Patents by Inventor Masaru Mitsuji
Masaru Mitsuji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6268429Abstract: The present invention provides an aqueous coating comprising: (A) a resin having hydroxyl group and carboxyl group in the molecule, (B) an alkyl-etherified methylolmelamine resin, and (C) an oxazoline group-containing compound. This aqueous coating can alleviate the problems of conventional aqueous coatings comprising (a) a resin having hydroxyl group and carboxyl group and (b) an alkyl-etherified methylolmelamine resin.Type: GrantFiled: January 13, 2000Date of Patent: July 31, 2001Assignee: Kansai Paint Co., Ltd.Inventors: Masaru Mitsuji, Nobushige Numa, Yugen Kawamoto
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Patent number: 6060554Abstract: The present invention provides an aqueous coating comprising:(A) a resin having hydroxyl group and carboxyl group in the molecule,(B) an alkyl-etherified methylolmelamine resin, and(C) an oxazoline group-containing compound.This aqueous coating can alleviate the problems of conventional aqueous coatings comprising (a) a resin having hydroxyl group and carboxyl group and (b) an alkyl-etherified methylolmelamine resin.Type: GrantFiled: January 22, 1998Date of Patent: May 9, 2000Assignee: Kansai Paint Co., Ltd.Inventors: Masaru Mitsuji, Nobushige Numa, Yugen Kawamoto
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Patent number: 5824424Abstract: The present invention provides a cationic electrodepositable coating composition comprising:?I! a polyurethane-modified epoxy resin-amine adduct obtained by a reaction of:(A) a polyurethane compound having one terminal isocyanate group in the molecule, obtained by a reaction of (a) a polyhydroxy compound having a number-average molecular weight of 50-8,000, (b) a polyisocyanate compound, and (c) a compound having one active hydrogen atom in the molecule,(B) a bisphenol type epoxy resin having at least two epoxy groups in the molecule, and(C) an active-hydrogen-containing amine compound, and ?II! a nonionic film-forming resin.This composition can form a coating film having excellent weathering resistance and corrosion resistance and, when used in combination with an aqueous base coating and a powder coating (a top coat), can provide a coating system which is simple to apply, which can give a coating film very superior in appearance, corrosion resistance, weathering resistance, chipping resistance, etc.Type: GrantFiled: January 12, 1998Date of Patent: October 20, 1998Assignee: Kansai Paint Co., Ltd.Inventors: Hidehiko Haneishi, Masanobu Kudoh, Koji Kamikado, Kyoichi Horibe, Masafumi Kume, Takahisa Kasukawa, Toshio Ohkoshi, Akimasa Nakahata, Tadayoshi Tatsuno, Masaru Mitsuji
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Patent number: 5756221Abstract: The present invention provides a coating method which comprises applying, onto a material to be coated, a cationic electrodepositable coating composition comprising (A) a polyurethane-modified epoxy resin-amine adduct obtained by a reaction of (A-1) a polyurethane-compound having one terminal isocyanate group in the molecule, obtained by a reaction of (a) a polyhydroxy compound having a number-average molecular weight of 50-8,000, (b) a polyisocyanate compound, and (c) a compound having one active hydrogen atom in the molecule; (A-2) a bisphenol type epoxy resin having at least two epoxy groups in the molecule; and (A-3) an active-hydrogen-containing amine compound, and (B) a nonionic film-forming resin, the weight ratio of the resin (A)/the resin (B) being 15/85 to 95/5 and the coating composition comprising substantially no pigment, then heat-curing the formed electrocoating film; and thereafter applying, onto the cured electrocoating film, an aqueous coating composition comprising a metallic pigment and/orType: GrantFiled: January 17, 1997Date of Patent: May 26, 1998Assignee: Kansai Paint Co., Ltd.Inventors: Kyoichi Horibe, Hidehiko Haneishi, Masaru Mitsuji, Motoshi Yabuta, Yasumasa Okumura
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Patent number: 5691002Abstract: The coating method of the present invention comprises sequentially applying an amine-neutralized type aqueous intermediate coating composition and an amine-neutralized type aqueous top coating composition, the method being characterized in that a coating composition mainly comprising (A) an amine-neutralized base resin having a hydroxyl value of 30 to 150 KOH mg/g and an acid value of 15 to 50 KOH mg/g, (B) an amino resin and (C) an organic sulfonic acid amine salt is used as the amine-neutralized type aqueous intermediate coating composition. The method of the present invention can improve the adhesion between layers of a multi-layer coating film formed from aqueous coating compositions and chipping resistance of said coating film.Type: GrantFiled: January 31, 1996Date of Patent: November 25, 1997Assignee: Kansai Paint Company, Limited.Inventors: Hiroaki Oda, Masaru Mitsuji, Yasumasa Okumura, Hiroshi Inoue, Hisashi Isaka
