Patents by Inventor Masao Sakuta

Masao Sakuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9702838
    Abstract: A sample composed of a nickel-based metal is immersed in a corrosive solution (aqueous solution containing an acid and sodium chloride). The sample that has been immersed in the corrosive solution is exposed to a flame of engine oil, and further heated. By immersing the sample in the particular corrosive solution, a Ni-enriched phase which is deficient in additional elements and in which the Ni concentration increases is formed in a surface layer region of the sample. By exposing the sample having the Ni-enriched phase to the flame of the engine oil, components in the engine oil are activated and brought into contact with the sample to form a low-melting point phase in the surface layer region of the sample. By heating the sample having the low-melting point phase to melt the low-melting point phase and resolidifying the low-melting point phase, particles and the like can be formed depending on the type of material of the sample.
    Type: Grant
    Filed: November 4, 2013
    Date of Patent: July 11, 2017
    Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Hajime Ota, Taichiro Nishikawa, Kazuo Yamazaki, Masao Sakuta, Takeshi Tokuda
  • Publication number: 20150330922
    Abstract: A sample composed of a nickel-based metal is immersed in a corrosive solution (aqueous solution containing an acid and sodium chloride). The sample that has been immersed in the corrosive solution is exposed to a flame of engine oil, and further heated. By immersing the sample in the particular corrosive solution, a Ni-enriched phase which is deficient in additional elements and in which the Ni concentration increases is formed in a surface layer region of the sample. By exposing the sample having the Ni-enriched phase to the flame of the engine oil, components in the engine oil are activated and brought into contact with the sample to form a low-melting point phase in the surface layer region of the sample. By heating the sample having the low-melting point phase to melt the low-melting point phase and resolidifying the low-melting point phase, particles and the like can be formed depending on the type of material of the sample.
    Type: Application
    Filed: November 4, 2013
    Publication date: November 19, 2015
    Inventors: Hajime OTA, Taichiro NISHIKAWA, Kazuo YAMAZAKI, Masao SAKUTA, Takeshi TOKUDA
  • Publication number: 20150017729
    Abstract: An oxide film is formed on the surface of a sample made from a metal material by holding the above-described sample at a temperature of 800° C. or higher and 1,100° C. or lower in an oxygen-containing atmosphere, and the sample provided with the oxide film is immersed in a corrosive solution containing an acid and NaCl for a predetermined time. After immersion, the corrosion state (degree of denseness of oxide film, cracking state, and the like) of the sample is evaluated. The corrosion resistance of the sample can be evaluated appropriately and conveniently in a short period of time by causing accelerated corrosion in an environment simulating the actual environment of an internal combustion engine.
    Type: Application
    Filed: December 27, 2012
    Publication date: January 15, 2015
    Inventors: Hajime Ota, Taichiro Nishikawa, Masao Sakuta, Kazuo Yamazaki, Takeshi Tokuda, Shin Tomita, Yoshiyuki Takaki
  • Publication number: 20140370258
    Abstract: An electrode material contains, on a mass percent basis, Al: 0.005% to 0.2%, Si: 0.2% to 1.6%, Cr: 0.05% to 1.0%, Ti: 0.05% to 0.5%, and Y: 0.2% to 1.0%. The remainder are Ni and inevitable impurities. The Si/Cr mass ratio is 1 or more. Because of the inclusion of specific amounts of Al, Si, Cr, and Y and the Si content higher than the Al content, the electrode material has an oxidation inhibiting effect. The inclusion of the specific amount of Ti can reduce the occurrence of expansion and cracking of the oxide film. Because of the inclusion of the specific amount of Y, the oxide film can maintain the microstructure even at high temperatures and have high resistance to high-temperature oxidation. Having a Si/Cr ratio of 1 or more, the oxide film has improved corrosion resistance and is resistant to corrosion by corrosive liquids.
    Type: Application
    Filed: December 27, 2012
    Publication date: December 18, 2014
    Inventors: Hajime Ota, Taichiro Nishikawa, Masao Sakuta, Kazuo Yamazaki, Takeshi Tokuda, Shin Tomita, Yoshiyuki Takaki
  • Patent number: 8052810
    Abstract: A metal structure according to the present invention is unlikely to become brittle and has excellent hardness and creep resistance, characterized in that annealing has been applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. This metal structure includes at least two kinds of metal material, and annealing can be applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. For example, the present invention is advantageous in the manner of a microstructure for a contact probe. A fabricating method according to the present invention is a method of fabricating a metal structure unlikely to become brittle and having excellent hardness and creep resistance, characterized in that the step of applying annealing at a temperature not more than the temperature at which crystals of the metal material start to become larger is included.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: November 8, 2011
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazunori Okada, Yoshihiro Hirata, Shinji Inazawa, Masao Sakuta, Yoshiaki Tani, Teruhisa Sakata
  • Publication number: 20090176027
    Abstract: A metal structure according to the present invention is unlikely to become brittle and has excellent hardness and creep resistance, characterized in that annealing has been applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. This metal structure includes at least two kinds of metal material, and annealing can be applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. For example, the present invention is advantageous in the manner of a microstructure for a contact probe. A fabricating method according to the present invention is a method of fabricating a metal structure unlikely to become brittle and having excellent hardness and creep resistance, characterized in that the step of applying annealing at a temperature not more than the temperature at which crystals of the metal material start to become larger is included.
    Type: Application
    Filed: March 6, 2009
    Publication date: July 9, 2009
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kazunori OKADA, Yoshihiro Hirata, Shinji Inazawa, Masao Sakuta, Yoshiaki Tani, Teruhisa Sakata
  • Publication number: 20060144485
    Abstract: A metal structure according to the present invention is unlikely to become brittle and has excellent hardness and creep resistance, characterized in that annealing has been applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. This metal structure includes at least two kinds of metal material, and annealing can be applied at a temperature not more than the temperature at which crystals of the metal material start to become larger. For example, the present invention is advantageous in the manner of a microstructure for a contact probe. A fabricating method according to the present invention is a method of fabricating a metal structure unlikely to become brittle and having excellent hardness and creep resistance, characterized in that the step of applying annealing at at a temperature not more than the temperature at which crystals of the metal material start to become larger is included.
    Type: Application
    Filed: April 12, 2004
    Publication date: July 6, 2006
    Inventors: Kazunori Okada, Yoshihiro Hirata, Shinji Inazawa, Masao Sakuta, Yoshiaki Tani, Teruhisa Sakata