Patents by Inventor Masanori Uesaka

Masanori Uesaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11946123
    Abstract: Provided is a method of easily producing a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising hot rolling a slab having a specified chemical composition to obtain a hot-rolled sheet; coiling the hot-rolled sheet; cold rolling the hot-rolled sheet once or twice with intermediate annealing being performed therebetween, to obtain a cold-rolled sheet; and subjecting the cold-rolled sheet to final annealing, wherein the hot-rolled sheet after the hot rolling is cooled at an average cooling rate from 800° C. to 650° C. of 30° C./s or more, and thereafter the coiling is performed at 650° C. or less.
    Type: Grant
    Filed: April 7, 2023
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
  • Publication number: 20230257860
    Abstract: Provided is a method of easily producing a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising hot rolling a slab having a specified chemical composition to obtain a hot-rolled sheet; coiling the hot-rolled sheet; cold rolling the hot-rolled sheet once or twice with intermediate annealing being performed therebetween, to obtain a cold-rolled sheet; and subjecting the cold-rolled sheet to final annealing, wherein the hot-rolled sheet after the hot rolling is cooled at an average cooling rate from 800° C. to 650° C. of 30° C./s or more, and thereafter the coiling is performed at 650° C. or less.
    Type: Application
    Filed: April 7, 2023
    Publication date: August 17, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Masanori UESAKA, Yoshiaki ZAIZEN, Tomoyuki OKUBO, Hiroaki NAKAJIMA, Yoshihiko ODA
  • Patent number: 11649532
    Abstract: Provided is a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising a chemical composition containing C: 0.0050% or less, Si: 2.0% or more and 6.0% or less, Mn: 1.0% or more and 3.0% or less, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, Al: 0.0050% or less, and one or more selected from B: 0.0001% or more and 0.0050% or less, Nb: 0.0001% or more and 0.0050% or less, and V: 0.0005% or more and 0.0500% or less, with a balance consisting of Fe and inevitable impurities, wherein a number density of Si—Mn nitrides with an average diameter of 50 nm or more and 500 nm or less is 1 or less per ?m3.
    Type: Grant
    Filed: May 20, 2019
    Date of Patent: May 16, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
  • Patent number: 11404189
    Abstract: A non-oriented electrical steel sheet produced by hot rolling a steel slab containing, by mass %, C: not more than 0.0050, Si: 3.2 to 4.5%, Mn: 0.1 to 2.0%, P: not more than 0.020%, As: not more than 0.0030%, Sn+Sb: 0.005 to 0.10%, and one or two elements selected from Mo and W by a content ranging from 0.0020 to 0.10% in total, subjecting the resultant steel sheet to one cold rolling or two or more cold rollings including an intermediate annealing therebetween to achieve a final sheet thickness, and then subjecting the cold rolled sheet to finish annealing, a N2 content in an atmosphere in the finish annealing is set to not more than 20 vol %, and average strain rate in the first pass is set to not more than 4/sec, allowing the cold rolling property to improve with no degradation in magnetic property and no decrease in productivity.
    Type: Grant
    Filed: May 8, 2018
    Date of Patent: August 2, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka, Yoshihiko Oda
  • Publication number: 20220170131
    Abstract: A method of manufacturing a grain oriented electrical steel sheet includes hot rolling a steel slab having a chemical composition including C: 0.002-0.10 mass %, Si: 2.5-5.0 mass %, Mn: 0.01-0.8 mass %, Al: 0.010-0.050 mass % and N: 0.003-0.020 mass % and the remainder being Fe and inevitable impurities to form a hot rolled sheet; subjecting the hot rolled sheet to one cold rolling or two or more cold rollings and interposing an intermediate annealing therebetween after hot band annealing or without hot band annealing to form a cold rolled sheet having a final thickness; subjecting the cold rolled sheet to a primary recrystallization annealing; applying an annealing separator to the surface of the steel sheet; and subjecting the sheet to a finish annealing and forming a tension coating.
