Patents by Inventor Masanori Yasuyama

Masanori Yasuyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11890694
    Abstract: There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: February 6, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiaki Nakazawa, Tohru Okada, Yasuhiro Ito, Masanori Yasuyama, Yasunori Sawa
  • Publication number: 20220168839
    Abstract: A welded joint manufacturing method includes: abutting a first electrode against a first steel sheet of a welded joint at a site A, which is a location at an outer side of a nugget in a sheet-plane direction in a plane running parallel to the first steel sheet; abutting a second electrode against a second steel sheet at a site B, which is a location at an outer side of the nugget in a sheet-plane direction in a plane running parallel to the first steel sheet of the welded joint, and positioned on an opposite side of the nugget from the site A; and passing a current through the welded joint between the first electrode and the second electrode.
    Type: Application
    Filed: March 16, 2020
    Publication date: June 2, 2022
    Inventors: Tohru OKADA, Hiroki FUJIMOTO, Masanori YASUYAMA, Yoshiaki NAKAZAWA
  • Patent number: 11273518
    Abstract: A linear friction welding method capable of accurately controlling a welding temperature and capable of lowering the welding temperature is provided. The present invention is a linear friction welding method comprising: a first step of forming a welded interface by bringing one member into contact with the other member; a second step of repeatedly sliding one member and the other member on the same locus and discharging flash from the welded interface in a state where pressure is applied substantially perpendicularly to the welded interface; and a third step of forming a welded surface by stopping the sliding and setting the pressure to be not less than the yield stress and not more than the tensile strength of one member and/or the other member at a desired welding temperature.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: March 15, 2022
    Assignee: OSAKA UNIVERSITY
    Inventors: Hidetoshi Fujii, Yoshiaki Morisada, Yasuhiro Aoki, Masanori Yasuyama, Gen Murayama
  • Publication number: 20210262075
    Abstract: This steel sheet has a base steel sheet, a coated portion, and an exposed portion, the shape of the end edge side of the steel sheet and the end portion on the outer side of the base steel sheet is a protruded curve represented by a curvature radius R1 and R1 is 5 ?m or more.
    Type: Application
    Filed: June 21, 2019
    Publication date: August 26, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masanori YASUYAMA, Hiroki FUJIMOTO, Yujiro TATSUMI, Yuki SUZUKI, Hiroshi FUKUCHI, Shintaro KOBAYASHI
  • Publication number: 20210222804
    Abstract: This steel sheet includes a first coated portion in which an intermetallic compound layer and an aluminum coating layer are provided on a surface of a base steel sheet in order from the base steel sheet side, a first exposed portion in which the base steel sheet is exposed, and a second coated portion in which the intermetallic compound layer and the aluminum coating layer are provided on the surface of the base steel sheet in order from the base steel sheet side, in which in a first direction which is perpendicular to a thickness direction of the steel sheet and is directed from the first coated portion to one end edge of the steel sheet, the first coated portion, the first exposed portion, the second coated portion, and the end edge of the steel sheet are disposed in this order on one surface of the base steel sheet, at least the first coated portion, the first exposed portion, and the end edge of the steel sheet are disposed in this order on the other surface of the base steel sheet in the first direction,
    Type: Application
    Filed: May 15, 2019
    Publication date: July 22, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroki FUJIMOTO, Masanori YASUYAMA, Yujiro TATSUMI, Hiroshi FUKUCHI, Shintaro KOBAYASHI, Soshi FUJITA, Tasuku ZENIYA, Yuki SUZUKI, Yoshinari ISHIDA
  • Publication number: 20210205915
    Abstract: This spot welded joint includes a first steel sheet having tensile strength of 1100 MPa or higher and hard martensitic structure as main structure, a second steel sheet stacked on the first steel sheet, a nugget having diameter D at an interface between the first and second steel sheets and formed between the first and second steel sheets, and a hardness control region occupying, in a cross section of the first steel sheet in sheet thickness direction that passes a nugget center, a region that is the first steel sheet in sheet thickness direction and is from 0.5×D to 1.0×D from the nugget center in sheet surface direction and in which difference between maximum value and minimum value in hardness in the region is 80 HV or less, and the maximum hardness value in the region is lower than the maximum hardness value of the first steel sheet.
    Type: Application
    Filed: May 24, 2019
    Publication date: July 8, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tasuku ZENIYA, Satoshi HIROSE, Atsuo KOGA, Koichi HAMADA, Masanori YASUYAMA
  • Patent number: 11007598
    Abstract: The present invention provides a spot welding method for a member to be welded constituted of a plurality of steel sheets that are overlapped with each other at at least a welding zone, in which at least an overlapped face of at least one of the plurality of steel sheets at the welding zone is coated with zinc plating, a total sheet thickness t (mm) of the plurality of steel sheets is 1.35 mm or more, a squeeze time St (seconds) from the time when welding electrodes are brought into contact with the member to be welded to the time when electric current flow for welding starts satisfies “0.020?St”, and a hold time Ht( seconds) after welding from the time when electric current flow for welding between the welding electrodes ends to the time when the welding electrodes and the member to be welded are brought out of contact satisfies “0.015t2+0.020?Ht”.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: May 18, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Chisato Yoshinaga, Yasunobu Miyazaki, Kunio Hayashi, Hiroyuki Kawata, Masanori Yasuyama
  • Publication number: 20210129263
    Abstract: A linear friction welding method capable of accurately controlling a welding temperature and capable of lowering the welding temperature is provided. The present invention is a linear friction welding method comprising: a first step of forming a welded interface by bringing one member into contact with the other member; a second step of repeatedly sliding one member and the other member on the same locus and discharging flash from the welded interface in a state where pressure is applied substantially perpendicularly to the welded interface; and a third step of forming a welded surface by stopping the sliding and setting the pressure to be not less than the yield stress and not more than the tensile strength of one member and/or the other member at a desired welding temperature.
