Patents by Inventor Masashi Horiuchi

Masashi Horiuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8875598
    Abstract: A unit type wave gear device (1) has a unit housing (2), one end of which is defined by a two-stage cross roller bearing (7). The two-stage cross roller bearing (7) has: an inner cross roller bearing formed by an inner ring (13), an intermediate ring (12), and inner rollers (17) inserted into an inner track (16); and has an outer cross roller bearing formed by an outer ring (11), the intermediate ring (12), and outer rollers (15) inserted into an outer track (14). A flexible externally-toothed gear (22) affixed to the intermediate ring (12) is rotatably supported by the unit housing (2) via the outer cross roller bearing. An input shaft (4) affixed to the inner ring (13) and a wave generator (23) affixed to the input shaft (4) are rotatably supported by the intermediate ring (12) via the inner cross roller bearing. A unit type wave gear device can be realized in which the number of components are reduced and a large moment load is applied.
    Type: Grant
    Filed: May 16, 2011
    Date of Patent: November 4, 2014
    Assignee: Harmonic Drive Systems, Inc.
    Inventors: Masashi Horiuchi, Akihiro Yokoyama, Naomi Shirasawa
  • Publication number: 20140047938
    Abstract: A unit type wave gear device (1) has a unit housing (2), one end of which is defined by a two-stage cross roller bearing (7). The two-stage cross roller bearing (7) has: an inner cross roller bearing formed by an inner ring (13), an intermediate ring (12), and inner rollers (17) inserted into an inner track (16); and has an outer cross roller bearing formed by an outer ring (11), the intermediate ring (12), and outer rollers (15) inserted into an outer track (14). A flexible externally-toothed gear (22) affixed to the intermediate ring (12) is rotatably supported by the unit housing (2) via the outer cross roller bearing. An input shaft (4) affixed to the inner ring (13) and a wave generator (23) affixed to the input shaft (4) are rotatably supported by the intermediate ring (12) via the inner cross roller bearing. A unit type wave gear device can be realized in which the number of components are reduced and a large moment load is applied.
    Type: Application
    Filed: May 16, 2011
    Publication date: February 20, 2014
    Applicant: HARMONIC DRIVE SYSTEMS, INC.
    Inventors: Masashi Horiuchi, Akihiro Yokoyama, Naomi Shirasawa
  • Patent number: 7959199
    Abstract: A multi-joint finger unit (1) has first and second joint sections (3, 5) constructed by using bevel gears. In each joint section (3, 5), the section where a driving bevel gear (10, 44) and a driven bevel gear (14, 56) mesh with each other and also a bearing section of a joint shaft (15, 57) are assembled in a tubular housing (13, 51) whose forward end is closed. Rear end openings (13A, 52) of the tubular housings (13, 51) are closed by a tubular housing (7) at a finger root and a tubular housing (41) at a finger body section. The section where the gears of the joint sections (3, 5) mesh and the bearing section are substantially sealed, so that a foreign matter is prevented from entering from the outside to these sections and lubricant does not leaks from these sections. The multi-joint finger unit is suitable for use in place where thick powder dust is present and in a clean room.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: June 14, 2011
    Assignees: Harmonic Drive Systems Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Masashi Horiuchi, Toshihiro Hirabayashi, Hirokazu Ohta, Morihiko Ohkura
  • Patent number: 7823475
    Abstract: A sealed worm gear type finger joint unit for a robot hand has a circular opening in a gear box case of the unit, and the opening is closed by a rubber bush. When the rubber bush is removed, a shaft end face of a worm shaft section is exposed from the circular opening, and this makes a tool engagement section formed on the shaft end face is accessible from the outside. A tool for turning the worm shaft section is fitted in the tool engagement section, and the worm shaft section can be easily turned by the tool. Turning the worm shaft section turns a worm, turning a worm wheel meshing with the worm, and this turns the joint shaft. As a result, a swing arm connected to shaft end sections of the joint shaft can be moved to a predetermined position. In the finger joint unit, the joint shaft can be easily manually turned.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: November 2, 2010
    Assignees: Harmonic Drive Systems Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toshihiro Hirabayashi, Masashi Horiuchi, Hirokazu Ohta, Morihiko Ohkura
  • Publication number: 20090145254
    Abstract: A sealed worm gear type finger joint unit for a robot hand has a circular opening in a gear box case of the unit, and the opening is closed by a rubber bush. When the rubber bush is removed, a shaft end face of a worm shaft section is exposed from the circular opening, and this makes a tool engagement section formed on the shaft end face is accessible from the outside. A tool for turning the worm shaft section is fitted in the tool engagement section, and the worm shaft section can be easily turned by the tool. Turning the worm shaft section turns a worm, turning a worm wheel meshing with the worm, and this turns the joint shaft. As a result, a swing arm connected to shaft end sections of the joint shaft can be moved to a predetermined position. In the finger joint unit, the joint shaft can be easily manually turned.
