Patents by Inventor Masaru Nishinaka
Masaru Nishinaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8889250Abstract: A laminate of the present invention comprises a plating-target material including a layer-A, that is subjected to electroless copper plating and has a surface roughness such that an arithmetic mean roughness Ra measured at a cutoff value of 0.002 mm is less than 0.5 ?m. The 90° anti-peeling adhesive force of the layer-A is 1.0 N/25 mm or less. Furthermore, the layer-A includes a polyimide resin having a siloxane structure formed by polymerizing a diamine component having a structure represented by Formula (6) in a content of 5 to 95 mol % based on the entire diamine component. A sheet containing the layer-A has an elongation modulus of 1.8 GPa or less. The plating-target material of the present invention has a high adhesiveness to an electroless plating film formed on its surface, even if the surface is not so rough, and it is possible to favorably form electroless plating on the entire surface.Type: GrantFiled: October 13, 2005Date of Patent: November 18, 2014Assignee: Kaneka CorporationInventors: Kanji Shimoosako, Takashi Ito, Shigeru Tanaka, Masaru Nishinaka, Mutsuaki Murakami
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Patent number: 8313831Abstract: The present invention provides a laminate having a two-layer or three-layer structure including a non-thermoplastic polyimide film and a thermoplastic polyimide layer provided on one or both of the surfaces thereof, the surface of the thermoplastic polyimide layer being surface-treated; a laminate including a polymer film and a layer provided on one or both of the surfaces thereof, the layer including a polyimide resin composition comprising a polyimide resin with a specified structure and a thermosetting component; and a resin film and a laminate including the same which provided one, at least, of surface having a Ra1 value of arithmetic mean roughness of 0.05 ?m to 1 ?m measured with a cutoff value of 0.002 mm, and a Ra1/Ra2 ratio of 0.4 to 1, Ra2 being a value measured with a cutoff value of 0.1 mm. These laminates can provide a printed circuit board with excellent adhesiveness, on which a micro-wiring circuit can be formed.Type: GrantFiled: December 12, 2003Date of Patent: November 20, 2012Assignee: Kaneka CorporationInventors: Shigeru Tanaka, Takashi Itoh, Masaru Nishinaka, Kanji Shimo-Ohsako, Mutsuaki Murakami
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Patent number: 8092900Abstract: It is an object of the present invention to provide a component for plating suitably used in, for example, producing a printed circuit board, a solution, and a printed circuit board including the component, the component for plating having satisfactory adhesion to an electroless plating film provided on a surface of the component even when the surface roughness of the surface of the component is small. The object is achieved by a component for electroless plating including at least a surface a for electroless plating, the surface a having a surface roughness of 0.5 ?m or less in terms of arithmetic average roughness measured with a cutoff value of 0.002 mm, and the surface a containing a polyimide resin having a siloxane structure.Type: GrantFiled: August 4, 2005Date of Patent: January 10, 2012Assignee: Kaneka CorporationInventors: Kanji Shimoosako, Takashi Ito, Masaru Nishinaka, Shigeru Tanaka, Mutsuaki Murakami
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Patent number: 7662429Abstract: A laminate comprising a polyimide and a conductor layer, which is obtained by forming at least one conductor layer directly on the surface of a thermoplastic polyimide, is thermally fused by pressurizing and heating to thereby enhance the adhesion strength between the thermoplastic polyimide and the conductor layer. Thus, a laminate having an excellent adhesion strength between a conductor layer and a polyimide film can be obtained without performing any surface roughening treatment or using any adhesive metal layer.Type: GrantFiled: February 14, 2001Date of Patent: February 16, 2010Assignee: Kaneka CorporationInventors: Shoji Hara, Takashi Itoh, Hitoshi Nojiri, Masaru Nishinaka
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Publication number: 20090281267Abstract: A material for plating contains a resin layer to be subjected to electroless plating, and the resin layer contains polyimide resin having a specific structure. The material for plating has high adhesiveness with an electroless plating film formed on the surface of the resin layer even if surface roughness of the resin layer is low, and the material for plating also has high solder heat-resistance. Therefore, the material for plating is preferably applicable to manufacture of printed wiring boards etc.Type: ApplicationFiled: April 28, 2006Publication date: November 12, 2009Inventors: Kanji Shimoosako, Takashi Ito, Shigeru Tanaka, Masaru Nishinaka, Mutsuaki Murakami
