Patents by Inventor Masashi MUKAE
Masashi MUKAE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240025835Abstract: The present invention provides a method capable of sufficiently reducing impurities with excellent separation efficiency even from a crystal-containing slurry that contains a low-purity mother liquor and has poor solid-liquid separation properties. The present invention relates to a method for producing a compound, the method including: a step of feeding a slurry containing crystals of the compound to a hydraulic wash column; a step of melting crystals in a crystal-containing circulation slurry discharged from the hydraulic wash column; and a step of returning a portion of a circulation liquid containing a melt obtained in the melting step to the hydraulic wash column, wherein the circulation liquid returned in the returning step in an amount of more than 30% by mass relative to 100% by mass of the melt serves as a washing liquid for crystals.Type: ApplicationFiled: September 8, 2021Publication date: January 25, 2024Inventors: Hiroki WADA, Masashi MUKAE, Yasutaka TAKEMOTO, Toyofumi SAKAI
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Publication number: 20240010599Abstract: Provided is a method for purifying a compound capable of providing a high purity compound in high yield and at low cost. The present invention relates to the method for purifying a compound using a purification apparatus, the purification apparatus including: a crystallizing unit including a crystal forming section; and a wash column including a mechanism that forcibly transfers crystals. The crystallizing unit includes N tanks connected in series, wherein N is 2 or greater, a 1st tank is a most downstream tank, a (N)th tank is a most upstream tank, at least the 1st tank is a crystallization tank including a cooling mechanism, and a 2nd and subsequent tanks are each a crystallization tank or a ripening tank. The purification apparatus includes a line that feeds a compound-containing liquid to be purified to at least one of the N tanks.Type: ApplicationFiled: November 17, 2021Publication date: January 11, 2024Inventors: Shogo ARAI, Masashi MUKAE, Hiroki WADA, Toshiya FUKUMOTO, Takayuki MATSUDA, Toyofumi SAKAI
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Publication number: 20240010600Abstract: The present invention aims to provide a compound purification apparatus capable of providing a high purity compound in high yield and at low cost.Type: ApplicationFiled: November 17, 2021Publication date: January 11, 2024Inventors: Shogo ARAI, Masashi MUKAE, Hiroki WADA, Toshiya FUKUMOTO, Takayuki MATSUDA, Toyofumi SAKAI
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Publication number: 20240010598Abstract: Provided is a method for obtaining high-quality products safely and stably. The present invention relates to a method for producing a compound, the method including feeding a slurry containing crystals of the compound to a hydraulic wash column; melting crystals in a crystal-containing circulation slurry discharged from the hydraulic wash column; discharging a mother liquor using a filter from the crystal-containing slurry in the hydraulic wash column; and introducing a liquid having a temperature equal to or higher than the temperature of the mother liquor immediately after being discharged in the mother liquor discharging step into a nozzle attached to the hydraulic wash column from outside the hydraulic wash column, the nozzle being other than a nozzle at a return port for a circulation liquid containing a melt obtained in the melting and a pipe that feeds the crystal-containing slurry to the hydraulic wash column.Type: ApplicationFiled: September 8, 2021Publication date: January 11, 2024Inventors: Hayato KIMURA, Masashi MUKAE, Takayuki MATSUDA
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Publication number: 20230373897Abstract: The present invention provides a method for obtaining high-quality products. The present invention relates to a purification apparatus that purifies crystals, the purification apparatus including: a hydraulic wash column that includes a discharging port for a crystal-containing circulation slurry and a return port for a circulation liquid containing a melt of discharged crystals; a pipe that feeds a crystal-containing slurry to the hydraulic wash column; a filter that filters the crystal-containing slurry in the hydraulic wash column; a pipe that is connected to the filter and discharges a mother liquor; and a unit that melts crystals in a circulation slurry discharged through the discharging port, wherein a distance between a lower end of the filter and an average bottom surface level of the hydraulic wash column is 1000 mm or more.Type: ApplicationFiled: September 8, 2021Publication date: November 23, 2023Inventors: Masashi MUKAE, Yasutaka TAKEMOTO, Hiroki WADA
