Patents by Inventor Masaru Nishino

Masaru Nishino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11694872
    Abstract: A method of processing a substrate includes loading the substrate on a substrate holder. The substrate includes a major surface and a feature disposed over the major surface. The feature has a first width along an etch direction. The method includes exposing portions of the major surface and changing the first width of the feature to a second width along the etch direction by etching a first portion of the sidewalls of the feature with a gas cluster ion beam oriented along a beam direction.
    Type: Grant
    Filed: May 17, 2022
    Date of Patent: July 4, 2023
    Assignee: TEL Manufacturing and Engineering of America, Inc.
    Inventors: Kazuya Dobashi, Hiromitsu Kambara, Masaru Nishino, Reo Kosaka, Matthew Gwinn, Luis Fernandez, Kenichi Oyama, Sakurako Natori, Noriaki Okabe
  • Patent number: 11450506
    Abstract: A method of processing a substrate includes loading the substrate on a substrate holder. The substrate includes a major surface and a feature disposed over the major surface. The feature has a first width along an etch direction. The method includes exposing portions of the major surface and changing the first width of the feature to a second width along the etch direction by etching a first portion of the sidewalls of the feature with a gas cluster ion beam oriented along a beam direction.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: September 20, 2022
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventors: Kazuya Dobashi, Hiromitsu Kambara, Masaru Nishino, Reo Kosaka, Matthew Gwinn, Luis Fernandez, Kenichi Oyama, Sakurako Natori, Noriaki Okabe
  • Publication number: 20220277924
    Abstract: A method of processing a substrate includes loading the substrate on a substrate holder. The substrate includes a major surface and a feature disposed over the major surface. The feature has a first width along an etch direction. The method includes exposing portions of the major surface and changing the first width of the feature to a second width along the etch direction by etching a first portion of the sidewalls of the feature with a gas cluster ion beam oriented along a beam direction.
    Type: Application
    Filed: May 17, 2022
    Publication date: September 1, 2022
    Inventors: Kazuya Dobashi, Hiromitsu Kambara, Masaru Nishino, Reo Kosaka, Matthew Gwinn, Luis Fernandez, Kenichi Oyama, Sakurako Natori, Noriaki Okabe
  • Publication number: 20210335568
    Abstract: A method of processing a substrate includes loading the substrate on a substrate holder. The substrate includes a major surface and a feature disposed over the major surface. The feature has a first width along an etch direction. The method includes exposing portions of the major surface and changing the first width of the feature to a second width along the etch direction by etching a first portion of the sidewalls of the feature with a gas cluster ion beam oriented along a beam direction.
    Type: Application
    Filed: September 11, 2020
    Publication date: October 28, 2021
    Inventors: Kazuya Dobashi, Hiromitsu Kambara, Masaru Nishino, Reo Kosaka, Matthew Gwinn, Luis Fernandez, Kenichi Oyama, Sakurako Natori, Noriaki Okabe
  • Publication number: 20170221684
    Abstract: A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and includes at least one of a transition metal and a base metal, by plasma of a processing gas, wherein the processing gas includes Ar gas and a CHzFw gas, and does not includes a chlorine-based gas and a nitrogen-based gas. The deposit is removed by the plasma of the processing gas while applying a negative DC voltage to the member within the processing vessel, and the negative DC voltage is set to be equal to or less than ?100V such that argon ions in the plasma of the processing gas collide with the member within the processing vessel and the deposit is removed by sputtering of the argon ions.
    Type: Application
    Filed: April 11, 2017
    Publication date: August 3, 2017
    Inventors: Masaru NISHINO, Takao FUNAKUBO, Shinichi KOZUKA, Ryosuke NIITSUMA, Tsutomu ITO
  • Patent number: 9653317
    Abstract: A metal-containing deposit can be efficiently removed. A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and contains at least one of a transition metal and a base metal, by plasma of a processing gas containing a CxFy gas, in which x is an integer equal to or less than 2 and y is an integer equal to or less than 6, and without containing a chlorine-based gas and a nitrogen-based gas.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: May 16, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masaru Nishino, Takao Funakubo, Shinichi Kozuka, Ryosuke Niitsuma, Tsutomu Ito
  • Patent number: 9305817
    Abstract: A method for purging a substrate container which accommodates in multiple stages a plurality of substrates to be processed by a substrate processing apparatus, the method includes: mounting the substrate container on a mounting unit; connecting a gas supply port provided in the substrate container and a gas supply line provided in a mounting unit; starting supply of a dry gas into the substrate container from a gas supply line before opening a cover of the substrate container; opening the cover of the substrate container while keeping the supply of the dry gas; closing the cover of the substrate container upon completion of processing of the substrates in the substrate container; and stopping the supply of the dry gas after closing the cover of the substrate container.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: April 5, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Seiichi Kaise, Shigeki Amemiya, Shinobu Onodera, Hiroki Fujita, Masaru Nishino, Atsushi Rikukawa
  • Publication number: 20150118859
    Abstract: A metal-containing deposit can be efficiently removed. A plasma processing method includes removing a deposit, which adheres to a member within a processing vessel and contains at least one of a transition metal and a base metal, by plasma of a processing gas containing a CxFy gas, in which x is an integer equal to or less than 2 and y is an integer equal to or less than 6, and without containing a chlorine-based gas and a nitrogen-based gas.