    Type: Application
    Filed: November 30, 2006
    Publication date: June 11, 2009
    Applicants: HARMONIC DRIVE SYSTEM, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Toshihiro Hirabayashi, Masashi Horiuchi, Hirokazu Ohta, Morihiko Ohkura
  • Publication number: 20090114054
    Abstract: A multi-joint finger unit (1) has first and second joint sections (3, 5) constructed by using bevel gears. In each joint section (3, 5), the section where a driving bevel gear (10, 44) and a driven bevel gear (14, 56) mesh with each other and also a bearing section of a joint shaft (15, 57) are assembled in a tubular housing (13, 51) whose forward end is closed. Rear end openings (13A, 52) of the tubular housings (13, 51) are closed by a tubular housing (7) at a finger root and a tubular housing (41) at a finger body section. The section where the gears of the joint sections (3, 5) mesh and the bearing section are substantially sealed, so that a foreign matter is prevented from entering from the outside to these sections and lubricant does not leaks from these sections. The multi-joint finger unit is suitable for use in place where thick powder dust is present and in a clean room.
    Type: Application
    Filed: November 30, 2006
    Publication date: May 7, 2009
    Applicants: HARMONIC DRIVE SYSTEMS INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi Horiuchi, Toshihiro Hirabayashi, Hirokazu Ohta, Morihiko Ohkura
  • Patent number: 7032465
    Abstract: A driving mechanism includes a motor and a wave gear device. Three sets of torque sensors are attached at intervals of 120° on a diaphragm of a flexible external gear of the wave gear device. In the rotational angle detecting part of the signal processing circuit, signal components that are included in the outputs of the torque sensors, that vary in the form of two cycles of a sine wave per rotation of the wave generator and are synchronous with a rotational angle of the wave generator are extracted and a coordinate transformation is carried out for the obtained three-phase sinusoidal signals to calculate two-phase sinusoidal signals that are 90° out of phase, with the rotational angle of the wave generator being calculated based on these signals. Without providing a rotational angle detector separately, it is possible to detect the rotational angle of the wave generator using the outputs of the torque sensors.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: April 25, 2006
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Naoki Kanayama, Masashi Horiuchi
  • Patent number: 6962088
    Abstract: The torque detection device for a wave gearing comprises a strain gauge unit having a strain gauge pattern. The strain gauge pattern includes circular-arc shaped detection segments A and B, and three terminal portions for external wiring with one being formed between the detection segments and the others at opposite ends thereof. The strain gauge unit having the strain gauge pattern can be mounted on the diaphragm of a flexible external gear by a simple operation of positioning the strain gauge unit on the diaphragm and connecting the three terminal portions to the external wirings. Compared to the case where a large number of perpendicular biaxial strain gauges are positioned and wired to form a bridge circuit, the wiring operation can be simplified, the mounting space can be reduced, and errors in detected signals due to the positioning errors of the strain gauges can also be reduced.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: November 8, 2005
    Assignee: Harmonic Drive Systems Inc.