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Publication number: 20090025966Abstract: The present invention provides: a copper-clad laminate, facilitating the formation of highly reliable fine wires, in which copper foil has been formed firmly on a flat and smooth surface; a laminate; an electroless plating material; a fiber-resin composite; and a printed wiring board obtained with use of them. Further, the present invention provides a method for manufacturing a multilayer printed wiring board on which fine wires can be formed with high accuracy and a multilayer printed wiring board that is obtained by the method. A copper-clad laminate of the present invention includes a plated copper layer (1), a resin layer (2), and a fiber-resin composite layer (3), and is arranged at least such that the plated copper layer (1) and the resin layer (2) are laminated so as to make contact with each other. The copper-clad laminate (10) is arranged such that a plated copper layer is formed on a resin layer having good adhesive properties with respect to copper foil.Type: ApplicationFiled: April 19, 2006Publication date: January 29, 2009Inventors: Kanji Shimoosako, Takashi Ito, Shigeru Tanaka, Masaru Nishinaka, Mutsuaki Murakami
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Publication number: 20080314618Abstract: It is an object of the present invention to provide a component for plating suitably used in, for example, producing a printed circuit board, a solution, and a printed circuit board including the component, the component for plating having satisfactory adhesion to an electroless plating film provided on a surface of the component even when the surface roughness of the surface of the component is small. The object is achieved by a component for electroless plating including at least a surface a for electroless plating, the surface a having a surface roughness of 0.5 ?m or less in terms of arithmetic average roughness measured with a cutoff value of 0.002 mm, and the surface a containing a polyimide resin having a siloxane structure.Type: ApplicationFiled: August 4, 2005Publication date: December 25, 2008Applicant: Kaneka CorporationInventors: Kanji Shimoosako, Takashi Ito, Masaru Nishinaka, Shigeru Tanaka, Mutsuaki Murakami
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Publication number: 20070264490Abstract: A plating-target material of the present invention includes a layer-A to be subjected to electroless plating. The surface roughness of the layer-A is such that an arithmetic mean roughness Ra measured at a cutoff value of 0.002 mm is less than 0.5 ?m. The 90° anti-peeling adhesive force of the layer-A is 1.0 N/25 mm or less. Furthermore, the layer-A includes a polyimide resin. Further, a plating-target material of the present invention includes the layer-A to be subjected to electroless plating. The layer-A includes a resin, and the sheet containing the layer-A has an elongation modulus of 1.8 GPa or less. The plating-target material of the present invention has a high adhesiveness to an electroless plating film formed on its surface, even if the surface is not so rough, and it is possible to favorably form electroless plating on the entire surface. Accordingly, the plating-target material of the present invention is suitably applicable to manufacturing of a printed-wiring board or the like.Type: ApplicationFiled: October 13, 2005Publication date: November 15, 2007Applicant: Kaneka CorporationInventors: Kanji Shimoosako, Takashi Ito, Shigeru Tanaka, Masaru Nishinaka, Mutsuaki Murakami
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Patent number: 7252881Abstract: A multilayer structure comprising a conductor layer, an adhesive layer, and a polymer film layer interposed between the conductor layer and the adhesive layer. The multilayer structure can be used to provide a multilayer wiring board having excellent electrical properties and an excellent balance of physical properties, high heat resistance, a narrow pitch wiring pattern, a small-diameter via, uniform insulating layer thickness, an appropriately low coefficient of linear expansion, and stable adhesiveness between a metal and the polymer film. The polymer film layer may contain at least one repeating unit represented by formula (1) in the molecule. The present invention also provides a multilayer wiring board obtained from the multilayer structure.Type: GrantFiled: April 12, 2001Date of Patent: August 7, 2007Assignee: Kaneka CorporationInventors: Takashi Itoh, Shoji Hara, Hirosaku Nagano, Masaru Nishinaka