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Patent number: 5539049Abstract: Disclosed is an aqueous resin dispersion prepared by dispersing in an aqueous medium a graft resin (A) and a hydrophobic melamine resin (B), said graft resin (A) having a weight average molecular weight of 10,000 to 100,000 and an acid value of 5 to 80, and consisting of a hydrophobic main chain moiety and a hydrophilic side chain moiety, said hydrophilic side chain moiety being 5,000 to 50,000 in weight average molecular weight and at least 20 in acid value.Type: GrantFiled: May 23, 1994Date of Patent: July 23, 1996Assignee: Kansai Paint Company LimitedInventors: Junichi Kajima, Masaru Mitsuji, Mitsugu Endo, Yasuo Takaya
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Patent number: 5332766Abstract: Disclosed are (1) a water-dispersible resin composition prepared by a process comprising; (I) reacting a silane monomer (A) having hydrolytic functional group and/or silano group and polymerizable unsaturated bond with a vinyl monomer (B) in an aqueous medium to obtain a three-dimensionally crosslinked particulate polymer, (II) reacting the particulate polymer with the silane monomer (A) and/or an allyl acrylate or allyl methacrylate (C), and (III) copolymerizing the resulting reaction product with a vinyl monomer component comprising a carboxyl-containing vinyl monomer (D), followed by neutralizing the carboxyl group; (2) a water-dispersible coating composition comprising a crosslinking agent and the water-dispersible resin composition prepared using a hydroxyl-containing vinyl monomer and another vinyl monomer as the vinyl monomer (B) in the step (I), and (3) a coating method characterized by using as a base coat composition a water-dispersible coating composition comprising the foregoing water-dispersibleType: GrantFiled: March 1, 1993Date of Patent: July 26, 1994Assignee: Kansai Paint Co., Ltd.Inventors: Yasuo Takaya, Masaru Mitsuji, Mitsugu Endo
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Patent number: 5288771Abstract: Disclosed are (1) a water-dispersible resin composition prepared by a process comprising; (I) reacting a silane monomer (A) having hydrolytic functional group and/or silanol group and polymerizable unsaturated bond with a vinyl monomer (B) in an aqueous medium to obtain a three-dimensionally crosslinked particulate polymer, (II) reacting the particulate polymer with the silane monomer (A) or a mixture of the silane monomer (A) and an allyl acrylate or allyl methacrylate (C), and (III) copolymerizing the resulting reaction product with a vinyl monomer component comprising a carboxyl-containing vinyl monomer (D), followed by neutralizing the carboxyl group; (2) a water-dispersible coating composition comprising a crosslinking agent and the water-dispersible resin composition prepared using a hydroxyl-containing vinyl monomer and another vinyl monomer as the vinyl monomer (B) in the step (I), and (3) a coating method characterized by using as a base coat composition a water-dispersible coating composition compriType: GrantFiled: January 17, 1991Date of Patent: February 22, 1994Assignee: Kansai Paint Company, LimitedInventors: Yasuo Takaya, Masaru Mitsuji, Mitsugu Endo
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Patent number: 5281655Abstract: Disclosed is an aqueous coating composition characterized in that the composition consists essentially of:(A) a resin for use in aqueous coating compositions,(B) a urethane resin emulsion, and(C) crosslinking agent,the component (B) being an aqueous dispersion of a polyurethane resin prepared by reacting (a) an aliphatic polyisocyanate and/or an alicyclic polyisocyanate, (b) a high-molecular-weight polyol, (c) an .alpha.,.alpha.-dimethylolmonocarboxylic acid, and when required, (d) a chain lengthening agent and/or a polymerization terminator, and subsequently neutralizing the carboxyl with (e) a primary monoamine and/or a secondary monoamine.Type: GrantFiled: July 22, 1992Date of Patent: January 25, 1994Assignee: Kansai Paint Company, LimitedInventors: Masaru Mitsuji, Mitsugu Endo, Junichi Kajima, Yasuo Takaya
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Patent number: 5227422Abstract: Desclosed is an aqueous coating composition characterized in that the composition consists essentially of:(A) a resin for use in aqueous coating compositions,(B) a urethane resin emulsion, and(C) crosslinking agent,the component (B) being an aqueous dispersion of a polyurethane resin prepared by reacting (a) an aliphatic polyisocyanate and/or an alicyclic polyisocyanate, (b) a high-molecular-weight polyol, (c) an .alpha.,.alpha.-dimethylolmonocarboxylic acid, and when required, (d) a chain lengthening agent and/or a polymerization terminator, and subsequently neutralizing the carboxyl with (e) a primary monoamine and/or a secondary monoamine.Type: GrantFiled: August 21, 1991Date of Patent: July 13, 1993Assignee: Kansai Paint Company, LimitedInventors: Masaru Mitsuji, Mitsugu Endo, Junichi Kajima, Yasuo Takaya