    Inventor: Masashi Horiuchi
  • Patent number: 6840118
    Abstract: A wave gear device torque detection method in which the gain of the output of each of a plurality of strain gauge sets affixed to the diaphragm of a flexible external gear is amplified and the outputs are then combined to form a detection signal. Adjusting the gain of each of the strain gauge outputs makes it possible to compensate for rotational ripple included in the output. Compensation of up to n order ripple components is possible by using at least (2n+1) strain gauges.
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: January 11, 2005
    Assignee: Harmonic Drive Systems Inc.
    Inventors: Ivan Godler, Masashi Horiuchi, Minoru Hashimoto
  • Publication number: 20040261545
    Abstract: A driving mechanism includes a motor and a wave gear device. Three sets of torque sensors are attached at intervals of 120° on a diaphragm of a flexible external gear of the wave gear device. In the rotational angle detecting part of the signal processing circuit, signal components that are included in the outputs of the torque sensors, that vary in the form of two cycles of a sine wave per rotation of the wave generator and are synchronous with a rotational angle of the wave generator are extracted and a coordinate transformation is carried out for the obtained three-phase sinusoidal signals to calculate two-phase sinusoidal signals that are 90° out of phase, with the rotational angle of the wave generator being calculated based on these signals. Without providing a rotational angle detector separately, it is possible to detect the rotational angle of the wave generator using the outputs of the torque sensors.
    Type: Application
    Filed: April 20, 2004
    Publication date: December 30, 2004
    Applicant: Harmonic Drive Systems Inc.
    Inventors: Naoki Kanayama, Masashi Horiuchi
  • Publication number: 20040079174
    Abstract: The torque detection device for a wave gearing comprises a strain gauge unit having a strain gauge pattern. The strain gauge pattern includes circular-arc shaped detection segments A and B, and three terminal portions for external wiring with one being formed between the detection segments and the others at opposite ends thereof. The strain gauge unit having the strain gauge pattern can be mounted on the diaphragm of a flexible external gear by a simple operation of positioning the strain gauge unit on the diaphragm and connecting the three terminal portions to the external wirings. Compared to the case where a large number of perpendicular biaxial strain gauges are positioned and wired to form a bridge circuit, the wiring operation can be simplified, the mounting space can be reduced, and errors in detected signals due to the positioning errors of the strain gauges can also be reduced.
    Type: Application
    Filed: September 15, 2003
    Publication date: April 29, 2004
    Applicant: Harmonic Drive Systems Inc.
    Inventor: Masashi Horiuchi
  • Publication number: 20030230151
    Abstract: A wave gear device torque detection method in which the gain of the output of each of a plurality of strain gauge sets affixed to the diaphragm of a flexible external gear is amplified and the outputs are then combined to form a detection signal. Adjusting the gain of each of the strain gauge outputs makes it possible to compensate for rotational ripple included in the output. Compensation of up to n order ripple components is possible by using at least (2n+1) strain gauges.