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Patent number: 7247367Abstract: The polyimide film of the present invention is produced in the following manner: polyamic acid made of a combination of a specific acid anhydride constituent and a specific diamine constituent are heated under a low-pressure circumstance for heat imidation, and the obtained imide is dissolved again in a solvent to be polyimide solution, then the polyimide solution is formed to be a film. In this manner, it is possible to provide a polyimide film essentially transparent and colorless, and has sufficient toughness to prevent occurrences of a crack or a break when the film is folded and creased by hand.Type: GrantFiled: February 20, 2002Date of Patent: July 24, 2007Assignee: Kaneka CorporationInventors: Masaru Nishinaka, Takashi Itoh
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Patent number: 7179519Abstract: Polyimide/metal laminates having a polyimide film and a metal layer laminated thereon, wherein the polyimide film contains titanium element and flexible print wiring boards with the use of the same are disclosed. The polyimide/metal laminates are excellent in adhesion under the ordinary conditions and, moreover, can sustain the adhesive strength at a high ratio after exposure to high temperature or high temperature and high humidity. Owing to these characteristics, these polyimide/metal laminates are appropriately usable in flexible print wiring boards, multi-layered print wiring boards, rigid flex wiring boards, tapes for TAP, semiconductor packages such as CFOs and multi chip modules (MCMs), magnetic recording films, coating films for aerospace materials and filmy resistance elements.Type: GrantFiled: May 16, 2003Date of Patent: February 20, 2007Assignee: Kaneka CorporationInventors: Masaru Nishinaka, Kiyokazu Akahori
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Patent number: 7115681Abstract: The present invention provides a resin composition comprising a polyimide containing particular dianhydride and diamine, and an epoxy resin. The resin composition can be bonded at a relatively low temperature, has excellent heat resistance, adhesion property, soldering heat resistance and retaining ratio of peeling strength after PCT. By forming a circuit using the polyimide resin sheet or the polyimide resin sheet with metal foil, which comprises the resin composition, according to the semi-additive method, a printed wiring board having a good wiring shape, firm adhesion of circuit and high insulating resistance in the microcircuit space can be obtained.Type: GrantFiled: July 8, 2002Date of Patent: October 3, 2006Assignee: Kaneka CorporationInventors: Kanji Shimo-Ohsako, Takashi Itoh, Masaru Nishinaka, Shigeru Tanaka, Mutsuaki Murakami
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Patent number: 7101619Abstract: The present invention provides a laminate used for a printed wiring substrate and a multilayer printed wiring board which have high heat resistance, wiring patterns with narrow pitches, vias with a small diameter, insulating layer having uniform thickness and stable adhesion between the metal layer and the synthetic resin film, and which contribute to miniaturization, high capability and functional improvement of electronic equipment. The present invention relates to a metal laminate comprising a metal layer laminated on one or both faces of a synthetic resin film, wherein the metal layer is a metal foil having a thickness of at most 5 ?m.Type: GrantFiled: May 20, 2005Date of Patent: September 5, 2006Assignee: Kaneka CorporationInventors: Masaru Nishinaka, Takashi Itoh, Kanji Shimo-Ohsako
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Publication number: 20060138707Abstract: To provide a polyimide film having an original film width of at least 500 mm, whose isotropy in a width direction is improved to have uniform properties, which polyimide film has been apt to cause property difference in the width direction by continuous molding. The polyimide film has an original film width of at least 500 mm and a thickness of at most 50 ?m, wherein the maximum value of MOR-c is at most 1.35 and a tensile elastic modulus is at least 5.0 GPa at any part of the film.Type: ApplicationFiled: February 17, 2006Publication date: June 29, 2006Inventors: Hidehito Nishimura, Kazuhiro Ono, Masaru Nishinaka, Kiyokazu Akahori
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Publication number: 20060115670Abstract: The present invention provides a laminate having a two-layer or three-layer structure including a non-thermoplastic polyimide film and a thermoplastic polyimide layer provided on one or both of the surfaces thereof, the surface of the thermoplastic polyimide layer being surface-treated; a laminate including a polymer film and a layer provided on one or both of the surfaces thereof, the layer including a polyimide resin composition comprising a polyimide resin with a specified structure and a thermosetting component; and a resin film and a laminate including the same which provided one, at least, of surface having a Ra1 value of arithmetic mean roughness of 0.05 ?m to 1 ?m measured with a cutoff value of 0.002 mm, and a Ra1/Ra2 ratio of 0.4 to 1, Ra2 being a value measured with a cutoff value of 0.1 mm. These laminates can provide a printed circuit board with excellent adhesiveness, on which a micro-wiring circuit can be formed.Type: ApplicationFiled: December 12, 2003Publication date: June 1, 2006Inventors: Shigeru Tanaka, Takashi Itoh, Masaru Nishinaka, Kanji Shimo-Ohsako, Mutsuaki Murakami