    Type: Application
    Filed: February 17, 2022
    Publication date: June 2, 2022
    Inventors: Ryuichi Suehiro, Takashi Terashima, Toshito Takamiya, Makoto Watanabe, Masanori Uesaka
  • Patent number: 11286537
    Abstract: According to the disclosure, it is possible to increase the magnetic flux density and reduce iron loss by setting a chemical composition containing, by mass %, C: 0.0050% or less, Si: 1.50% or more and 4.00% or less, Al: 0.500% or less, Mn: 0.10% or more and 5.00% or less, S: 0.0200% or less, P: 0.200% or less, N: 0.0050% or less, O: 0.0200% or less, and at least one of Sb: 0.0010% or more and 0.10% or less, and Sn: 0.0010% or more and 0.10% or less, with the balance being Fe and inevitable impurities, an Ar3 transformation temperature of 700° C. or higher, a grain size of 80 ?m or more and 200 ?m or less, and a Vickers hardness of 140 HV or more and 230 HV or less.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: March 29, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshihiko Oda, Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka
  • Publication number: 20220010400
    Abstract: To stably improve the magnetic flux density by utilizing induction heating and radiant heating during final annealing of a non-oriented electrical steel sheet. A method of manufacturing a non-oriented electrical steel sheet, including subjecting a slab having a predetermined chemical composition to hot rolling with or without performing hot-rolled sheet annealing, and then to cold rolling either once, or twice or more with intermediate annealing performed therebetween, and then to final annealing, where a material before final cold rolling has a recrystallization ratio of less than 80% and a {100}<011> intensity of 8 or less in a ¼ layer, and in the final annealing, an average heating rate from 600° C. to 720° C. is 50° C./s or higher, and an average heating rate from 720° C. to 760° C. is 5° C./s or higher.
    Type: Application
    Filed: November 25, 2019
    Publication date: January 13, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomoyuki OKUBO, Masanori UESAKA, Yoshiaki ZAIZEN, Yoshihiko ODA
  • Publication number: 20210332463
    Abstract: Provided is a non-oriented electrical steel sheet having such a low Al concentration so that it is excellent in terms of the recycling efficiency of scrap iron and having a high magnetic flux density and low iron loss. The non-oriented electrical steel sheet according to the present invention has a chemical composition containing C; 0.0050 mass % or less, Si; 1.5 mass % to 5.0 mass %, Mn; 0.2 mass % to 3.0 mass %, sol.Al; 0.0030 mass % or less, P; 0.2 mass % or less, S; 0.0050 mass % or less, N; 0.0040 mass % or less, T.Ca; 0.0010 mass % to 0.0080 mass %, T.O; 0.0100 mass % or less, REM; 0.0001 mass % to 0.0050 mass %, and a balance of Fe and inevitable impurities, in which a value of a mass-related fractional expression ((T.Ca+REM)/(T.O+S)), which is a relational expression for the masses of the four constituents described above, that is, T.Ca, REM, T.O, and S, is 0.4 or more.
    Type: Application
    Filed: September 5, 2019
    Publication date: October 28, 2021
    Applicant: JFE Steel Corporation
    Inventors: Akifumi Harada, Akitoshi Matsui, Yoshihiko Oda, Tomoyuki Okubo, Masanori Uesaka
  • Publication number: 20210332464
    Abstract: Provided is a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising a chemical composition containing C: 0.0050% or less, Si: 2.0% or more and 6.0% or less, Mn: 1.0% or more and 3.0% or less, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, Al: 0.0050% or less, and one or more selected from B: 0.0001% or more and 0.0050% or less, Nb: 0.0001% or more and 0.0050% or less, and V: 0.0005% or more and 0.0500% or less, with a balance consisting of Fe and inevitable impurities, wherein a number density of Si—Mn nitrides with an average diameter of 50 nm or more and 500 nm or less is 1 or less per ?m3.
