Patents by Inventor Masao Tokita

Masao Tokita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8894962
    Abstract: A carbon material and a method of manufacturing the carbon material are provided that can improve hardness and physical properties while fully gaining the benefit of SPS method, which makes it possible to obtain a dense carbon material with very short time. The carbon material is manufactured by a first step of filling mixture powder containing a carbon aggregate and a binder in a mold, and a second step of sintering the mixture powder by a spark plasma sintering method while compressing the mixture powder. The carbon material is characterized by having a Shore hardness HSD value of 60 or greater, and having a thermal expansion anisotropy ratio, an electrical resistivity anisotropy ratio, or a thermal conductivity anisotropy ratio, of 1.5 or greater.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: November 25, 2014
    Assignee: Toyo Tanso Co., Ltd.
    Inventors: Megumu Doi, Tsuyoshi Matsumoto, Yoshinari Miyamoto, Masao Tokita
  • Publication number: 20120237437
    Abstract: A carbon material and a method of manufacturing the carbon material are provided that can improve hardness and physical properties while fully gaining the benefit of SPS method, which makes it possible to obtain a dense carbon material with very short time. The carbon material is manufactured by a first step of filling mixture powder containing a carbon aggregate and a binder in a mold, and a second step of sintering the mixture powder by a spark plasma sintering method while compressing the mixture powder. The carbon material is characterized by having a Shore hardness HSD value of 60 or greater, and having a thermal expansion anisotropy ratio, an electrical resistivity anisotropy ratio, or a thermal conductivity anisotropy ratio, of 1.5 or greater.
    Type: Application
    Filed: October 13, 2010
    Publication date: September 20, 2012
    Applicant: TOYO TANSO CO., LTD.
    Inventors: Megumu Doi, Tsuyoshi Matsumoto, Yoshinari Miyamoto, Masao Tokita
  • Patent number: 7547204
    Abstract: The present invention provides a nano-precision sintering system 1 for sintering a nano-sized powder of a material in the pulse energization and pressure sintering process to obtain a highly purified sintered compact having a nano-sized grain structure, said nano-precision sintering system 1 comprising: at least one pre-process chamber 20 defined by at least one sealed housing 21 having at least one glove and designed to be controlled into a predetermined atmosphere; a sintering process chamber 30 defined by a sealed housing 31 having at least one glove and designed to be controlled into a predetermined atmosphere; a shut-off system 26 disposed in a passage providing communication between the pre-process chamber and the sintering process chamber so as to block the communication between the two chambers selectively while keeping it in an air tight condition; and a pulse energization and pressure sintering machine 50 having a vacuum chamber ā€œCā€ allowing for the sintering process to be carried out under a vacuum
    Type: Grant
    Filed: November 2, 2005
    Date of Patent: June 16, 2009
    Assignee: SPS Syntex Inc.
    Inventors: Masao Tokita, Shinichi Suzuki, Katsuyuki Nakagawa
  • Publication number: 20080175936
    Abstract: The present invention provides a nano-precision sintering system 1 for sintering a nano-sized powder of a material in the pulse energization and pressure sintering process to obtain a highly purified sintered compact having a nano-sized grain structure, said nano-precision sintering system 1 comprising: at least one pre-process chamber 20 defined by at least one sealed housing 21 having at least one glove and designed to be controlled into a predetermined atmosphere; a sintering process chamber 30 defined by a sealed housing 31 having at least one glove and designed to be controlled into a predetermined atmosphere; a shut-off system 26 disposed in a passage providing communication between the pre-process chamber and the sintering process chamber so as to block the communication between the two chambers selectively while keeping it in an air tight condition; and a pulse energization and pressure sintering machine 50 having a vacuum chamber ā€œCā€ allowing for the sintering process to be carried out under a vacuum
    Type: Application
    Filed: November 2, 2005
    Publication date: July 24, 2008
    Inventors: Masao Tokita, Shinichi Suzuki, Katsuyuki Nakagawa
  • Patent number: 6899265
    Abstract: Disclosed is a novel electric joining method and apparatus that can overcome the defects associated with the prior art while taking advantage of the technology for the pulse excited sintering process such as spark plasma sintering process or the hot-press joining process.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: May 31, 2005
    Assignees: Sumitomo Coal Mining Co., Ltd., Suwanetsu Kogyo Co., Ltd.
