Patents by Inventor Masao Yuga

Masao Yuga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11505842
    Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.20 to 0.50%, Si: 0.01 to 0.35%, Mn: 0.45 to 1.5%, P: 0.020% or less, S: 0.002% or less, 0: 0.003% or less, Al: 0.01 to 0.08%, Cu: 0.02 to 0.09%, Cr: 0.35 to 1.1%, Mo: 0.05 to 0.35%, B: 0.0010 to 0.0030%, Ca: 0.0010 to 0.0030%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 20 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 50 or less per 100 mm2.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: November 22, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
  • Publication number: 20220364211
    Abstract: A stainless steel seamless pipe having high strength and excellent corrosion resistance. The stainless steel seamless pipe has a specified composition in which C, Si, Mn, Cr, Ni, Mo, Cu, and N satisfy a predetermined formula, a microstructure containing at least 25% martensitic phase, at most 65% ferrite phase, and at most 40% retained austenite phase by volume, and a yield strength of 758 MPa or more.
    Type: Application
    Filed: August 27, 2020
    Publication date: November 17, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuichi KAMO, Masao YUGA
  • Publication number: 20220349036
    Abstract: A stainless steel seamless pipe having high strength and excellent corrosion resistance, and a method for producing the same. The stainless steel seamless pipe has a specified composition and satisfies a predetermined formula. The stainless steel seamless pipe has a microstructure containing at least 30% martensitic phase, at most 60% ferrite phase, and at most 40% retained austenite phase by volume, the stainless steel seamless pipe having a yield strength of 758 MPa or more.
    Type: Application
    Filed: August 27, 2020
    Publication date: November 3, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuichi KAMO, Masao YUGA
  • Patent number: 11453924
    Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.3 to 1.5%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.5 to 0.8%, Mo: 0.5 to 1.3%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 10 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 30 or less per 100 mm2.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 27, 2022
    Assignee: JFE Steel Corporation
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
  • Patent number: 11414733
    Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.45 to 0.90%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.9 to 1.5%, Mo: 1.4 to 2.0%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 5 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 20 or less per 100 mm2.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: August 16, 2022
    Assignee: JFE Steel Corporation
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
  • Patent number: 11401570
    Abstract: The invention is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having high strength, and excellent sulfide stress corrosion cracking resistance. A method for manufacturing such a martensitic stainless steel seamless pipe is also provided. The martensitic stainless steel seamless pipe for oil country tubular goods has a yield stress of 758 MPa or more, and a composition that contains, in mass %, C: 0.0010 to 0.0094%, Si: 0.5% or less, Mn: 0.05 to 0.5%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 7.3%, Cr: 10.0 to 14.5%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.2% or less, N: 0.1% or less, Ti: 0.01 to 0.50%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy the predetermined relations, and the balance is Fe and incidental impurities.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: August 2, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Mami Endo, Yuichi Kamo, Masao Yuga
  • Publication number: 20220228231
    Abstract: The invention is intended to provide a duplex stainless steel and a method for manufacturing same. A duplex stainless steel pipe is also provided. A duplex stainless steel of the present invention has a specific composition, and has a microstructure containing an austenitic phase and a ferrite phase. The duplex stainless steel satisfies the following contents for C, Si, Mn, Cr, Mo, Ni, N, Cu, and W in the formula (1) below, and has a yield strength YS of 655 MPa or more, and an absorption energy vE?10 of 40 J or more as measured by a Charpy impact test at a test temperature of ?10° C. 0.55[% C]?0.056[% Si]+0.018[% Mn]?0.020[% Cr]?0.087[% Mo]+0.16[% Ni]+0.28[% N]?0.506[% Cu]?0.035[% W]+[% Cu*F]?0.
    Type: Application
    Filed: April 9, 2020
    Publication date: July 21, 2022
    Applicant: JFE Steel Corporation
    Inventors: Kazuki Fujimura, Kenichiro Eguchi, Yusuke Yoshimura, Masao Yuga
  • Publication number: 20220177990
    Abstract: A stainless steel seamless pipe having high strength, excellent low-temperature toughness and corrosion resistance, and a composition including, in mass %, C: 0.06% or less, Si: 1.0% or less, Mn: 0.01% or more and 1.0% or less, P: 0.05% or less, S: 0.005% or less, Cr: 14.0% or more and 17.0% or less, Mo: more than 3.80% and 6.0% or less, Cu: more than 1.03% and 3.5% or less, Ni: 3.5% or more and 6.0% or less, Al: 0.10% or less, N: 0.10% or less, O: 0.010% or less, and the balance is Fe and incidental impurities. Elements C, Si, Mn, Cr, Ni, Mo, Cu, and N satisfy a predetermined relationship. The stainless steel seamless pipe has a yield strength of 862 MPa or more and has a microstructure that contains at least 40% martensitic phase, at most 60% ferrite phase, and at most 30% retained austenite phase by volume.