    Type: Application
    Filed: May 20, 2019
    Publication date: October 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Masanori UESAKA, Yoshiaki ZAIZEN, Tomoyuki OKUBO, Hiroaki NAKAJIMA, Yoshihiko ODA
  • Patent number: 11142813
    Abstract: Disclosed is a non-oriented electrical steel sheet low in iron loss that is substantially free of Al and contains large amounts of Si and Mn. The disclosed non-oriented electrical steel sheet has a chemical composition containing C: 0.0050% or less, Si: 2.0% to 6.0%, Mn: 1.0% to 3.0%, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, and Al: 0.0050 % or less, with the balance being Fe and inevitable impurities, in which Si—Mn nitrides having an average diameter of 50 nm to 500 nm has a number density of 1/?m3 or less.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: October 12, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroaki Nakajima, Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Yoshihiko Oda
  • Patent number: 11117181
    Abstract: A method of manufacturing a laminated iron core includes: inserting a plurality of electrical steel strips in a superposed state to feed rolls including a pair of upper and lower feed rolls that are driven by a drive device to feed the electrical steel strips in a superposed state into a die having a plurality of punching processes in sequence; joining a part or all of the superposed electrical steel strips together before entering the die or at an upstream stage portion of the die after feeding out the electrical steel strips from the pair of upper and lower feed rolls; and punching simultaneously the plurality of electrical steel strips in a superposed state in the die.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: September 14, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Kunihiro Senda, Masanori Uesaka, Yoshihiko Oda
  • Patent number: 11114227
    Abstract: A non-oriented electrical steel sheet has low iron loss even under inverter excitation and can be suitably used as the iron core of a motor. The non-oriented electrical steel sheet has a specific chemical composition and an average grain size r of 40 ?m to 120 ?m. An area ratio R of a total area of grains having a grain size of ? or less of the thickness of the steel sheet to a cross-sectional area of the steel sheet is 2% or greater, and the average grain size r (?m) and the area ratio R (%) satisfy a condition represented by Expression (1), R>?2.4×r+200 (1).
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: September 7, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Kunihiro Senda, Takeshi Omura
  • Patent number: 11056256
    Abstract: Iron loss is reduced by increasing magnetic flux density. Disclosed is a non-oriented electrical steel sheet has a chemical composition containing, by mass %, C: 0.0050% or less, Si: 1.50% or more and 4.00% or less, Al: 0.500% or less, Mn: 0.10% or more and 5.00% or less, S: 0.0200% or less, P: 0.200% or less, N: 0.0050% or less, O: 0.0200% or less, and Ca: 0.0010% or more and 0.0050% or less, with the balance being Fe and inevitable impurities, in which the non-oriented electrical steel sheet has an Ar3 transformation temperature of 700° C. or higher, a grain size of 80 ?m or more and 200 ?m or less, and a Vickers hardness of 140 HV or more and 230 HV or less.
    Type: Grant
    Filed: August 30, 2017
    Date of Patent: July 6, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshihiko Oda, Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka, Tatsuhiko Hiratani
  • Patent number: 11045902
    Abstract: A linear groove formation method of forming linear grooves in a steel sheet surface using etching can form linear grooves of a uniform shape while suppressing a decrease in magnetic property of a grain-oriented electrical steel sheet caused by laser irradiation for resist removal. A linear groove formation method includes: coating a surface of a grain-oriented electrical steel sheet with a resist; performing a laser scan cyclically in a rolling direction of the grain-oriented electrical steel sheet, the laser scan being applying a laser while scanning the laser in a direction crossing the rolling direction to remove the resist in a portion irradiated with the laser; and etching the grain-oriented electrical steel sheet in each portion in which the resist is removed, to form a linear groove. A coating thickness of the resist is 0.5 ?m to 10 ?m, and a power of the laser is 1500 W or more.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: June 29, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Shigehiro Takajo, Masanori Uesaka
  • Publication number: 20210159002
    Abstract: A non-oriented electrical steel sheet produced by hot rolling a steel slab containing, by mass %, C: not more than 0.0050, Si: 3.2 to 4.5%, Mn: 0.1 to 2.0%, P: not more than 0.020%, As: not more than 0.0030%, Sn+Sb: 0.005 to 0.10%, and one or two elements selected from Mo and W by a content ranging from 0.0020 to 0.10% in total, subjecting the resultant steel sheet to one cold rolling or two or more cold rollings including an intermediate annealing therebetween to achieve a final sheet thickness, and then subjecting the cold rolled sheet to finish annealing, a N2 content in an atmosphere in the finish annealing is set to not more than 20 vol %, and average strain rate in the first pass is set to not more than 4/sec, allowing the cold rolling property to improve with no degradation in magnetic property and no decrease in productivity.