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Patent number: 10919834Abstract: A method for producing (meth)acrylic acid comprising: a step of obtaining a (meth)acrylic acid-containing gas by subjecting a (meth)acrylic acid production raw material to a catalytic gas phase oxidation reaction; a step of obtaining a (meth)acrylic acid-containing liquid by bringing the (meth)acrylic acid-containing gas into contact with a collection solvent and/or condensing the (meth)acrylic acid-containing gas by cooling; a step of obtaining crude (meth)acrylic acid by introducing the (meth)acrylic acid-containing liquid into a low-boiling separation column; a step of obtaining purified (meth)acrylic acid and a refining residue containing a glyoxal compound by purifying the crude (meth)acrylic acid; and a step of returning at least a part of the refining residue to the low-boiling separation column; wherein a returning position of the refining residue to the low-boiling separation column is located closer to a bottom side of the low-boiling separation column than a supply port of the (meth)acrylic acid-coType: GrantFiled: May 22, 2018Date of Patent: February 16, 2021Assignee: NIPPON SHOKUBAI CO., LTD.Inventors: Yuki Kase, Toyofumi Sakai, Yasutaka Takemoto, Masashi Mukae
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Publication number: 20200181056Abstract: A method for producing (meth)acrylic acid comprising: a step of obtaining a (meth)acrylic acid-containing gas by subjecting a (meth)acrylic acid production raw material to a catalytic gas phase oxidation reaction; a step of obtaining a (meth)acrylic acid-containing liquid by bringing the (meth)acrylic acid-containing gas into contact with a collection solvent and/or condensing the (meth)acrylic acid-containing gas by cooling; a step of obtaining crude (meth)acrylic acid by introducing the (meth)acrylic acid-containing liquid into a low-boiling separation column; a step of obtaining purified (meth)acrylic acid and a refining residue containing a glyoxal compound by purifying the crude (meth)acrylic acid; and a step of returning at least a part of the refining residue to the low-boiling separation column; wherein a returning position of the refining residue to the low-boiling separation column is located closer to a bottom side of the low-boiling separation column than a supply port of the (meth)acrylic acid-coType: ApplicationFiled: May 22, 2018Publication date: June 11, 2020Applicant: NIPPON SHOKUBAI CO., LTD.Inventors: Yuki KASE, Toyofumi SAKAI, Yasutaka TAKEMOTO, Masashi MUKAE
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Patent number: 10239815Abstract: The objective of the present invention is to provide a method for efficiently producing acrylic acid while troubles not only in a waste oil handling after distillation of acrylic acid but also in a purification system of acrylic acid during distillation are reduced. The method for producing acrylic acid according to the present invention is characterized in comprising the step of supplying at least crude acrylic acid and an alcohol solvent to an acrylic acid distillation apparatus to distill acrylic acid, wherein a boiling point of the alcohol solvent is higher than a boiling point of acrylic acid by not lower than 50° C.Type: GrantFiled: January 26, 2016Date of Patent: March 26, 2019Assignee: NIPPON SHOKUBAI CO., LTD.Inventors: Toyofumi Sakai, Masashi Mukae, Yasutaka Takemoto
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Publication number: 20180022680Abstract: The objective of the present invention is to provide a method for efficiently producing acrylic acid while troubles not only in a waste oil handling after distillation of acrylic acid but also in a purification system of acrylic acid during distillation are reduced. The method for producing acrylic acid according to the present invention is characterized in comprising the step of supplying at least crude acrylic acid and an alcohol solvent to an acrylic acid distillation apparatus to distill acrylic acid, wherein a boiling point of the alcohol solvent is higher than a boiling point of acrylic acid by not lower than 50° C.Type: ApplicationFiled: January 26, 2016Publication date: January 25, 2018Applicant: Nippon Shokubai Co., Ltd.Inventors: Toyofumi SAKAI, Masashi MUKAE, Yasutaka TAKEMOTO