Patents by Inventor Masaru Karai

Masaru Karai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230400607
    Abstract: Lenses are arrayed in a lattice on an array surface of a microlens array. A lens has a convex surface that is cylindrical throughout sections that are parallel to a lattice direction of the lens and are orthogonal to the array surface. In each of meridians of the sections parallel to the lattice direction of the lens, a sag amount is corrected so as to increase an inclination of a skirt. In another aspect, a lens has a concave surface that is cylindrical throughout sections that are parallel to a lattice direction of the lens and are orthogonal to an array surface. In each of meridians of the sections parallel to the lattice direction of the lens, a sag amount is corrected so as to increase an inclination of a rim.
    Type: Application
    Filed: November 16, 2021
    Publication date: December 14, 2023
    Applicant: KURARAY CO., LTD.
    Inventors: Keisuke IKEDA, Atsushi UCHIDA, Masaru KARAI
  • Patent number: 11378812
    Abstract: The present invention provides a diffuser plate in a simple structure capable of achieving optical properties with less luminance irregularity and color irregularity and good quality of appearance. A diffuser plate is a diffuser plate where a plurality of microlenses are placed on a principal surface, shapes of the plurality of microlenses along a cross-section perpendicular to the principal surface are different from one another and do not have an axis of symmetry. A method for designing the diffuser plate includes steps of determining a specific reference microlens; placing the reference microlens on the principal surface; forming a specific phase modulation shape; and determining a shape of the plurality of microlenses by combining the specific reference microlens and the specific phase modulation shape.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: July 5, 2022
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masaru Karai
  • Publication number: 20220179129
    Abstract: A fine concave and convex pattern film which includes a base material film having a fine concave and convex pattern on at least a part of its surface and an antireflection film composed of an inorganic film formed on at least a part of a surface of the fine concave and convex pattern.
    Type: Application
    Filed: March 25, 2020
    Publication date: June 9, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Tomohiro TAKAHASHI, Takashi NATSUME, Masaru KARAI
  • Publication number: 20220128742
    Abstract: A transmission-type or reflection-type diffuser plate including a planar base material on which an optical element having an effective diameter of “a” in an X-axis direction and an effective diameter of “b” in a Y-axis direction is provided to constitute an a×b two-dimensional basic periodic structure, each of the basic periodic structure having an Na×Mb two-dimensional periodic phase structure in which a basic block has N rows and M columns including N optical elements in the X-axis direction and M optical elements in the Y-axis direction, the diffuser plate being configured such that if a phase structure Pnm in the n-th row and the m-th column is expressed by Pn1+P1m, and directivity is represented by square of the absolute value of Fourier transform of complex transmittance or complex reflectance of an optical element in the n-th row and the m-th column in the basic block; a ratio of standard deviation to average of the directivity is 0.3 or less.
    Type: Application
    Filed: January 21, 2020
    Publication date: April 28, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Keisuke IKEDA, Atsushi UCHIDA, Masaru KARAI
  • Patent number: 11237305
    Abstract: Provided is a diffuser plate that makes it possible to mitigate unevenness of luminance or unevenness of color while suppressing speckle noise of transmitted light or reflected light. The diffuser plate of the present invention includes a microlens array having a structure that creates an optical path length difference for incident light or reflected light, the microlenses having the same effective diameter. The microlens array constitutes a basic block structure in which periodic arrangement is provided with a period of an integer multiple of the effective diameter, a two-dimensional second periodic structure having a period that is N times the period of the microlens array in the basic periodic structure is configured by a repetitive arrangement of the basic blocks, and the microlenses are set to create an optical path length difference based upon a specific arrangement within the basic block structure.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: February 1, 2022
    Assignee: KURARAY CO., LTD.