    Type: Application
    Filed: May 8, 2018
    Publication date: May 27, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomoyuki OKUBO, Yoshiaki ZAIZEN, Masanori UESAKA, Yoshihiko ODA
  • Patent number: 11008633
    Abstract: A steel containing C: not more than 0.0050%, Si: 0.1-5.0%, Mn: 0.02-3.0%, sol. Al: not more than 0.0050%, P: not more than 0.2%, S: not more than 0.0050%, N: not more than 0.0040%, T. Ca: 0.0010-0.0080%, T. O: not more than 0.0100% and having (T. Ca/T. O) of not less than 0.50 but not more than 2.0 by decarburizing to a C content of not more than 0.0050%, adding Si, decreasing Al as much as possible, and adding Ca is melted to form a slab. The slab is subjected to a hot rolling at a coiling temperature of not lower than 550° C., a cold rolling and a finish annealing, or the slab is subjected to a hot rolling, a hot band annealing at a temperature of 900-1150° C., a cold rolling and a finish annealing to thereby produce a non-oriented electrical steel sheet.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: May 18, 2021
    Assignee: JFE Steel Corporation
    Inventors: Masanori Uesaka, Tadashi Nakanishi, Seiji Nabeshima, Tomoyuki Okubo, Yoshihiko Oda, Hiroaki Nakajima
  • Patent number: 11005345
    Abstract: A punch processing method for electrical steel sheets to manufacture core segments includes: stacking a plurality of electrical steel sheets; and punching out the plurality of electrical steel sheets in a stacked state simultaneously to manufacture the core segments, wherein in a case where the core segments are applied to a stator core in which a maximum magnetic flux density at a tooth portion is to be higher than a maximum magnetic flux density at a back yoke portion, degrees of Vickers hardness of an electrical steel sheet located second from a bottom side and above in the stacked state are set to 180 HV or higher, and 10 HV or higher than a value of degree of Vickers hardness of an electrical steel sheet located on the bottom side in the stacked state.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: May 11, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Kunihiro Senda, Masanori Uesaka, Yoshihiko Oda
  • Patent number: 10988822
    Abstract: In a grain-oriented electrical steel sheet including: a steel substrate; a forsterite base film; and an insulating coating, critical damage shear stress ? between the forsterite base film and the steel substrate is 50 MPa or more and 200 MPa or less. Thus, a grain-oriented electrical steel sheet having excellent insulation property, stacking factor, and magnetic property is provided without coating damage even when magnetic domain refining treatment by thermal strain is performed.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: April 27, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Makoto Watanabe, Shigehiro Takajo
  • Patent number: 10927430
    Abstract: A material for laminated iron cores is used as plural steel sheets to be overlapped with one another and punched when a laminated iron core is manufactured. A surface roughness of the steel sheets forming the material for laminated iron cores is at an arithmetic mean roughness Ra of 0.40 [?m] or less, and a sheet thickness deviation in a sheet width direction of at least a portion used as the laminated iron core is 3 [?m] or less per 500 [mm], the portion being of the steel sheets forming the material for laminated iron cores.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: February 23, 2021
    Assignee: JFE Steel Corporation
    Inventors: Masanori Uesaka, Kunihiro Senda, Yoshihiko Oda
  • Patent number: 10919081
    Abstract: A punching method includes: punching out a plurality of electrical steel sheets in a stacked state by a mold, wherein sheet thicknesses of the electrical steel sheets are set to be 0.35 mm or less, a Vickers hardness (test force 1 kg) of the sheets is set to be 150 to 400, and an average crystal grain size of the sheets is set to be 50 to 250 ?m, a clearance of the mold is set to be 7% or more of a minimum sheet thickness of the sheet thicknesses of the electrical steel sheets and equal to or lower than 7% of a total sheet thickness of the electrical steel sheets, and a pressure that a sheet presser of the mold applies to the electrical steel sheets is set to be 0.10 MPa or more.
    Type: Grant
    Filed: January 7, 2016
    Date of Patent: February 16, 2021
    Assignee: JFE Steel Corporation
    Inventors: Kunihiro Senda, Masanori Uesaka, Yoshihiko Oda