Patents by Inventor Masanori Yasuyama
Masanori Yasuyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11890694Abstract: There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.Type: GrantFiled: June 15, 2020Date of Patent: February 6, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Yoshiaki Nakazawa, Tohru Okada, Yasuhiro Ito, Masanori Yasuyama, Yasunori Sawa
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Publication number: 20220168839Abstract: A welded joint manufacturing method includes: abutting a first electrode against a first steel sheet of a welded joint at a site A, which is a location at an outer side of a nugget in a sheet-plane direction in a plane running parallel to the first steel sheet; abutting a second electrode against a second steel sheet at a site B, which is a location at an outer side of the nugget in a sheet-plane direction in a plane running parallel to the first steel sheet of the welded joint, and positioned on an opposite side of the nugget from the site A; and passing a current through the welded joint between the first electrode and the second electrode.Type: ApplicationFiled: March 16, 2020Publication date: June 2, 2022Inventors: Tohru OKADA, Hiroki FUJIMOTO, Masanori YASUYAMA, Yoshiaki NAKAZAWA
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Patent number: 11273518Abstract: A linear friction welding method capable of accurately controlling a welding temperature and capable of lowering the welding temperature is provided. The present invention is a linear friction welding method comprising: a first step of forming a welded interface by bringing one member into contact with the other member; a second step of repeatedly sliding one member and the other member on the same locus and discharging flash from the welded interface in a state where pressure is applied substantially perpendicularly to the welded interface; and a third step of forming a welded surface by stopping the sliding and setting the pressure to be not less than the yield stress and not more than the tensile strength of one member and/or the other member at a desired welding temperature.Type: GrantFiled: February 1, 2018Date of Patent: March 15, 2022Assignee: OSAKA UNIVERSITYInventors: Hidetoshi Fujii, Yoshiaki Morisada, Yasuhiro Aoki, Masanori Yasuyama, Gen Murayama
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Publication number: 20210262075Abstract: This steel sheet has a base steel sheet, a coated portion, and an exposed portion, the shape of the end edge side of the steel sheet and the end portion on the outer side of the base steel sheet is a protruded curve represented by a curvature radius R1 and R1 is 5 ?m or more.Type: ApplicationFiled: June 21, 2019Publication date: August 26, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Masanori YASUYAMA, Hiroki FUJIMOTO, Yujiro TATSUMI, Yuki SUZUKI, Hiroshi FUKUCHI, Shintaro KOBAYASHI
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Publication number: 20210222804Abstract: This steel sheet includes a first coated portion in which an intermetallic compound layer and an aluminum coating layer are provided on a surface of a base steel sheet in order from the base steel sheet side, a first exposed portion in which the base steel sheet is exposed, and a second coated portion in which the intermetallic compound layer and the aluminum coating layer are provided on the surface of the base steel sheet in order from the base steel sheet side, in which in a first direction which is perpendicular to a thickness direction of the steel sheet and is directed from the first coated portion to one end edge of the steel sheet, the first coated portion, the first exposed portion, the second coated portion, and the end edge of the steel sheet are disposed in this order on one surface of the base steel sheet, at least the first coated portion, the first exposed portion, and the end edge of the steel sheet are disposed in this order on the other surface of the base steel sheet in the first direction,Type: ApplicationFiled: May 15, 2019Publication date: July 22, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Hiroki FUJIMOTO, Masanori YASUYAMA, Yujiro TATSUMI, Hiroshi FUKUCHI, Shintaro KOBAYASHI, Soshi FUJITA, Tasuku ZENIYA, Yuki SUZUKI, Yoshinari ISHIDA