    Inventors: Keisuke Ikeda, Atsushi Uchida, Masaru Karai
  • Patent number: 11231527
    Abstract: A diffuser plate includes a plurality of fine structures having two or more types of lens functions arranged on a main surface. Intensity of diffused light within a desired diffusion angle range is substantially uniform, and the diffuser plate satisfies a relation of P×P×Sk?400 [?m2], where P is an average pitch of the plurality of fine structures, Sk is a standard deviation of relative luminance of the plurality of fine structures in their front directions, P?200 [?m], and Sk?0.005. Thus, it is possible to provide a diffuser plate having a simple structure capable of achieving optical properties with little luminance and color unevenness and excellent appearance quality when an image is projected.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: January 25, 2022
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masaru Karai, Junji Watanabe
  • Patent number: 11175440
    Abstract: The present invention provides a diffuser plate whose luminance of emission light emitted from a microlens is even in a diffusion range. The diffuser plate comprises a projection side main surface, an emission side main surface, and a fine structure having a plurality of microlens shape parts with a microlens-like shape. A numerical aperture NA of the projection light is greater than 0 and 0.140 or less. An incident angle ?i formed by an optical axis of the projection light at the microlens shape part and a normal of the projection side main surface intersecting with each other is in a range of 0 to 50 degrees. At least one of the plurality of microlens shape parts emits the emission light at an emission angle ?o formed by the optical axis of the emission light and the normal of the projection side main surface intersecting with each other.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: November 16, 2021
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masaru Karai
  • Patent number: 10921609
    Abstract: A diffuser plate capable of achieving excellent appearance quality when an image is projected. A transmissive diffuser plate including a microlens angle modulation distribution group provided on at least one of a light incident surface and a light emitting surface is provided. A microlens angle modulation distribution group includes a plurality of microlenses and an angle modulation part having an angle modulation distribution for angle-modulating a direction of main light emitted from each of the plurality of microlenses. When a ratio ?/P of a wavelength ? [?m] of the main light to an average arrangement period P [?m] of the microlens is denoted by ? [rad], and when the direction of the main light emitted from each of the plurality of microlenses is modulated by a modulation angle ? [rad], a ratio ?/? of the modulation angle ? to ? satisfies 0.1<?/?<10.0.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: February 16, 2021
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masaru Karai, Koji Ishida
  • Patent number: 10901122
    Abstract: The present disclosure pertains to the field of screen. It is an object of the present disclosure to provide a transmissive screen including a microlens array. The screen of the present disclosure further comprises an aperture array arranged on a surface opposite to the surface on which the microlens array is disposed. A light shielding portion of the aperture array is a metal film. The transmissive screen of the present disclosure can be used for a display.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: January 26, 2021
    Assignee: KURARAY Co., Ltd.
    Inventors: Junji Watanabe, Masaru Karai, Tomohiro Takahashi, Chikafumi Kurahashi
  • Patent number: 10877188
    Abstract: A composite diffuser plate capable of inhibiting luminance unevenness from occurring locally is described. The composite diffuser plate includes a first diffuser plate and a second diffuser plate arranged in this order from an incident side. At least one of the first diffuser plate and the second diffuser plate is composed of a random microlens array including multiple microlenses. The microlenses include a plurality of parameters defining a lens shape. At least one of the plural parameters is randomly distributed. The random microlens array causes a phase difference to be generated in transmitted light.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: December 29, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Junji Watanabe, Masaru Karai, Atsushi Uchida
  • Publication number: 20200400863
    Abstract: Provided is a diffuser plate that makes it possible to mitigate unevenness of luminance or unevenness of color while suppressing speckle noise of transmitted light or reflected light. The diffuser plate of the present invention includes a microlens array having a structure that creates an optical path length difference for incident light or reflected light, the microlenses having the same effective diameter. The microlens array constitutes a basic block structure in which periodic arrangement is provided with a period of an integer multiple of the effective diameter, a two-dimensional second periodic structure having a period that is N times the period of the microlens array in the basic periodic structure is configured by a repetitive arrangement of the basic blocks, and the microlenses are set to create an optical path length difference based upon a specific arrangement within the basic block structure.
    Type: Application
    Filed: February 15, 2019
    Publication date: December 24, 2020
    Applicant: KURARAYCO., LTD.
    Inventors: Keisuke IKEDA, Atsushi UCHIDA, Masaru KARAI
  • Publication number: 20200284952
    Abstract: The present invention provides a diffuser plate whose luminance of emission light emitted from a microlens is even in a diffusion range. The diffuser plate comprises a projection side main surface, an emission side main surface, and a fine structure having a plurality of microlens shape parts with a microlens-like shape. A numerical aperture NA of the projection light is greater than 0 and 0.140 or less. An incident angle ?i formed by an optical axis of the projection light at the microlens shape part and a normal of the projection side main surface intersecting with each other is in a range of 0 to 50 degrees. At least one of the plurality of microlens shape parts emits the emission light at an emission angle ?o formed by the optical axis of the emission light and the normal of the projection side main surface intersecting with each other.
    Type: Application
    Filed: October 2, 2017
    Publication date: September 10, 2020
    Applicant: KURARAY CO., LTD.
    Inventors: Atsushi UCHIDA, Masaru KARAI
  • Publication number: 20200117019
    Abstract: The present invention provides a diffuser plate in a simple structure capable of achieving optical properties with less luminance irregularity and color irregularity and good quality of appearance. A diffuser plate is a diffuser plate where a plurality of microlenses are placed on a principal surface, shapes of the plurality of microlenses along a cross-section perpendicular to the principal surface are different from one another and do not have an axis of symmetry. A method for designing the diffuser plate includes steps of determining a specific reference microlens; placing the reference microlens on the principal surface; forming a specific phase modulation shape; and determining a shape of the plurality of microlenses by combining the specific reference microlens and the specific phase modulation shape.
    Type: Application
    Filed: December 13, 2019
    Publication date: April 16, 2020
    Applicant: KURARAY CO., LTD.
