive electrode by applying a positive electrode mixture onto a positive electrode core material, the mixture containing a positive electrode active material mainly made of a lithium nickel composite oxide and a binding agent containing polyvinylidene fluoride; measuring the amount of carbon dioxide gas generated when a layer of the positive electrode mixture is removed out of the positive electrode and the layer is heated to 200° C. or higher and 400° C. or lower in an inactive gas atmosphere; selecting a positive electrode satisfying the following formulas: y<(0.27x?51)/1000000(200?x<400)??formula 1 y<57/1000000(400?x?1500)??formula 2 where x is a heating temperature (° C.) and y is the amount of carbon dioxide gas (mole/g) per 1 g of the lithium nickel composite oxide measured; and preparing the non-aqueous electrolyte secondary cell by using the positive electrode selected.
    Type: Application
    Filed: May 11, 2012
    Publication date: November 8, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Katsutoshi Takeda, Yoshio Kato, Shingo Tode, Masanori Maekawa, Shigeki Matsuta
  • Publication number: 20120180549
    Abstract: A positive electrode active material quality judgment method that can easily and accurately judge the quality of a positive electrode active material used in a non-aqueous electrolyte secondary cell without having to complete the positive electrode. The positive electrode active material quality judgment method includes: heating a positive electrode active material mainly made of a lithium nickel composite oxide to a temperature x (° C.) of 200° C. or higher and 1500° C. or lower; measuring the amount of carbon dioxide gas occurring from the heating; and the positive electrode active material as a suitable positive electrode active material when the positive electrode active material satisfies formulas 1 and 2: y<(0.27x?51)/1000000(200?x<400)??formula 1 y<57/1000000(400?x?1500)??formula 2 where x is the heating temperature x (° C.) and y is the amount of carbon dioxide gas (mole/g) occurring per 1 g of the positive electrode active material in the heating to the heating temperature x (° C.).
    Type: Application
    Filed: March 28, 2012
    Publication date: July 19, 2012
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Katsutoshi Takeda, Yoshio Kato, Shingo Tode, Masanori Maekawa, Shigeki Matsuta
  • Patent number: 8197556
    Abstract: A method for producing a non-aqueous electrolyte secondary cell by preparing a positive electrode by applying a positive electrode mixture onto a positive electrode core material, the mixture containing a positive electrode active material mainly made of a lithium nickel composite oxide and a binding agent containing polyvinylidene fluoride; measuring the amount of carbon dioxide gas generated when a layer of the positive electrode mixture is removed out of the positive electrode and the layer is heated to 200° C. or higher and 400° C. or lower in an inactive gas atmosphere; selecting a positive electrode satisfying the following formulas: y<(1.31x?258)/1000000(200?x<300)??formula 3 y<1.20x?225/1000000(300?x?400)??formula 4 where x is a heating temperature (° C.) and y is the amount of carbon dioxide gas (mole/g) per 1 g of the lithium nickel composite oxide measured; and preparing the non-aqueous electrolyte secondary cell by using the positive electrode selected.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: June 12, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Katsutoshi Takeda, Yoshio Kato, Shingo Tode, Masanori Maekawa, Shigeki Matsuta
  • Patent number: 8166794
    Abstract: A positive electrode active material quality judgment method that can easily and accurately judge the quality of a positive electrode active material used in a non-aqueous electrolyte secondary cell without having to complete the positive electrode. The positive electrode active material quality judgment method includes: heating a positive electrode active material mainly made of a lithium nickel composite oxide to a temperature x (° C.) of 200° C. or higher and 400° C. or lower; measuring the amount of carbon dioxide gas generated from the heating; and the positive electrode active material as a suitable positive electrode active material when the positive electrode active material satisfies formulas 3 and 4: y<(1.31x?258)/1000000(200?x<300)??formula 3 y<1.20x?225/1000000(300?x?400)??formula 4 where x is the heating temperature x (° C.) and y is the amount of carbon dioxide gas (mole/g) generated per 1 g of the positive electrode active material in the heating to the heating temperature x (° C.).
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: May 1, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Katsutoshi Takeda, Yoshio Kato, Shingo Tode, Masanori Maekawa, Shigeki Matsuta
  • Publication number: 20090119908
    Abstract: A method for producing with a high yield a high performance non-aqueous electrolyte secondary cell with a reduced cost is provided. The method includes the steps of: a baking step of baking a positive electrode active material precursor containing a lithium source and a nickel source in order to render the positive electrode active material precursor a lithium nickel composite oxide; a measuring step of measuring the amount of carbon dioxide gas occurring when the lithium nickel composite oxide is heated to 200° C. or higher and 1500° C. or lower in an inactive gas atmosphere; a selecting step of selecting a lithium nickel composite oxide satisfying the following formulas: y<(0.27x?51)/1000000(200?x<400)??formula 1 y<57/1000000(400?x?1500)??formula 2 where x is a heating temperature (° C.
    Type: Application
    Filed: November 11, 2008
    Publication date: May 14, 2009
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Katsutoshi TAKEDA, Yoshio KATO, Shingo TODE, Masanori MAEKAWA, Shigeki MATSUTA