    Type: Application
    Filed: February 28, 2020
    Publication date: June 9, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuichi KAMO, Masao YUGA
  • Patent number: 11313007
    Abstract: Provided herein is a high-strength seamless steel pipe containing a particular chemical composition. The volume fraction of tempered martensite is 90% or more in terms of a volume fraction. The number of nitride inclusions with a particle diameter of 4 ?m or more is 50 or less per 100 mm2, the number of nitride inclusions with a particle diameter of less than 4 ?m is 500 or less per 100 mm2, the number of oxide inclusions with a particle diameter of 4 ?m or more is 40 or less per 100 mm2, and the number of oxide inclusions with a particle diameter of less than 4 ?m is 400 or less per 100 mm2 in a cross section perpendicular to a rolling direction.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: April 26, 2022
    Assignee: JFE Steel Corporation
    Inventors: Masao Yuga, Mitsuhiro Okatsu
  • Patent number: 11306369
    Abstract: Provided herein is a high-strength stainless steel seamless pipe for oil country tubular goods. The high-strength stainless steel seamless pipe having a yield strength of 862 MPa or more contains, in mass %, C:0.05% or less, Si: 0.5% or less, Mn: 0.15 to 1.0%, P: 0.030% or less, S: 0.005% or less, Cr: 14.5 to 17.5%, Ni: 3.0 to 6.0%, Mo: 2.7 to 5.0%, Cu: 0.3 to 4.0%, W: 0.1 to 2.5%, V: 0.02 to 0.20%, Al: 0.10% or less, N: 0.15% or less, B: 0.0005 to 0.0100%, and the balance Fe and unavoidable impurities, and in which the composition satisfies specific formulas. The stainless steel pipe has more than 45% martensite phase, 10 to 45% ferrite phase, and 30% or less retained austenite phase. The ferrite grains have a maximum crystal grain size of 500 ?m or less.
    Type: Grant
    Filed: January 23, 2018
    Date of Patent: April 19, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi, Yasuhide Ishiguro
  • Patent number: 11286548
    Abstract: The invention is intended to provide a high-strength stainless steel seamless pipe for oil country tubular goods having high strength with a yield strength of 862 MPa (125 ksi) or more, excellent low-temperature toughness, and excellent corrosion resistance. The invention is also intended to provide a method for manufacturing such a high-strength stainless steel seamless pipe. The high-strength stainless steel seamless pipe has a microstructure that is at least 45% tempered martensite phase, 20 to 40% ferrite phase, and more than 10% and 25% or less retained austenite phase by volume. The high-strength stainless steel seamless pipe has a yield strength of 862 MPa or more, and a maximum crystal grain diameter of 500 ?m or less for ferrite crystal grains when crystal grains with a crystal orientation difference of within 15° are defined as the same crystal grains.
    Type: Grant
    Filed: July 25, 2018
    Date of Patent: March 29, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi, Yasuhide Ishiguro
  • Publication number: 20220074009
    Abstract: The disclosure is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having high strength and excellent sulfide stress corrosion cracking resistance and a method for manufacturing thereof. The martensitic stainless steel seamless pipe for oil country tubular goods has a composition that contains, in mass %, C: 0.0100% or more, Si: 0.5% or less, Mn: 0.25 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.06 to 0.25%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy predetermined relations, and the balance is Fe and incidental impurities. The martensitic stainless steel seamless pipe has a yield stress of 758 MPa or more.
    Type: Application
    Filed: September 25, 2019
    Publication date: March 10, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Mami ENDO, Yuichi KAMO, Masao YUGA
  • Patent number: 11268161
    Abstract: Provided herein is a high strength seamless stainless steel pipe. A method for producing such a high strength seamless stainless steel pipe is also provided. The high strength seamless stainless steel pipe has a certain composition. The high strength seamless stainless steel pipe has a structure that includes a tempered martensite phase as a primary phase, and 20 to 40% ferrite phase, and at most 25% residual austenite phase in terms of a volume fraction, and in which C, Cr, Ni, Mo, Nb, N, W, and Cu in the residual austenite phase satisfy a predetermined formula.
    Type: Grant
    Filed: December 6, 2017
    Date of Patent: March 8, 2022
    Assignee: JFE Steel Corporation
    Inventors: Yuichi Kamo, Masao Yuga, Kenichiro Eguchi
  • Publication number: 20220018007
    Abstract: Provided herein is a duplex stainless steel seamless pipe and a method for manufacturing the same. The duplex stainless steel seamless pipe has a composition comprising, in mass %, C: 0.005 to 0.08%, Si: 0.01 to 1.0%, Mn: 0.01 to 10.0%, Cr: 20 to 35%, Ni: 1 to 15%, Mo: 0.5 to 6.0%, N: 0.150 to less than 0.400%, and one, two or more selected from Ti: 0.0001 to 0.3%, Al: 0.0001 to 0.3%, V: 0.005 to 1.5%, Nb: 0.005 to less than 1.5%, and the balance being Fe and incidental impurities. The duplex stainless steel seamless pipe contains N, Ti, Al, V, and Nb so as to satisfy the following formula (1). The duplex stainless steel seamless pipe has an axial tensile yield strength of 757 MPa or more, and a ratio of 0.85 to 1.15 as a fraction of axial compressive yield strength to axial tensile yield strength. 0.150>N?(1.58Ti+2.70Al+1.58V+1.44Nb) . . . ??(1), wherein N, Ti, Al, V, and Nb represent the content of each element in mass %.