    Type: Application
    Filed: October 23, 2014
    Publication date: April 30, 2015
    Inventors: Masaru NISHINO, Takao FUNAKUBO, Shinichi KOZUKA, Ryosuke NIITSUMA, Tsutomu ITO
  • Patent number: 8986493
    Abstract: When a substrate is etched by using a processing gas including a first gas containing halogen and carbon and having a carbon number of two or less per molecule, while supplying the processing gas toward the substrate independently from a central and a peripheral portion of a gas supply unit, which face the central and the periphery part of the substrate respectively, the processing gas is supplied such that a gas flow rate is greater in the central portion than in the peripheral portion. When the substrate is etched by using a processing gas including a second gas containing halogen and carbon and having a carbon number of three or more per molecule, the processing gas is supplied such that a gas flow rate is greater in the peripheral portion than in the central portion.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: March 24, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Tahara, Masaru Nishino
  • Patent number: 8896210
    Abstract: A plasma processing apparatus includes a processing chamber; a lower electrode serving as a mounting table for mounting thereon a target object; and an upper electrode or an antenna electrode provided to be opposite to the lower electrode. The apparatus further includes a gas supply source for introducing a gas including a halogen-containing gas and an oxygen gas into the processing chamber and a high frequency power supply for applying a high frequency power for generating plasma to at least one of the upper electrode, the antenna electrode, or the lower electrode. Among inner surfaces of the processing chamber which are exposed to the plasma, at least a part of or all of the surfaces between a mounting position of the target object and the upper electrode, or the antenna electrode; or at least a part of or all of the surfaces of the upper electrode or the antenna electrode are coated with a fluorinated compound.
    Type: Grant
    Filed: December 5, 2012
    Date of Patent: November 25, 2014
    Assignees: Tokyo Electron Limited, Tocalo Co., Ltd.
    Inventors: Masaru Nishino, Masatsugu Makabe, Nobuyuki Nagayama, Tatsuya Handa, Ryotaro Midorikawa, Keigo Kobayashi, Tetsuya Niya
  • Patent number: 8790489
    Abstract: The substrate processing apparatus includes a process chamber which accommodates a wafer and performs a plasma etching process on the wafer, an exhaust chamber which communicates with the process chamber, an exhaust plate which divides the process chamber from the exhaust chamber and prevents plasma inside the process chamber from leaking into the exhaust chamber, and an upper electrode plate arranged inside the exhaust chamber, wherein the exhaust plate includes a plurality of through holes, and the upper electrode plate includes a plurality of through holes, is capable of contacting the exhaust plate in parallel, and is capable of being spaced apart from the exhaust plate.
    Type: Grant
    Filed: July 1, 2011
    Date of Patent: July 29, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Masanobu Honda, Kazuhiro Kubota, Yoshinobu Ooya, Masaru Nishino
  • Patent number: 8361275
    Abstract: When a substrate is etched by using a processing gas including a first gas containing halogen and carbon and having a carbon number of two or less per molecule, while supplying the processing gas toward the substrate independently from a central and a peripheral portion of a gas supply unit, which face the central and the periphery part of the substrate respectively, the processing gas is supplied such that a gas flow rate is greater in the central portion than in the peripheral portion. When the substrate is etched by using a processing gas including a second gas containing halogen and carbon and having a carbon number of three or more per molecule, the processing gas is supplied such that a gas flow rate is greater in the peripheral portion than in the central portion.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: January 29, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Tahara, Masaru Nishino
  • Patent number: 8252192
    Abstract: A method of pattern etching a thin film on a substrate is described. The method comprises preparing a film stack on a substrate, wherein the film stack comprises a dielectric layer formed on the substrate and a mask layer formed above the dielectric layer. A pattern is created in the mask layer, and the pattern is transferred from the mask layer to the dielectric layer by performing a plasma etching process. While transferring the pattern to the dielectric layer, the mask layer is substantially removed using the plasma etching process. The plasma etching process can use a process gas comprising a first gaseous component that etches the dielectric layer at a greater rate than the mask layer, and a second gaseous component that etches the dielectric layer at a lesser rate than the mask layer.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: August 28, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Yao-Sheng Lee, Vaidyanathan Balasubramaniam, Masaru Nishino, Kelvin Zin
  • Publication number: 20120160416
    Abstract: When a substrate is etched by using a processing gas including a first gas containing halogen and carbon and having a carbon number of two or less per molecule, while supplying the processing gas toward the substrate independently from a central and a peripheral portion of a gas supply unit, which face the central and the periphery part of the substrate respectively, the processing gas is supplied such that a gas flow rate is greater in the central portion than in the peripheral portion. When the substrate is etched by using a processing gas including a second gas containing halogen and carbon and having a carbon number of three or more per molecule, the processing gas is supplied such that a gas flow rate is greater in the peripheral portion than in the central portion.