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Publication number: 20210205915Abstract: This spot welded joint includes a first steel sheet having tensile strength of 1100 MPa or higher and hard martensitic structure as main structure, a second steel sheet stacked on the first steel sheet, a nugget having diameter D at an interface between the first and second steel sheets and formed between the first and second steel sheets, and a hardness control region occupying, in a cross section of the first steel sheet in sheet thickness direction that passes a nugget center, a region that is the first steel sheet in sheet thickness direction and is from 0.5×D to 1.0×D from the nugget center in sheet surface direction and in which difference between maximum value and minimum value in hardness in the region is 80 HV or less, and the maximum hardness value in the region is lower than the maximum hardness value of the first steel sheet.Type: ApplicationFiled: May 24, 2019Publication date: July 8, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Tasuku ZENIYA, Satoshi HIROSE, Atsuo KOGA, Koichi HAMADA, Masanori YASUYAMA
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Patent number: 11007598Abstract: The present invention provides a spot welding method for a member to be welded constituted of a plurality of steel sheets that are overlapped with each other at at least a welding zone, in which at least an overlapped face of at least one of the plurality of steel sheets at the welding zone is coated with zinc plating, a total sheet thickness t (mm) of the plurality of steel sheets is 1.35 mm or more, a squeeze time St (seconds) from the time when welding electrodes are brought into contact with the member to be welded to the time when electric current flow for welding starts satisfies “0.020?St”, and a hold time Ht( seconds) after welding from the time when electric current flow for welding between the welding electrodes ends to the time when the welding electrodes and the member to be welded are brought out of contact satisfies “0.015t2+0.020?Ht”.Type: GrantFiled: September 2, 2016Date of Patent: May 18, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Chisato Yoshinaga, Yasunobu Miyazaki, Kunio Hayashi, Hiroyuki Kawata, Masanori Yasuyama
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Publication number: 20210129263Abstract: A linear friction welding method capable of accurately controlling a welding temperature and capable of lowering the welding temperature is provided. The present invention is a linear friction welding method comprising: a first step of forming a welded interface by bringing one member into contact with the other member; a second step of repeatedly sliding one member and the other member on the same locus and discharging flash from the welded interface in a state where pressure is applied substantially perpendicularly to the welded interface; and a third step of forming a welded surface by stopping the sliding and setting the pressure to be not less than the yield stress and not more than the tensile strength of one member and/or the other member at a desired welding temperature.Type: ApplicationFiled: February 1, 2018Publication date: May 6, 2021Applicant: OSAKA UNIVERSITYInventors: Hidetoshi Fujii, Yoshiaki Morisada, Yasuhiro Aoki, Masanori Yasuyama, Gen Murayama
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Publication number: 20210101225Abstract: A weld joint manufacturing method of the present disclosure includes performing current-passing through an aluminum-plated steel sheet provided with an aluminum plating layer while moving a pair of wheel electrodes relative to the aluminum-plated steel sheet by sandwiching the aluminum-plated steel sheet between the pair of wheel electrodes and rotating the pair of wheel electrodes in a circumferential direction; and welding a part of the aluminum-plated steel sheet, where the current-passing has been performed, and another steel sheet, in an overlapped state of the aluminum plating layer with the other steel sheet.Type: ApplicationFiled: March 20, 2018Publication date: April 8, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Tasuku ZENIYA, Masanori YASUYAMA, Yoshiaki NAKAZAWA
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Patent number: 10888949Abstract: Provided is a spot welding machine able to perform spot welding in which the desired nugget size is formed while suppressing spatter even if the strengths or thicknesses of the metal sheets change, the machine comprising: a pair of electrode tips, a pair of pressing members arranged around the tips, a first power supply, first and second drive mechanisms, and a pressing force control part, wherein the tips and the pressing members are respectively arranged facing each other so as to be able to sandwich a set of sheets between them, the first drive mechanisms give pressing forces pressing the tips against the sheets, the second drive mechanisms give pressing forces pressing the pressing members against the sheets, and the control part independently controls the pressing forces given by the first and second drive mechanisms.Type: GrantFiled: October 31, 2016Date of Patent: January 12, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Gen Murayama, Tohru Okada, Masanori Yasuyama