    Inventors: Yoshito Miyasaka, Masao Tokita, Hitoshi Karasawa, Fumitake Nishiyama
  • Publication number: 20050089436
    Abstract: The present invention is a method of loading a desired amount of powder material into a mold which comprises a tubular body having a bore extending therethrough to define a mold cavity. The method comprises the steps of: providing the mold with a lower press core fitted in the lower end of the bore; bringing the mold with said lower press core fitted therein to a powder filling position; displacing the lower press core relative to the mold so as to determine the depth of the top surface of the lower press core from the top surface of the mold; filling an amount of powder material into the mold and strickling off any excessive amount of powder material to the level of the top surface of the mold; pressing at a desired pressure the amount of powder material in the mold to form a powder compact; and displacing the powder compact with the lower press core relative to the mold so as to bring the powder compact to a desired position in the mold.
    Type: Application
    Filed: November 15, 2004
    Publication date: April 28, 2005
    Inventor: Masao Tokita
  • Patent number: 6881048
    Abstract: The present invention is a method of loading a desired amount of powder material into a mold which comprises a tubular body having a bore extending therethrough to define a mold cavity. The method comprises the steps of: providing the mold with a lower press core fitted in the lower end of the bore; bringing the mold with said lower press core fitted therein to a powder filling position; displacing the lower press core relative to the mold so as to determine the depth of the top surface of the lower press core from the top surface of the mold; filling an amount of powder material into the mold and strickling off any excessive amount of powder material to the level of the top surface of the mold; pressing at a desired pressure the amount of powder material in the mold to form a powder compact; and displacing the powder compact with the lower press core relative to the mold so as to bring the powder compact to a desired position in the mold.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: April 19, 2005
    Assignee: Sumitomo Coal Mining Co., Ltd.
    Inventor: Masao Tokita
  • Patent number: 6592798
    Abstract: A method for advantageously producing sintered eutectic ceramics having a homogenous and dense structure, in particular, a eutectic containing a rare earth aluminate compound. The method allows eutectic powder of alumina and a rare earth aluminate compound to stand at a temperature of 1300-1700° C. for 1-120 minutes under vacuum or in an non-oxidative atmosphere under a pressure of 5-100 MPa using a spark plasma sintering apparatus, thereby causing crystal growth to occur to obtain a rare earth aluminate eutectic structure crystal.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: July 15, 2003
    Assignees: Sumitomo Coal Mining Co., Ltd.
    Inventors: Mamoru Omori, Toshio Hirai, Masao Tokita
  • Publication number: 20030106877
    Abstract: Disclosed is a novel electric joining method and apparatus that can overcome the defects associated with the prior art while taking advantage of the technology for the pulse excited sintering process such as spark plasma sintering process or the hot-press joining process.
    Type: Application
    Filed: January 16, 2003
    Publication date: June 12, 2003
    Applicant: SUMITOMO COAL MINING CO., LTD.
    Inventors: Yoshito Miyasaka, Masao Tokita, Hitoshi Karasawa, Fumitake Nishiyama
  • Patent number: 6515250
    Abstract: Disclosed is a novel electric joining method and apparatus that can overcome the defects associated with the prior art while taking advantage of the technology for the pulse excited sintering process such as spark plasma sintering process or the hot-press joining process.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: February 4, 2003
    Assignees: Sumitomo Coal Mining Co., Ltd., Suwanetsu Kogyo Co., Ltd.
    Inventors: Yoshito Miyasaka, Masao Tokita, Hitoshi Karasawa, Fumitake Nishiyama
  • Patent number: 6383446
    Abstract: The present invention is a method of automatically loading powder material into a sintering mold and subsequently effecting electrical sintering to the powder material in the sintering mold.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: May 7, 2002
    Assignee: Sumitomo Coal Mining Co., Ltd.
    Inventor: Masao Tokita
  • Publication number: 20020011468
    Abstract: Disclosed is a novel electric joining method and apparatus that can overcome the defects associated with the prior art while taking advantage of the technology for the pulse excited sintering process such as spark plasma sintering process or the hot-press joining process.
    Type: Application
    Filed: June 4, 2001
    Publication date: January 31, 2002
    Applicant: SUMITOMO COAL MINING CO., LTD.
    Inventors: Yoshito Miyasaka, Masao Tokita, Hitoshi Karasawa, Fumitake Nishiyama
  • Patent number: D337334
    Type: Grant
    Filed: April 1, 1991
    Date of Patent: July 13, 1993
    Assignee: Sumitomo Sekitan Kogyo Kabushiki Kaisha also trading as Sumitomo Coal Mining Co., Ltd.
    Inventors: Shigeru Matsui, Masao Tokita, Shinichi Omura