Patents by Inventor Masashi Murate

Masashi Murate has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7695604
    Abstract: A primer (16) for forming a resin frame (17) is formed on an outer end portion (16p) of a separator (1) of a fuel cell. An electrodeposition coating device (2) includes an upper frame (21) and a lower frame (22), and covers only the outer end portion (16p) of the substrate (11) with a center portion (12) of the substrate (11) left uncovered. When the substrate (11) is sandwiched between the upper frame (21) and the lower frame (22) of the electrodeposition coating device (2), an annular electrodeposition chamber (31) is formed with the outer end portion (16p) of the substrate (11) located in the electrodeposition chamber (31). Then, the electrodeposition chamber (31) is filled with an electrodeposition coating solution (32), and electrodeposition coating is performed. Then, cleaning is performed by using purified water, and drying is performed by using hightemperature air.
    Type: Grant
    Filed: September 12, 2005
    Date of Patent: April 13, 2010
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masashi Murate, Takashi Yamada
  • Publication number: 20090255940
    Abstract: An opening section of a tank projects to the inside of the tank. In the inwardly projecting section, a fitting projects to the inside of the tank, surrounding a substantially cylindrical column-like valve. Also, an inner circumferential wall projects to the inside of the tank so as to surround the fitting. Further, a metal ring is provided surrounding the inner circumferential wall, and a metal nut is attached from the end in the direction of the projection of the inner circumferential wall. The metal ring and the metal nut function as support members for supporting the inner circumferential wall and increase the quality of the seal between the inner circumferential wall and the fitting.
    Type: Application
    Filed: November 7, 2006
    Publication date: October 15, 2009
    Inventors: Masashi Murate, Yoshio Usuki, Motohiro Mizuno, Natsuhiko Katahira
  • Publication number: 20090095322
    Abstract: A cleaning device and a cleaning method for a container capable of continuously performing a cleaning treatment, and a tank. The cleaning device includes a jetting member which jets a fluid in the container; a movement unit which relatively moves the jetting member along an axial direction of the container with respect to the container so that the jetting member is inserted into the container from a mouth part of the container; and a switching unit which switches the jetting member from one function to another function. The switching unit switches a nozzle for a cleaning liquid, a nozzle for blowing and a nozzle for drying in order.
    Type: Application
    Filed: April 18, 2006
    Publication date: April 16, 2009
    Inventors: Yoshitaka Wakao, Masashi Murate
  • Patent number: 7455888
    Abstract: In an apparatus A in which electrode powder 10 is allowed to adhere via the electrostatic force to an electrolyte membrane that serves as a substrate 2 so as to form a catalyst layer, a screen 5 is held in a state of non-contact with the substrate 2, and a voltage is applied therebetween. The electrode powder 10 is allowed to adhere to an elastic feed roller 7, and the feed roller 7 is allowed to rotate in contact with the screen 5 by pressure. The electrode powder 10 is dispersed toward the substrate 2 so as to stably adhere thereto via both the electrostatic force and the extruding force of the elastic body. Variation of thickness and collapse of the outline are extremely reduced on the catalyst layer to be transferred and formed on the substrate (electrolyte membrane) via the electrostatic force using a conventionally used mesh-like screen so as to obtain a membrane electrode assembly with a high product manufacturing accuracy.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: November 25, 2008
    Assignee: Toyota Jidosha Kabushiki Kaishi
    Inventors: Satoshi Kadotani, Tatsuya Kawahara, Masashi Murate, Yoshifumi Kaji
  • Publication number: 20080135414
    Abstract: A primer (16) for forming a resin frame (17) is formed on an outer end portion (16p) of a separator (1) of a fuel cell. An electrodeposition coating device (2) includes an upper frame (21) and a lower frame (22), and covers only the outer end portion (16p) of the substrate (11) with a center portion (12) of the substrate (11) left uncovered. When the substrate (11) is sandwiched between the upper frame (21) and the lower frame (22) of the electrodeposition coating device (2), an annular electrodeposition chamber (31) is formed with the outer end portion (16p) of the substrate (11) located in the electrodeposition chamber (31). Then, the electrodeposition chamber (31) is filled with an electrodeposition coating solution (32), and electrodeposition coating is performed. Then, cleaning is performed by using purified water, and drying is performed by using high temperature air.
    Type: Application
    Filed: September 12, 2005
    Publication date: June 12, 2008
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi Murate, Takashi Yamada
  • Publication number: 20070129237
    Abstract: In an apparatus A in which electrode powder 10 is allowed to adhere via the electrostatic force to an electrolyte membrane that serves as a substrate 2 so as to form a catalyst layer, a screen 5 is held in a state of non-contact with the substrate 2, and a voltage is applied therebetween. The electrode powder 10 is allowed to adhere to an elastic feed roller 7, and the feed roller 7 is allowed to rotate in contact with the screen 5 by pressure. The electrode powder 10 is dispersed toward the substrate 2 so as to stably adhere thereto via both the electrostatic force and the extruding force of the elastic body. Variation of thickness and collapse of the outline are extremely reduced on the catalyst layer to be transferred and formed on the substrate (electrolyte membrane) via the electrostatic force using a conventionally used mesh-like screen so as to obtain a membrane electrode assembly with a high product manufacturing accuracy.
