Patents by Inventor Masao Yuga
Masao Yuga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11505842Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.20 to 0.50%, Si: 0.01 to 0.35%, Mn: 0.45 to 1.5%, P: 0.020% or less, S: 0.002% or less, 0: 0.003% or less, Al: 0.01 to 0.08%, Cu: 0.02 to 0.09%, Cr: 0.35 to 1.1%, Mo: 0.05 to 0.35%, B: 0.0010 to 0.0030%, Ca: 0.0010 to 0.0030%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 20 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 50 or less per 100 mm2.Type: GrantFiled: December 6, 2018Date of Patent: November 22, 2022Assignee: JFE STEEL CORPORATIONInventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
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Publication number: 20220364211Abstract: A stainless steel seamless pipe having high strength and excellent corrosion resistance. The stainless steel seamless pipe has a specified composition in which C, Si, Mn, Cr, Ni, Mo, Cu, and N satisfy a predetermined formula, a microstructure containing at least 25% martensitic phase, at most 65% ferrite phase, and at most 40% retained austenite phase by volume, and a yield strength of 758 MPa or more.Type: ApplicationFiled: August 27, 2020Publication date: November 17, 2022Applicant: JFE STEEL CORPORATIONInventors: Yuichi KAMO, Masao YUGA
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Publication number: 20220349036Abstract: A stainless steel seamless pipe having high strength and excellent corrosion resistance, and a method for producing the same. The stainless steel seamless pipe has a specified composition and satisfies a predetermined formula. The stainless steel seamless pipe has a microstructure containing at least 30% martensitic phase, at most 60% ferrite phase, and at most 40% retained austenite phase by volume, the stainless steel seamless pipe having a yield strength of 758 MPa or more.Type: ApplicationFiled: August 27, 2020Publication date: November 3, 2022Applicant: JFE STEEL CORPORATIONInventors: Yuichi KAMO, Masao YUGA
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Patent number: 11453924Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.3 to 1.5%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.5 to 0.8%, Mo: 0.5 to 1.3%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 10 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 30 or less per 100 mm2.Type: GrantFiled: December 6, 2018Date of Patent: September 27, 2022Assignee: JFE Steel CorporationInventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
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Patent number: 11414733Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.45 to 0.90%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.9 to 1.5%, Mo: 1.4 to 2.0%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 5 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 20 or less per 100 mm2.Type: GrantFiled: December 6, 2018Date of Patent: August 16, 2022Assignee: JFE Steel CorporationInventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
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Patent number: 11401570Abstract: The invention is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having high strength, and excellent sulfide stress corrosion cracking resistance. A method for manufacturing such a martensitic stainless steel seamless pipe is also provided. The martensitic stainless steel seamless pipe for oil country tubular goods has a yield stress of 758 MPa or more, and a composition that contains, in mass %, C: 0.0010 to 0.0094%, Si: 0.5% or less, Mn: 0.05 to 0.5%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 7.3%, Cr: 10.0 to 14.5%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.2% or less, N: 0.1% or less, Ti: 0.01 to 0.50%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy the predetermined relations, and the balance is Fe and incidental impurities.Type: GrantFiled: September 4, 2018Date of Patent: August 2, 2022Assignee: JFE STEEL CORPORATIONInventors: Mami Endo, Yuichi Kamo, Masao Yuga