    Type: Application
    Filed: February 1, 2018
    Publication date: May 6, 2021
    Applicant: OSAKA UNIVERSITY
    Inventors: Hidetoshi Fujii, Yoshiaki Morisada, Yasuhiro Aoki, Masanori Yasuyama, Gen Murayama
  • Publication number: 20210101225
    Abstract: A weld joint manufacturing method of the present disclosure includes performing current-passing through an aluminum-plated steel sheet provided with an aluminum plating layer while moving a pair of wheel electrodes relative to the aluminum-plated steel sheet by sandwiching the aluminum-plated steel sheet between the pair of wheel electrodes and rotating the pair of wheel electrodes in a circumferential direction; and welding a part of the aluminum-plated steel sheet, where the current-passing has been performed, and another steel sheet, in an overlapped state of the aluminum plating layer with the other steel sheet.
    Type: Application
    Filed: March 20, 2018
    Publication date: April 8, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tasuku ZENIYA, Masanori YASUYAMA, Yoshiaki NAKAZAWA
  • Patent number: 10888949
    Abstract: Provided is a spot welding machine able to perform spot welding in which the desired nugget size is formed while suppressing spatter even if the strengths or thicknesses of the metal sheets change, the machine comprising: a pair of electrode tips, a pair of pressing members arranged around the tips, a first power supply, first and second drive mechanisms, and a pressing force control part, wherein the tips and the pressing members are respectively arranged facing each other so as to be able to sandwich a set of sheets between them, the first drive mechanisms give pressing forces pressing the tips against the sheets, the second drive mechanisms give pressing forces pressing the pressing members against the sheets, and the control part independently controls the pressing forces given by the first and second drive mechanisms.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: January 12, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Gen Murayama, Tohru Okada, Masanori Yasuyama
  • Publication number: 20200361021
    Abstract: The method for the production of a resistance spot welded joint according to the present invention can suppress the occurrence of spatter and can stably ensure nugget diameter in the spot welding of steel sheets in which a material having a high electrical resistance is present on the surface layer thereof. The method for the production of a welded joint according to the present invention is characterized by a tip diameter of the electrode, which is the diameter of a circle which is equivalent in area to a region in which a surface region of a tip surface of the electrode having a radius of curvature of 40 mm or more is projected onto a surface perpendicular to a direction of pressure of the electrode, is 8.0 mm or more, the method including a preliminary conduction step of applying a direct current Ia(t) (kA) for a conduction time ta seconds so as to satisfy formulas (1) and (2) below while pressing the electrode with a pressure of 5.
    Type: Application
    Filed: December 19, 2018
    Publication date: November 19, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Seiji FURUSAKO, Masanori YASUYAMA
  • Publication number: 20200306866
    Abstract: There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.
    Type: Application
    Filed: June 15, 2020
    Publication date: October 1, 2020
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshiaki NAKAZAWA, Tohru Okada, Yasuhiro Ito, Masanori Yasuyama, Yasunori Sawa
  • Publication number: 20200271247
    Abstract: This steel sheet includes a first coated portion in which an intermetallic compound layer and an aluminum coating layer are provided on a surface of a base steel sheet in order from the base steel sheet, the first exposed portion in which the base steel sheet is exposed, and a second coated portion in which the intermetallic compound layer and the aluminum coating layer are provided on the surface of the base steel sheet in order from the base steel sheet, in which in a first direction which is perpendicular to a thickness direction of the steel sheet and is directed from the first coated portion to one end edge of the steel sheet, the first coated portion, the first exposed portion, the second coated portion, and the end edge of the steel sheet are disposed in this order on at least one surface of the base steel sheet, and wherein at least the first coated portion, the first exposed portion, and the end edge of the steel sheet are disposed in this order on the other surface of the base steel sheet in the fir
    Type: Application
    Filed: November 8, 2018
    Publication date: August 27, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroki FUJIMOTO, Masanori YASUYAMA, Yujiro TATSUMI, Tasuku ZENIYA, Hiroshi FUKUCHI, Yuki SUZUKI, Soshi FUJITA, Shintaro KOBAYASHI
  • Patent number: 10744832
    Abstract: A control arm includes a pair of mounting portions provided separately from each other and a main body portion extending in a X-direction and connecting the pair of mounting portions. At a cross-section perpendicular to the X-direction at a position along the X-direction, the main body portion includes: a first V-shaped member having a first apex and opening from the first apex in a V-shape toward one side in a Y-direction, and a second V-shaped member having a second apex and opening from the second apex in a V-shape toward the other side in the Y-direction. At the cross-section, the first apex and the second apex are joined. At a cross-section perpendicular to the X-direction at the center position of the main body portion in the X-direction, an opening angle of the first V-shaped member and an opening angle of the second V-shaped member are each no more than 150°.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: August 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yujiro Tatsumi, Kenichiro Otsuka, Yoshiaki Nakazawa, Masanori Yasuyama, Hitoshi Sakuma, Ayaka Musha