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Publication number: 20060048963Abstract: A laminate which comprises a thermoplastic polyimide layer and a metal layer, or comprises a non-thermoplastic polyimide film layer and, formed on one or both surfaces, a thermoplastic polyimide layer and a metal layer; and a printed wiring board comprising the laminate. The laminate can be used for forming a high density circuit thereon, exhibits good resistance to further processing such as desmearing and excellent adhesion, and is excellent in adhesion reliability in a high temperature atmosphere.Type: ApplicationFiled: December 5, 2003Publication date: March 9, 2006Inventors: Masaru Nishinaka, Takashi Itoh, Shigeru Tanaka, Mutsuaki Murakami
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Publication number: 20050221080Abstract: The present invention provides a laminate used for a printed wiring substrate and a multilayer printed wiring board which have high heat resistance, wiring patterns with narrow pitches, vias with a small diameter, insulating layer having uniform thickness and stable adhesion between the metal layer and the synthetic resin film, and which contribute to miniaturization, high capability and functional improvement of electronic equipment. The present invention relates to a metal laminate comprising a metal layer laminated on one or both faces of a synthetic resin film, wherein the metal layer is a metal foil having a thickness of at most 5 ?m.Type: ApplicationFiled: May 20, 2005Publication date: October 6, 2005Inventors: Masaru Nishinaka, Takashi Itoh, Kanji Shimo-Ohsako
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Patent number: 6911265Abstract: The present invention provides a laminate used for a printed wiring substrate and a multilayer printed wiring board which have high heat resistance, wiring patterns with narrow pitches, vias with a small diameter, insulating layer having uniform thickness and stable adhesion between the metal layer and the synthetic resin film, and which contribute to miniaturization, high capability and functional improvement of electronic equipment. The present invention relates to a metal laminate comprising a metal layer laminated on one or both faces of a synthetic resin film, wherein the metal layer is a metal foil having a thickness of at most 5 ?m.Type: GrantFiled: October 26, 2001Date of Patent: June 28, 2005Assignee: Kaneka CorporationInventors: Masaru Nishinaka, Takashi Itoh, Kanji Shimo-Ohsako
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Publication number: 20040231141Abstract: A laminate is prepared by forming metal layer A on one face of a polymer film by dry plating method. When circuit is formed by using the laminate according to the semi-additive method, a high-density printed wiring board having excellent circuit shape, insulating property between the circuits and adhesion with the substrate can be obtained. By forming an adhesive layer on the other side of the polymer film of the laminate, an interlayer adhesive film is prepared. By thermally fusing or curing the adhesive layer after laminating the interlayer adhesive film on the inner layer circuit board, a multi-layer printed wiring board can be prepared. When preparing the circuit board by etching the first metal coating, an etchant which selectively etches the first metal coating is preferably used.Type: ApplicationFiled: January 5, 2004Publication date: November 25, 2004Inventors: Masaru Nishinaka, Kanji Shimo-Ohsako, Takashi Itoh, Mutsuaki Murakami
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Publication number: 20040176526Abstract: The present invention provides a resin composition comprising a polyimide containing particular dianhydride and diamine, and an epoxy resin. The resin composition can be bonded at a relatively low temperature, has excellent heat resistance, adhesion property, soldering heat resistance and retaining ratio of peeling strength after PCT. By forming a circuit using the polyimide resin sheet or the polyimide resin sheet with metal foil, which comprises the resin composition, according to the semi-additive method, a printed wiring board having a good wiring shape, firm adhesion of circuit and high insulating resistance in the microcircuit space can be obtained.Type: ApplicationFiled: January 5, 2004Publication date: September 9, 2004Inventors: Kanji Shimo-Ohsako, Takashi Itoh, Masaru Nishinaka, Shigeru Tanaka, Mutsuaki Murakami