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Publication number: 20220228231Abstract: The invention is intended to provide a duplex stainless steel and a method for manufacturing same. A duplex stainless steel pipe is also provided. A duplex stainless steel of the present invention has a specific composition, and has a microstructure containing an austenitic phase and a ferrite phase. The duplex stainless steel satisfies the following contents for C, Si, Mn, Cr, Mo, Ni, N, Cu, and W in the formula (1) below, and has a yield strength YS of 655 MPa or more, and an absorption energy vE?10 of 40 J or more as measured by a Charpy impact test at a test temperature of ?10° C. 0.55[% C]?0.056[% Si]+0.018[% Mn]?0.020[% Cr]?0.087[% Mo]+0.16[% Ni]+0.28[% N]?0.506[% Cu]?0.035[% W]+[% Cu*F]?0.Type: ApplicationFiled: April 9, 2020Publication date: July 21, 2022Applicant: JFE Steel CorporationInventors: Kazuki Fujimura, Kenichiro Eguchi, Yusuke Yoshimura, Masao Yuga
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Publication number: 20220177990Abstract: A stainless steel seamless pipe having high strength, excellent low-temperature toughness and corrosion resistance, and a composition including, in mass %, C: 0.06% or less, Si: 1.0% or less, Mn: 0.01% or more and 1.0% or less, P: 0.05% or less, S: 0.005% or less, Cr: 14.0% or more and 17.0% or less, Mo: more than 3.80% and 6.0% or less, Cu: more than 1.03% and 3.5% or less, Ni: 3.5% or more and 6.0% or less, Al: 0.10% or less, N: 0.10% or less, O: 0.010% or less, and the balance is Fe and incidental impurities. Elements C, Si, Mn, Cr, Ni, Mo, Cu, and N satisfy a predetermined relationship. The stainless steel seamless pipe has a yield strength of 862 MPa or more and has a microstructure that contains at least 40% martensitic phase, at most 60% ferrite phase, and at most 30% retained austenite phase by volume.Type: ApplicationFiled: February 28, 2020Publication date: June 9, 2022Applicant: JFE STEEL CORPORATIONInventors: Yuichi KAMO, Masao YUGA
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Patent number: 11313007Abstract: Provided herein is a high-strength seamless steel pipe containing a particular chemical composition. The volume fraction of tempered martensite is 90% or more in terms of a volume fraction. The number of nitride inclusions with a particle diameter of 4 ?m or more is 50 or less per 100 mm2, the number of nitride inclusions with a particle diameter of less than 4 ?m is 500 or less per 100 mm2, the number of oxide inclusions with a particle diameter of 4 ?m or more is 40 or less per 100 mm2, and the number of oxide inclusions with a particle diameter of less than 4 ?m is 400 or less per 100 mm2 in a cross section perpendicular to a rolling direction.Type: GrantFiled: September 13, 2017Date of Patent: April 26, 2022Assignee: JFE Steel CorporationInventors: Masao Yuga, Mitsuhiro Okatsu
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Patent number: 11306369Abstract: Provided herein is a high-strength stainless steel seamless pipe for oil country tubular goods. The high-strength stainless steel seamless pipe having a yield strength of 862 MPa or more contains, in mass %, C:0.05% or less, Si: 0.5% or less, Mn: 0.15 to 1.0%, P: 0.030% or less, S: 0.005% or less, Cr: 14.5 to 17.5%, Ni: 3.0 to 6.0%, Mo: 2.7 to 5.0%, Cu: 0.3 to 4.0%, W: 0.1 to 2.5%, V: 0.02 to 0.20%, Al: 0.10% or less, N: 0.15% or less, B: 0.0005 to 0.0100%, and the balance Fe and unavoidable impurities, and in which the composition satisfies specific formulas. The stainless steel pipe has more than 45% martensite phase, 10 to 45% ferrite phase, and 30% or less retained austenite phase. The ferrite grains have a maximum crystal grain size of 500 ?m or less.Type: GrantFiled: January 23, 2018Date of Patent: April 19, 2022Assignee: JFE Steel CorporationInventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi, Yasuhide Ishiguro