    Type: Application
    Filed: November 1, 2019
    Publication date: January 20, 2022
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Sasaki, Tatsuro Katsumura, Hiroki Ota, Kazuki Fujimura, Masao Yuga
  • Patent number: 11186885
    Abstract: The high-strength seamless steel pipe has a volume fraction of tempered martensite of 95% or more, and a prior austenite size number of 8.5 or more, and contains nitride inclusions having a size of 4 ?m or more and whose number is 100 or less per 100 mm2, nitride inclusions having a size of less than 4 ?m and whose number is 700 or less per 100 mm2, oxide inclusions having a size of 4 ?m or more and whose number is 60 or less per 100 mm2, and oxide inclusions having a size of less than 4 ?m and whose number is 500 or less per 100 mm2, in a cross section perpendicular to a rolling direction.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: November 30, 2021
    Assignee: JFE Steel Corporation
    Inventors: Masao Yuga, Mitsuhiro Okatsu, Hiroki Ota
  • Publication number: 20210363620
    Abstract: Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.25 to 0.50%, Si: 0.01 to 0.40%, Mn: 0.45 to 0.90%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.9 to 1.5%, Mo: 1.4 to 2.0%, Nb: 0.005 to 0.05%, B: 0.0005 to 0.0040%, Ca: 0.0010 to 0.0020%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 5 or less per 100 mm2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 20 or less per 100 mm2.
    Type: Application
    Filed: December 6, 2018
    Publication date: November 25, 2021
    Applicant: JFE Steel Corporation
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Yoichi Ito
  • Patent number: 11111566
    Abstract: The steel pipe of the present invention is a low alloy high strength seamless steel pipe for oil country tubular goods including a composition containing, in terms of mass %, C: 0.23 to 0.27%, Si: 0.01 to 0.35%, Mn: 0.45 to 0.70%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.080%, Cu: 0.02 to 0.09%, Cr: 0.8 to 1.5%, Mo: 0.5 to 1.0%, Nb: 0.02 to 0.05%, B: 0.0015 to 0.0030%, Ti: 0.005 to 0.020%, and N: 0.005% or less, and having a ratio of the Ti content to the N content (Ti/N) of 3.0 to 4.0, with the balance being Fe and inevitable impurities, the steel pipe having a ratio of a stress at a strain of 0.7% to a stress at a strain of 0.4% in a stress-strain curve of 1.02 or less and a yield strength of 655 MPa or more.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: September 7, 2021
    Assignee: JFE Steel Corporation
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Hiroki Ota, Kazuki Fujimura
  • Publication number: 20210207232
    Abstract: A martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance, and a method for manufacturing the same. The martensitic stainless steel seamless pipe has a composition that contains, by mass %, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.255 to 0.500%, Cu: 0.01 to 1.0%, Co: 0.01 to 1.0%, and the balance being Fe and incidental impurities. C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy a predetermined relationship.
    Type: Application
    Filed: April 25, 2019
    Publication date: July 8, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Mami ENDO, Yuichi KAMO, Masao YUGA
  • Publication number: 20210198764
    Abstract: The invention is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance. A method for manufacturing such a martensitic stainless steel seamless pipe is also provided. The martensitic stainless steel seamless pipe for oil country tubular goods has a composition that contains, in mass %, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.50%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.010 to 0.054%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%. C, Mn, Cr, Cu, Ni, Mo, W, N, and Ti satisfy the predetermined relations, and the balance is Fe and incidental impurities. The martensitic stainless steel seamless pipe has a yield stress of 758 MPa or more.
    Type: Application
    Filed: April 25, 2019
    Publication date: July 1, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Mami ENDO, Yuichi KAMO, Masao YUGA
  • Patent number: 10975450
    Abstract: A low alloy high strength thick-walled seamless steel pipe for oil country tubular goods is provided having a wall thickness of 40 mm or more and a yield strength of 758 MPa or more, the steel pipe including a composition containing, in terms of mass %, C: 0.25 to 0.31%, Si: 0.01 to 0.35%, Mn: 0.55 to 0.70%, P: 0.010% or less, S: 0.001% or less, O: 0.0015% or less, Al: 0.015 to 0.040%, Cu: 0.02 to 0.09%, Cr: 0.8 to 1.5%, Mo: 0.9 to 1.6%, V: 0.04 to 0.10%, Nb: 0.005 to 0.05%, B: 0.0015 to 0.0030%, Ti: 0.005 to 0.020%, and N: 0.005% or less, and having Ti/N of 3.0 to 4.0, with the balance being Fe and inevitable impurities, wherein a cumulative frequency rate at a measurement point at which a Mo segregation degree by a predetermined expression is 1.5 or more is 1% or less.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: April 13, 2021
    Assignee: JFE Steel Corporation
    Inventors: Mitsuhiro Okatsu, Masao Yuga, Kenichiro Eguchi, Haruo Nakamichi