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Patent number: 5130167Abstract: Disclosed is a coating method comprising the steps of applying a base coat composition to a substrate, applying a clear coating composition to the coated surface while the applied base coat composition is still uncured and curing the two coating compositions thus applied at the same time, the method being characterized in that the base coat composition is an aqueous one containing a coloring pigment and that the clear coating composition is a curable one containing a basal resin and a curing catalyst as main components, the basal resin being a resin (Y) having in the molecule hydroxyl group and/or hydrolyzable group both directly attached to the silicon atom, and epoxy group or a resin mixture (Z) of a resin or a compound (Z-1) having hydroxyl group and/or hydrolyzable group both directly attached to the silicon atom and a resin (Z-2) having epoxy group.Type: GrantFiled: July 13, 1990Date of Patent: July 14, 1992Assignee: Kansai Paint Company, LimitedInventors: Masaru Mitsuji, Akira Kasari, Nobuyuki Kawasaki
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Patent number: 5011881Abstract: Disclosed are (1) an aqueous thermoplastic coating composition for coating plastics substrates, the composition consisting essentially of:(A) an aqueous acrylic resin and(B) a urethane resin emulsion,the component (B) being a self-emulsifiable urethane emulsion prepared by subjecting a urethane prepolymer to reaction for chain extension by water and emulsification after or during neutralization of the urethane prepolymer with a tertiary amine, the urethane prepolymer consisting essentially of (i) an aliphatic and/or an alicyclic diisocyanate, (ii) a polyether diol and/or polyester diol both having a number-average molecular weight of about 500 to about 5000, (iii) a low-molecular weight polyhydroxyl compound and (iv) a dimethylolalkanoic acid in NCO/OH equivalent ratio of 1.1-1.Type: GrantFiled: January 16, 1990Date of Patent: April 30, 1991Assignee: Kansai Paint Company, LimitedInventors: Yasuhiro Fujii, Masaru Mitsuji, Junichi Kajima
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Patent number: 4981759Abstract: A coating method, which comprises(i) applying to a substrate a multilayer film-forming cationic electrodeposition paint composed of(A) a cationic electrodepositable epoxy resin having a surface tension of 40 to 60 dynes/cm and being able to form a cathodically electrodepositable aqueous bath by neutralization with an acid, and(B) a nonionic film-forming resin having a surface tension of 25 to 45 dynes/cm,the weight ratio of resin (A) to resin (B) being from 60:40 to 98:2 and the surface tension of resin (A) being greater than that of resin (B), and curing the coated film by heating,(ii) applying a water-base or organic solvent-base colored paint as a first top coat, and(iii) applying as a second top coat a powder paint capable of forming a transparent film which may be colored.Type: GrantFiled: May 2, 1988Date of Patent: January 1, 1991Assignee: Kansa Paint Co., Ltd.Inventors: Eisaku Nakatani, Masaru Mitsuji, Yasuhiro Fujii, Katsuya Sera, Yuzo Miyamoto, Masafumi Kume, Tadayoshi Tatsuno, Akimasa Nakahata
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Patent number: 4948829Abstract: Disclosed are (1) an aqueous coating composition which is characterized in that the composition comprises:(A) an acrylic resin-type emulsion,(B) a urethane resin-type emulsion and(C) a crosslinking agentthe component (B) being a self-emulsifiable urethane emulsion prepard by subjecting a urethane prepolymer to reaction for chain extension by water and to emulsification after or during neutralization of the urethane prepolymer with a tertiary amine, the urethane prepolymer consisting essentially of (i) an aliphatic and/or alicyclic diisocyanate, (ii) a polyether diol and/or polyester diol both having a number-average molecular weight of about 500 to about 5000, (iii) a low-molecular weight polyhydroxyl compound and (iv) a dimethylolalkanoic acid in an NCO/OH ratio by equivalent of 1.1-1.9/1; and (2) a two-coat one-bake coating method characterized by use of said aqueous coating composition as the base-coat composition.Type: GrantFiled: May 5, 1989Date of Patent: August 14, 1990Assignees: Kansai Paint Co., Ltd., Sanyo Chemical Industries, Ltd.Inventors: Masaru Mitsuji, Mistugu Endo, Youji Kawachi, Akira Asada
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Patent number: 4900774Abstract: An aqueous coating composition characterized in that the composition comprises:(A) a water-dispersible film-forming acrylic polymer,(B) a crosslinking agent prepared by dispersing a hydrophobic melamine resin in water in the presence of a water-soluble resin, the hydrophobic melamine resin being up to about 20 in solvent dilution ratio when diluted with a water/methanol solvent mixture (35/65 in weight ratio) and about 500 to about 4000 in weight average molecular weight, and(C) a pigment.The composition is very suitable for use in the two-coat one-bake coating method as a base-coat composition.Type: GrantFiled: January 28, 1988Date of Patent: February 13, 1990Assignee: Kansai Paint Company, LimitedInventors: Masaru Mitsuji, Mitsugu Endo, Kaoru Morita, Yasuo Takaya