    Type: Application
    Filed: April 22, 2003
    Publication date: December 18, 2003
    Inventors: Ivan Godler, Masashi Horiuchi, Minoru Hashimoto
  • Patent number: 6542842
    Abstract: A method of compensating periodic error signals in sensor output is provided. The method comprises obtaining a sum signal from sensing outputs of M sensor elements (where M is a positive integer), obtaining the amplitude and phase of N frequency components included in the sum signal, and calculating a sensing output gain adjustment coefficient for each sensor output. To ensure that a sum signal level obtained by summing a pre-adjustment output of each sensor element multiplied by the gain adjustment coefficient equals a sum signal level obtained by summing the unmodified outputs of the sensors, a gain adjustment coefficient is obtained for each sensor output by using a calculated scaling coefficient to perform pre-adjustment scaling of each gain adjustment coefficient. The adjustment gains thus obtained are used to adjust the gain of each sensor output.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: April 1, 2003
    Assignee: Harmonic Drive Systems
    Inventors: Ivan Godler, Masashi Horiuchi
  • Publication number: 20010045135
    Abstract: A ring shaped magnetostrictive torque sensor includes a ring core functioning as an exciting core and a detection core. An exciting coil is wound in a circumferential direction along a circumferential inner peripheral surface of the ring core. A plurality of magnetic pole projections project radially and inward from the circumferential inner peripheral surface of the ring corer, and the detection coils are wound around the respective magnetic pole projections. Accordingly, a plurality of detection coils can be arranged without increase in size or cost of the sensor. Since the exciting coil 3 is wound in the circumferential direction, magnetic characteristics along the circumferential direction can be equalized. Hence, a torque sensor is obtained which is capable of conducting a torque detection with high accuracy.
    Type: Application
    Filed: March 30, 2001
    Publication date: November 29, 2001
    Inventors: Masashi Horiuchi, Hiroyuki Wakiwaka
  • Publication number: 20010045824
    Abstract: A method of compensating periodic error signals in sensor output is provided. The method comprises obtaining a sum signal from sensing outputs of M sensor elements (where M is a positive integer), obtaining the amplitude and phase of N frequency components included in the sum signal, and calculating a sensing output gain adjustment coefficient for each sensor output. To ensure that a sum signal level obtained by summing a pre-adjustment output of each sensor element multiplied by the gain adjustment coefficient equals a sum signal level obtained by summing the unmodified outputs of the sensors, a gain adjustment coefficient is obtained for each sensor output by using a calculated scaling coefficient to perform pre-adjustment scaling of each gain adjustment coefficient. The adjustment gains thus obtained are used to adjust the gain of each sensor output.
    Type: Application
    Filed: March 16, 2001
    Publication date: November 29, 2001
    Inventors: Ivan Godler, Masashi Horiuchi
  • Patent number: 6170340
    Abstract: A cup-shaped flexible external gear 3 of a flexed meshing type gear drive 1 is flexed into an elliptical shape by a wave generator 4. A first torque detection device 6 is disposed on a portion of the external gear 3, for example, on a diaphragm 33 thereof which has a pair of torque detection elements arranged at an angular interval of 90° around a center axis 1a. Likewise, a second torque detection device 7 is also disposed, which has a pair of torque detection elements arranged at an angular interval of 90°. The first and second torque detection devices 6, 7 are arranged at an angular interval of (k×45°) around the center axis 1a with each other. A torque detection mechanism of this invention synthesizes outputs of the two torque detection devices 6, 7, thereby realizing a high accurate torque detection with quite few effect of rotational ripple and with high linearity.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: January 9, 2001
    Assignee: Harmonic Drive Systems, Inc.
    Inventors: Masashi Horiuchi, Ivan Godler, Minoru Hashimoto
  • Patent number: 6000289
    Abstract: An approximate straight line A1 of detected values showing magnetic impedance changes relative to a torque change obtained at an end portion (31a) of a body portion (31) of a cup-shaped flexible external gear (3) of a flexible meshing type gear inclines oppositely to an approximate straight line A2 of detected values showing magnetic impedance changes relative to a torque change obtained at a boundary portion (4) between a diaphragm (32) and a boss (33) of the flexible external gear. Based on these two approximate straight lines A1, A2, it is possible to obtain a torque detecting characteristic A3 that passes through a zero point and has a linearity. As a result of this, it is possible to realize a torque detecting device that can detect the rotational torque of the flexible meshing type gear with a configuration different from a conventional one and with accuracy.Based thereupon, it is possible to detect the rotational torque of the flexible meshing type gear with accuracy.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: December 14, 1999
    Assignee: Harmonic Drive Systems, Inc.
    Inventors: Masashi Horiuchi, Kaneo Mohri