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Patent number: 11286548Abstract: The invention is intended to provide a high-strength stainless steel seamless pipe for oil country tubular goods having high strength with a yield strength of 862 MPa (125 ksi) or more, excellent low-temperature toughness, and excellent corrosion resistance. The invention is also intended to provide a method for manufacturing such a high-strength stainless steel seamless pipe. The high-strength stainless steel seamless pipe has a microstructure that is at least 45% tempered martensite phase, 20 to 40% ferrite phase, and more than 10% and 25% or less retained austenite phase by volume. The high-strength stainless steel seamless pipe has a yield strength of 862 MPa or more, and a maximum crystal grain diameter of 500 ?m or less for ferrite crystal grains when crystal grains with a crystal orientation difference of within 15° are defined as the same crystal grains.Type: GrantFiled: July 25, 2018Date of Patent: March 29, 2022Assignee: JFE Steel CorporationInventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi, Yasuhide Ishiguro
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Publication number: 20220074009Abstract: The disclosure is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having high strength and excellent sulfide stress corrosion cracking resistance and a method for manufacturing thereof. The martensitic stainless steel seamless pipe for oil country tubular goods has a composition that contains, in mass %, C: 0.0100% or more, Si: 0.5% or less, Mn: 0.25 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.06 to 0.25%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy predetermined relations, and the balance is Fe and incidental impurities. The martensitic stainless steel seamless pipe has a yield stress of 758 MPa or more.Type: ApplicationFiled: September 25, 2019Publication date: March 10, 2022Applicant: JFE STEEL CORPORATIONInventors: Mami ENDO, Yuichi KAMO, Masao YUGA
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Patent number: 11268161Abstract: Provided herein is a high strength seamless stainless steel pipe. A method for producing such a high strength seamless stainless steel pipe is also provided. The high strength seamless stainless steel pipe has a certain composition. The high strength seamless stainless steel pipe has a structure that includes a tempered martensite phase as a primary phase, and 20 to 40% ferrite phase, and at most 25% residual austenite phase in terms of a volume fraction, and in which C, Cr, Ni, Mo, Nb, N, W, and Cu in the residual austenite phase satisfy a predetermined formula.Type: GrantFiled: December 6, 2017Date of Patent: March 8, 2022Assignee: JFE Steel CorporationInventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi
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Publication number: 20220018007Abstract: Provided herein is a duplex stainless steel seamless pipe and a method for manufacturing the same. The duplex stainless steel seamless pipe has a composition comprising, in mass %, C: 0.005 to 0.08%, Si: 0.01 to 1.0%, Mn: 0.01 to 10.0%, Cr: 20 to 35%, Ni: 1 to 15%, Mo: 0.5 to 6.0%, N: 0.150 to less than 0.400%, and one, two or more selected from Ti: 0.0001 to 0.3%, Al: 0.0001 to 0.3%, V: 0.005 to 1.5%, Nb: 0.005 to less than 1.5%, and the balance being Fe and incidental impurities. The duplex stainless steel seamless pipe contains N, Ti, Al, V, and Nb so as to satisfy the following formula (1). The duplex stainless steel seamless pipe has an axial tensile yield strength of 757 MPa or more, and a ratio of 0.85 to 1.15 as a fraction of axial compressive yield strength to axial tensile yield strength. 0.150>N?(1.58Ti+2.70Al+1.58V+1.44Nb) . . . ??(1), wherein N, Ti, Al, V, and Nb represent the content of each element in mass %.Type: ApplicationFiled: November 1, 2019Publication date: January 20, 2022Applicant: JFE Steel CorporationInventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ota, Kazuki Fujimura, Masao Yuga
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Patent number: 11186885Abstract: The high-strength seamless steel pipe has a volume fraction of tempered martensite of 95% or more, and a prior austenite size number of 8.5 or more, and contains nitride inclusions having a size of 4 ?m or more and whose number is 100 or less per 100 mm2, nitride inclusions having a size of less than 4 ?m and whose number is 700 or less per 100 mm2, oxide inclusions having a size of 4 ?m or more and whose number is 60 or less per 100 mm2, and oxide inclusions having a size of less than 4 ?m and whose number is 500 or less per 100 mm2, in a cross section perpendicular to a rolling direction.Type: GrantFiled: October 18, 2016Date of Patent: November 30, 2021Assignee: JFE Steel CorporationInventors: Masao Yuga, Mitsuhiro Okatsu, Hiroki Ota