    Type: Application
    Filed: March 8, 2012
    Publication date: June 28, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Tahara, Masaru Nishino
  • Patent number: 8190023
    Abstract: An input of a command to stop optical output or a command to reduce optical output by a main signal transmitting section is received from the outside. When the input of the optical output stop command or optical output reduction command is received, an inter-device control signal communication section transmits the optical output stop command or optical output reduction command. Based on the input optical output stop command or optical output reduction command, an output of optical signals from the main signal transmitting section is stopped, or else the output level is reduced to less than the output level during normal operation.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: May 29, 2012
    Assignee: NEC Corporation
    Inventor: Masaru Nishino
  • Publication number: 20120000886
    Abstract: The substrate processing apparatus includes a process chamber which accommodates a wafer and performs a plasma etching process on the wafer, an exhaust chamber which communicates with the process chamber, an exhaust plate which divides the process chamber from the exhaust chamber and prevents plasma inside the process chamber from leaking into the exhaust chamber, and an upper electrode plate arranged inside the exhaust chamber, wherein the exhaust plate includes a plurality of through holes, and the upper electrode plate includes a plurality of through holes, is capable of contacting the exhaust plate in parallel, and is capable of being spaced apart from the exhaust plate.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 5, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masanobu HONDA, Kazuhiro KUBOTA, Yoshinobu OOYA, Masaru NISHINO
  • Patent number: 7998872
    Abstract: A method of dry developing a multi-layer mask having a silicon-containing anti-reflective coating (ARC) layer on a substrate is described. The method comprises forming the multi-layer mask on the substrate, wherein the multi-layer mask comprises a lithographic layer overlying the silicon-containing ARC layer. A feature pattern is then formed in the lithographic layer using a lithographic process, wherein the feature pattern comprises a first critical dimension (CD). Thereafter, the feature pattern is transferred from the lithographic layer to the silicon-containing ARC layer using a dry plasma etching process, wherein the first CD in the lithographic layer is reduced to a second CD in the silicon-containing layer and a first edge roughness is reduced to a second edge roughness in the silicon-containing ARC layer.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: August 16, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Vinh Hoang Luong, Masaru Nishino, Vaidyanathan Balasubramaniam
  • Publication number: 20100243604
    Abstract: A method of pattern etching a thin film on a substrate is described. The method comprises preparing a film stack on a substrate, wherein the film stack comprises a dielectric layer formed on the substrate and a mask layer formed above the dielectric layer. A pattern is created in the mask layer, and the pattern is transferred from the mask layer to the dielectric layer by performing a plasma etching process. While transferring the pattern to the dielectric layer, the mask layer is substantially removed using the plasma etching process. The plasma etching process can use a process gas comprising a first gaseous component that etches the dielectric layer at a greater rate than the mask layer, and a second gaseous component that etches the dielectric layer at a lesser rate than the mask layer.
    Type: Application
    Filed: March 26, 2009
    Publication date: September 30, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yao-Sheng LEE, Vaidyanathan BALASUBRAMANIAM, Masaru NISHINO, Kelvin ZIN
  • Publication number: 20100216310
    Abstract: A method of dry developing an anti-reflective coating (ARC) layer on a substrate is described. The method comprises disposing a substrate comprising a multi-layer mask in a plasma processing system, wherein the multi-layer mask comprises a lithographic layer overlying a silicon-containing ARC layer and wherein the lithographic layer comprises a feature pattern formed therein using a lithographic process. The method further comprises: introducing a process gas to the plasma processing system according to a process recipe, the process gas comprising a nitrogen-containing gas, a hydrogen-containing gas, and a CxHyFz-containing gas, wherein x, y, and z are integers greater than or equal to unity; forming plasma from the process gas in the plasma processing system according to the process recipe; and exposing the substrate to the plasma in order to transfer the feature pattern in the lithographic layer to the underlying silicon-containing ARC layer.
    Type: Application
    Filed: February 20, 2009
    Publication date: August 26, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Andrew W. METZ, Shuhei OGAWA, Vaidyanathan BALASUBRAMANIAM, Masaru NISHINO
  • Publication number: 20100116787
    Abstract: When a substrate is etched by using a processing gas including a first gas containing halogen and carbon and having a carbon number of two or less per molecule, while supplying the processing gas toward the substrate independently from a central and a peripheral portion of a gas supply unit, which face the central and the periphery part of the substrate respectively, the processing gas is supplied such that a gas flow rate is greater in the central portion than in the peripheral portion. When the substrate is etched by using a processing gas including a second gas containing halogen and carbon and having a carbon number of three or more per molecule, the processing gas is supplied such that a gas flow rate is greater in the peripheral portion than in the central portion.
    Type: Application
    Filed: January 20, 2010
    Publication date: May 13, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru Tahara, Masaru Nishino