  • Patent number: 10695815
    Abstract: A press-formed product is shaped by press-working from a tailored blank made up of a plurality of metal sheets butt-welded together. The press-formed product includes a flange section, and an arc-shaped area which is an area of the flange section which is formed by stretch flange deformation, and in which an inner peripheral edge is open. A weld line of the tailored blank intersects with the inner peripheral edge and an outer peripheral edge of the arc-shaped area. An angle ? formed by the weld line and a maximum principal strain direction of the stretch flange deformation is 17 to 84°.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: June 30, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masahiro Saito, Yoshiaki Nakazawa, Kenichiro Otsuka, Yasuhiro Ito, Masanori Yasuyama, Masatoshi Tokunaga
  • Patent number: 10654221
    Abstract: A method of joining a metal and a plastic member, a method of joining a CFRP member and a plastic member, a method of joining a metal and a CFRP member through a plastic member, in particular a method of joining members able to join members by a faster joining speed and able to give a joined member excellent in joining strength are provided. A method of joining a metal and a plastic member by overlaying a metal and a plastic member and joining them by firing a laser beam from the plastic member side, comprising overlaying the plastic member and glass through which the laser beam will pass on the metal in that order and firing the laser beam from the plastic member side through the glass at a joining location where the metal and the plastic member are overlaid to join them by a joining speed of 0.5 m to 5.0 m/min.
    Type: Grant
    Filed: March 29, 2016
    Date of Patent: May 19, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masanori Yasuyama, Masatoshi Tokunaga, Teruki Sakamoto, Takumi Tamezane, Chisato Yoshinaga
  • Patent number: 10549388
    Abstract: A method of welding an overlapped portion according to the present invention in which a plurality of steel sheet members are joined at an overlapped portion, and at least one of the plurality of steel sheet members contains martensite, includes: forming a spot-welded portion having a nugget in the overlapped portion; and emitting a laser beam to form a melted and solidified portion crossing an end of the nugget and located between the nugget and a position externally spaced apart from an end of the nugget by not less than 3 mm, this melted and solidified portion being formed in the steel sheet member containing the martensite so as to have a depth of not less than 50% of the thickness of the steel sheet member containing the martensite at a position externally spaced apart from the end of the nugget by 1 mm.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: February 4, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroki Fujimoto, Tohru Okada, Masanori Yasuyama
  • Patent number: 10472698
    Abstract: A brazed joint having excellent tensile strength (TSS and CTS) and a method of production of the same are provided. A sheet combination 200 comprised of steel sheets 210, 220 between which a brazing filler metal 230 is clamped is heated at a temperature of the Ac3 point of the steel sheet (matrix material) or more. The Ar3 point of the regions near the brazing filler metal at the steel sheets is made higher than the Ar3 point of the steel sheets (matrix material), then the quenching start temperature X is made a temperature of the Ar3 point of the steel sheet (matrix material) or less and hot stamping is performed to produce a brazed joint.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: November 12, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Tasuku Zeniya, Hitomi Nishibata, Masanori Yasuyama
  • Patent number: 10435081
    Abstract: A joining structure of the invention includes a first metal sheet and a pair of second metal sheets. Each of the pair of second metal sheets is overlapped on the first metal sheet in a state where an end surface of one of the second metal sheets and an end surface of the other second metal sheet face each other, and the end surfaces that face each other are integrally joined to the first metal sheet by means of a single mass of melted metal.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: October 8, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenichiro Otsuka, Yoshiaki Nakazawa, Ryuichi Nishimura, Masanori Yasuyama
  • Patent number: 10427245
    Abstract: A method of production of a welded structure by butt welding two steel sheets (51, 52) by laser welding (11) while supplying assist gas (12) to a back surface of a melt pool (13), whereby it is possible to prevent formation of a through hole in the melt part (53), characterized in that a thickness of at least one steel sheet (52) of the two steel sheets (51, 52) is 0.6 mm or less, the assist gas (12) is a mixed gas (12) containing 10 to 50 vol % of O2 gas, and, when an O2 concentration in the mixed gas (12) is C (vol %), a flow rate L of mixed gas (12) (liter/min) satisfies 30 (liter/min)?C(vol %)×1 (liter/min/vol %)?L (liter/min)<40 (liter/min).
    Type: Grant
    Filed: April 3, 2015
    Date of Patent: October 1, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yujiro Tatsumi, Hiroki Fujimoto, Masanori Yasuyama