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Publication number: 20200361021Abstract: The method for the production of a resistance spot welded joint according to the present invention can suppress the occurrence of spatter and can stably ensure nugget diameter in the spot welding of steel sheets in which a material having a high electrical resistance is present on the surface layer thereof. The method for the production of a welded joint according to the present invention is characterized by a tip diameter of the electrode, which is the diameter of a circle which is equivalent in area to a region in which a surface region of a tip surface of the electrode having a radius of curvature of 40 mm or more is projected onto a surface perpendicular to a direction of pressure of the electrode, is 8.0 mm or more, the method including a preliminary conduction step of applying a direct current Ia(t) (kA) for a conduction time ta seconds so as to satisfy formulas (1) and (2) below while pressing the electrode with a pressure of 5.Type: ApplicationFiled: December 19, 2018Publication date: November 19, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Seiji FURUSAKO, Masanori YASUYAMA
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Publication number: 20200306866Abstract: There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.Type: ApplicationFiled: June 15, 2020Publication date: October 1, 2020Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoshiaki NAKAZAWA, Tohru Okada, Yasuhiro Ito, Masanori Yasuyama, Yasunori Sawa
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Publication number: 20200271247Abstract: This steel sheet includes a first coated portion in which an intermetallic compound layer and an aluminum coating layer are provided on a surface of a base steel sheet in order from the base steel sheet, the first exposed portion in which the base steel sheet is exposed, and a second coated portion in which the intermetallic compound layer and the aluminum coating layer are provided on the surface of the base steel sheet in order from the base steel sheet, in which in a first direction which is perpendicular to a thickness direction of the steel sheet and is directed from the first coated portion to one end edge of the steel sheet, the first coated portion, the first exposed portion, the second coated portion, and the end edge of the steel sheet are disposed in this order on at least one surface of the base steel sheet, and wherein at least the first coated portion, the first exposed portion, and the end edge of the steel sheet are disposed in this order on the other surface of the base steel sheet in the firType: ApplicationFiled: November 8, 2018Publication date: August 27, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hiroki FUJIMOTO, Masanori YASUYAMA, Yujiro TATSUMI, Tasuku ZENIYA, Hiroshi FUKUCHI, Yuki SUZUKI, Soshi FUJITA, Shintaro KOBAYASHI
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Patent number: 10744832Abstract: A control arm includes a pair of mounting portions provided separately from each other and a main body portion extending in a X-direction and connecting the pair of mounting portions. At a cross-section perpendicular to the X-direction at a position along the X-direction, the main body portion includes: a first V-shaped member having a first apex and opening from the first apex in a V-shape toward one side in a Y-direction, and a second V-shaped member having a second apex and opening from the second apex in a V-shape toward the other side in the Y-direction. At the cross-section, the first apex and the second apex are joined. At a cross-section perpendicular to the X-direction at the center position of the main body portion in the X-direction, an opening angle of the first V-shaped member and an opening angle of the second V-shaped member are each no more than 150°.Type: GrantFiled: December 9, 2016Date of Patent: August 18, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Yujiro Tatsumi, Kenichiro Otsuka, Yoshiaki Nakazawa, Masanori Yasuyama, Hitoshi Sakuma, Ayaka Musha
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Patent number: 10695815Abstract: A press-formed product is shaped by press-working from a tailored blank made up of a plurality of metal sheets butt-welded together. The press-formed product includes a flange section, and an arc-shaped area which is an area of the flange section which is formed by stretch flange deformation, and in which an inner peripheral edge is open. A weld line of the tailored blank intersects with the inner peripheral edge and an outer peripheral edge of the arc-shaped area. An angle ? formed by the weld line and a maximum principal strain direction of the stretch flange deformation is 17 to 84°.Type: GrantFiled: May 10, 2016Date of Patent: June 30, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Masahiro Saito, Yoshiaki Nakazawa, Kenichiro Otsuka, Yasuhiro Ito, Masanori Yasuyama, Masatoshi Tokunaga