    Inventors: Atsushi UCHIDA, Masaru KARAI
  • Patent number: 10551633
    Abstract: The present invention provides a diffuser plate in a simple structure capable of achieving optical properties with less luminance irregularity and color irregularity and good quality of appearance. A diffuser plate is a diffuser plate where a plurality of microlenses are placed on a principal surface, shapes of the plurality of microlenses along a cross-section perpendicular to the principal surface are different from one another and do not have an axis of symmetry. A method for designing the diffuser plate includes steps of determining a specific reference microlens; placing the reference microlens on the principal surface; forming a specific phase modulation shape; and determining a shape of the plurality of microlenses by combining the specific reference microlens and the specific phase modulation shape.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: February 4, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masaru Karai
  • Patent number: 10451778
    Abstract: The present invention provides a diffuser plate and a method for producing a diffuser plate that can improve variations in luminance of transmitted light or reflected light in a simple structure and that enable easy design and production.
    Type: Grant
    Filed: September 29, 2015
    Date of Patent: October 22, 2019
    Assignee: KURARAY CO., LTD.
    Inventors: Atsushi Uchida, Masashi Hirai, Masaru Karai
  • Publication number: 20190146237
    Abstract: The present disclosure provides a diffuser plate capable of achieving excellent appearance quality when an image is projected. A transmissive diffuser plate including a microlens angle modulation distribution group provided on at least one of a light incident surface and a light emitting surface is provided. A microlens angle modulation distribution group includes a plurality of microlenses and an angle modulation part having an angle modulation distribution for angle-modulating a direction of main light emitted from each of the plurality of microlenses. When a ratio ?/P of a wavelength ? [?m] of the main light to an average arrangement period P [?m] of the microlens is denoted by ? [rad], and when the direction of the main light emitted from each of the plurality of microlenses is modulated by a modulation angle ? [rad], a ratio ?/? of the modulation angle ? to ? satisfies 0.1<?/?<10.0.
    Type: Application
    Filed: April 25, 2017
    Publication date: May 16, 2019
    Applicant: KURARAY CO., LTD.
    Inventors: Atsushi UCHIDA, Masaru KARAI, Koji ISHIDA
  • Publication number: 20190018170
    Abstract: The present disclosure pertains to the field of screen. It is an object of the present disclosure to provide a transmissive screen including a microlens array. The screen of the present disclosure further comprises an aperture array arranged on a surface opposite to the surface on which the microlens array is disposed. A light shielding portion of the aperture array is a metal film. The transmissive screen of the present disclosure can be used for a display.
    Type: Application
    Filed: January 11, 2017
    Publication date: January 17, 2019
    Applicant: KURARAY Co., Ltd.
    Inventors: Junji WATANABE, Masaru KARAI, Tomohiro TAKAHASHI, Chikafumi KURAHASHI
  • Patent number: 10126549
    Abstract: The present invention provides a method for designing a light diffusion pattern with which a light diffusion pattern to exhibit desired light diffusion properties can be designed depending on a few systematic procedures. The method includes a lens data preparation step of preparing lens data having desired light diffusion properties, a placement step of placing a plurality of lens data (100) prepared in the lens data preparation step in a predetermined region (200), a cutting step of, when an overlap (210) of lenses (100) occurs in the placement step, cutting out a part (421) of a lens shape to eliminate the overlap (210), and a repositioning step of replicating a shape of the cutout part (421) and repositioning it to another place.
    Type: Grant
    Filed: April 9, 2015
    Date of Patent: November 13, 2018
    Assignee: KURARAY Co., Ltd.
    Inventors: Atsushi Uchida, Masashi Hirai, Masaru Karai
  • Publication number: 20180113240
    Abstract: The present disclosure provides a composite diffuser plate capable of inhibiting luminance unevenness from occurring locally. Provided is a composite diffuser plate (100, 200, 300) including a first diffuser plate (10) and a second diffuser plate (20, 30) arranged in this order from an incident side. At least one of the first diffuser plate (10) and the second diffuser plate (20, 30) is composed of a random microlens array (10) including a plurality of microlenses (12). The plurality of microlenses (12) include a plurality of parameters defining a lens shape. At least one of the plurality of parameters is randomly distributed. The random microlens array (10) causes a phase difference to be generated in transmitted light.
    Type: Application
    Filed: April 7, 2016
    Publication date: April 26, 2018
    Applicant: KURARAY CO., LTD.
    Inventors: Junji WATANABE, Masaru KARAI, Atsushi UCHIDA
  • Publication number: 20180106930
    Abstract: A diffuser plate includes a plurality of fine structures having two or more types of lens functions arranged on a main surface. Intensity of diffused light within a desired diffusion angle range is substantially uniform, and the diffuser plate satisfies a relation of P×P×Sk?400 [?m2], where P is an average pitch of the plurality of fine structures, Sk is a standard deviation of relative luminance of the plurality of fine structures in their front directions, P?200 [?m], and Sk?0.005. Thus, it is possible to provide a diffuser plate having a simple structure capable of achieving optical properties with little luminance and color unevenness and excellent appearance quality when an image is projected.
    Type: Application
    Filed: March 10, 2016
    Publication date: April 19, 2018
    Applicant: KURARAY CO., LTD.
    Inventors: Atsushi UCHIDA, Masaru KARAI, Junji WATANABE