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Publication number: 20210363620Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.45 to 0.90%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.9 to 1.5%, Mo: 1.4 to 2.0%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 5 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 20 or less per 100 mm2.Type: ApplicationFiled: December 6, 2018Publication date: November 25, 2021Applicant: JFE Steel CorporationInventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
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Patent number: 11111566Abstract: The steel pipe of the present invention is a low alloy high strength seamless steel pipe for oil country tubular goods including a composition containing, in terms of mass %, C: 0.23 to 0.27%, Si: 0.01 to 0.35%, Mn: 0.45 to 0.70%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.8 to 1.5%, Mo: 0.5 to 1.0%, Nb: 0.02 to 0.05%, B: 0.0015 to 0.0030%, Ti: 0.005 to 0.020%, and N: 0.005% or less, and having a ratio of the Ti content to the N content (Ti/N) of 3.0 to 4.0, with the balance being Fe and inevitable impurities, the steel pipe having a ratio of a stress at a strain of 0.7% to a stress at a strain of 0.4% in a stress-strain curve of 1.02 or less and a yield strength of 655 MPa or more.Type: GrantFiled: August 22, 2018Date of Patent: September 7, 2021Assignee: JFE Steel CorporationInventors: Mitsuhiro Okatsu, Masao Yuga, Hiroki Ota, Kazuki Fujimura
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Publication number: 20210207232Abstract: A martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance, and a method for manufacturing the same. The martensitic stainless steel seamless pipe has a composition that contains, by mass %, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.255 to 0.500%, Cu: 0.01 to 1.0%, Co: 0.01 to 1.0%, and the balance being Fe and incidental impurities. C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy a predetermined relationship.Type: ApplicationFiled: April 25, 2019Publication date: July 8, 2021Applicant: JFE STEEL CORPORATIONInventors: Mami ENDO, Yuichi KAMO, Masao YUGA
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Publication number: 20210198764Abstract: The invention is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance. A method for manufacturing such a martensitic stainless steel seamless pipe is also provided. The martensitic stainless steel seamless pipe for oil country tubular goods has a composition that contains, in mass %, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.010 to 0.054%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%. C, Mn, Cr, Cu, Ni, Mo, W, N, and Ti satisfy the predetermined relations, and the balance is Fe and incidental impurities. The martensitic stainless steel seamless pipe has a yield stress of 758 MPa or more.Type: ApplicationFiled: April 25, 2019Publication date: July 1, 2021Applicant: JFE STEEL CORPORATIONInventors: Mami ENDO, Yuichi KAMO, Masao YUGA
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Patent number: 10975450Abstract: A low alloy high strength thick-walled seamless steel pipe for oil country tubular goods is provided having a wall thickness of 40 mm or more and a yield strength of 758 MPa or more, the steel pipe including a composition containing, in terms of mass %, C: 0.25 to 0.31%, Si: 0.01 to 0.35%, Mn: 0.55 to 0.70%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.040%, Cu: 0.02 to 0.09%, Cr: 0.8 to 1.5%, Mo: 0.9 to 1.6%, V: 0.04 to 0.10%, Nb: 0.005 to 0.05%, B: 0.0015 to 0.0030%, Ti: 0.005 to 0.020%, and N: 0.005% or less, and having Ti/N of 3.0 to 4.0, with the balance being Fe and inevitable impurities, wherein a cumulative frequency rate at a measurement point at which a Mo segregation degree by a predetermined expression is 1.5 or more is 1% or less.Type: GrantFiled: November 18, 2016Date of Patent: April 13, 2021Assignee: JFE Steel CorporationInventors: Mitsuhiro Okatsu, Masao Yuga, Kenichiro Eguchi, Haruo Nakamichi