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Patent number: 10654221Abstract: A method of joining a metal and a plastic member, a method of joining a CFRP member and a plastic member, a method of joining a metal and a CFRP member through a plastic member, in particular a method of joining members able to join members by a faster joining speed and able to give a joined member excellent in joining strength are provided. A method of joining a metal and a plastic member by overlaying a metal and a plastic member and joining them by firing a laser beam from the plastic member side, comprising overlaying the plastic member and glass through which the laser beam will pass on the metal in that order and firing the laser beam from the plastic member side through the glass at a joining location where the metal and the plastic member are overlaid to join them by a joining speed of 0.5 m to 5.0 m/min.Type: GrantFiled: March 29, 2016Date of Patent: May 19, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Masanori Yasuyama, Masatoshi Tokunaga, Teruki Sakamoto, Takumi Tamezane, Chisato Yoshinaga
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Patent number: 10549388Abstract: A method of welding an overlapped portion according to the present invention in which a plurality of steel sheet members are joined at an overlapped portion, and at least one of the plurality of steel sheet members contains martensite, includes: forming a spot-welded portion having a nugget in the overlapped portion; and emitting a laser beam to form a melted and solidified portion crossing an end of the nugget and located between the nugget and a position externally spaced apart from an end of the nugget by not less than 3 mm, this melted and solidified portion being formed in the steel sheet member containing the martensite so as to have a depth of not less than 50% of the thickness of the steel sheet member containing the martensite at a position externally spaced apart from the end of the nugget by 1 mm.Type: GrantFiled: August 8, 2013Date of Patent: February 4, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Hiroki Fujimoto, Tohru Okada, Masanori Yasuyama
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Patent number: 10472698Abstract: A brazed joint having excellent tensile strength (TSS and CTS) and a method of production of the same are provided. A sheet combination 200 comprised of steel sheets 210, 220 between which a brazing filler metal 230 is clamped is heated at a temperature of the Ac3 point of the steel sheet (matrix material) or more. The Ar3 point of the regions near the brazing filler metal at the steel sheets is made higher than the Ar3 point of the steel sheets (matrix material), then the quenching start temperature X is made a temperature of the Ar3 point of the steel sheet (matrix material) or less and hot stamping is performed to produce a brazed joint.Type: GrantFiled: October 2, 2015Date of Patent: November 12, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Tasuku Zeniya, Hitomi Nishibata, Masanori Yasuyama
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Patent number: 10435081Abstract: A joining structure of the invention includes a first metal sheet and a pair of second metal sheets. Each of the pair of second metal sheets is overlapped on the first metal sheet in a state where an end surface of one of the second metal sheets and an end surface of the other second metal sheet face each other, and the end surfaces that face each other are integrally joined to the first metal sheet by means of a single mass of melted metal.Type: GrantFiled: August 28, 2015Date of Patent: October 8, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Kenichiro Otsuka, Yoshiaki Nakazawa, Ryuichi Nishimura, Masanori Yasuyama
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Patent number: 10427245Abstract: A method of production of a welded structure by butt welding two steel sheets (51, 52) by laser welding (11) while supplying assist gas (12) to a back surface of a melt pool (13), whereby it is possible to prevent formation of a through hole in the melt part (53), characterized in that a thickness of at least one steel sheet (52) of the two steel sheets (51, 52) is 0.6 mm or less, the assist gas (12) is a mixed gas (12) containing 10 to 50 vol % of O2 gas, and, when an O2 concentration in the mixed gas (12) is C (vol %), a flow rate L of mixed gas (12) (liter/min) satisfies 30 (liter/min)?C(vol %)×1 (liter/min/vol %)?L (liter/min)<40 (liter/min).Type: GrantFiled: April 3, 2015Date of Patent: October 1, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Yujiro Tatsumi, Hiroki Fujimoto, Masanori Yasuyama