    Type: Application
    Filed: February 18, 2005
    Publication date: June 7, 2007
    Inventors: Satoshi Kadotani, Tatsuya Kawahara, Masashi Murate, Yoshifumi Kaji
  • Patent number: 7022638
    Abstract: In the method and apparatus for manufacturing a fuel cell electrode, electrode material is electrostatically held on a photosensitive drum with a prescribed pattern. The electrode material of the prescribed pattern is then transferred from the photosensitive drum onto an electrolyte membrane or a membrane of a diffusion layer. The transferred electrode material of the prescribed pattern is then fixed to the membrane. The electrode material may be electrostatically applied to the membrane a plurality of times in order to vary the electrode structure in the thickness direction.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: April 4, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshifumi Kaji, Masashi Murate
  • Patent number: 6749959
    Abstract: The gas separator is provided with a substrate portion having a predetermined concave-convex shape, an underlying coating layer formed on the substrate portion, a first coating layer for coating the substrate portion and the underlying coating layer, and a second coating layer formed thereon. The second coating layer is formed from a carbon material, and is sufficiently conductive. Moreover, the second coating layer protects the underlying layer. The first coating layer is formed from a noble metal. Therefore, the first coating layer coated with the second coating layer exhibits extremely high corrosion resistance. The underlying coating layer and the substrate portion are coated with the first and second coating layers, so that the progress in corrosion can be sufficiently prevented. Thus, excellent overall corrosion resistance of the separator can be realized.
    Type: Grant
    Filed: March 12, 2001
    Date of Patent: June 15, 2004
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiromichi Nakata, Masayoshi Yokoi, Masazumi Onishi, Hideo Aihara, Masashi Murate, Yoshifumi Kaji
  • Publication number: 20030054225
    Abstract: In the method and apparatus for manufacturing a fuel cell electrode, electrode material is electrostatically held on a photosensitive drum with a prescribed pattern. The electrode material of the prescribed pattern is then transferred from the photosensitive drum onto an electrolyte membrane or a membrane of a diffusion layer. The transferred electrode material of the prescribed pattern is then fixed to the membrane. The electrode material may be electrostatically applied to the membrane a plurality of times in order to vary the electrode structure in the thickness direction.
    Type: Application
    Filed: September 6, 2002
    Publication date: March 20, 2003
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshifumi Kaji, Masashi Murate
  • Patent number: 6328799
    Abstract: A coating apparatus includes (1) a robot including at least one movable portion, at least one motor for driving the movable portion, and at least one pressurized chamber in which the motor for driving the movable portion is disposed; and (2) a coating device including a coating gun, a paint feed pump and a motor for driving the paint feed pump, the coating device being mounted to the robot. The motor for driving the paint feed pump is disposed in the pressurized chamber.
    Type: Grant
    Filed: November 3, 1999
    Date of Patent: December 11, 2001
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Masahiro Inoue, Masashi Murate, Masahito Sakakibara, Junji Ito, Masaki Nakagawa
  • Publication number: 20010028974
    Abstract: The gas separator is provided with a substrate portion having a predetermined concave-convex shape, an underlying coating layer formed on the substrate portion, a first coating layer for coating the substrate portion and the underlying coating layer, and a second coating layer formed thereon. The second coating layer is formed from a carbon material, and is sufficiently conductive. Moreover, the second coating layer protects the underlying layer. The first coating layer is formed from a noble metal. Therefore, the first coating layer coated with the second coating layer exhibits extremely high corrosion resistance. The underlying coating layer and the substrate portion are coated with the first and second coating layers, so that the progress in corrosion can be sufficiently prevented. Thus, excellent overall corrosion resistance of the separator can be realized.
    Type: Application
    Filed: March 12, 2001
    Publication date: October 11, 2001
    Inventors: Hiromichi Nakata, Masayoshi Yokoi, Masazumi Onishi, Hideo Aihara, Masashi Murate, Yoshifumi Kaji
  • Patent number: 5676756
    Abstract: A rotary atomizing electrostatic coating apparatus includes a plurality of paint nozzles and a solvent nozzle. Each paint nozzle communicates uniquely with a respective paint source separate by respective paint passages which are pathwise separate from each other. In each paint passage, a respective paint valve is installed. When changing a painting color according to the present invention, the paint filling the operating paint nozzle and the paint passage connected thereto is not washed out by a washing solvent, so that the amount of paint wasted when changing the painting color is decreased to substantially zero and the working time period for changing the painting color is also shortened. A corresponding method of use of such an apparatus is also disclosed which reduces the amount of paint wasted and the amount of solvent used during a step of switching from a first paint to a second paint.
    Type: Grant
    Filed: August 11, 1995
    Date of Patent: October 14, 1997
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masashi Murate, Isamu Yamasaki, Ichio Tomita
  • Patent number: 5429304
    Abstract: An OFF/OFF valve including a fluid passage formed in the valve body, and having a valve seat, a smaller diameter portion extending from the valve seat on a downstream side of the valve seat, and a larger diameter portion extending from the smaller diameter portion on a downstream side of the smaller diameter portion. A valve element is disposed so as to be movable between a position adjacent the valve seat and a position within the larger diameter portion. The valve element is driven by a valve element driving assembly. When the valve is closed, the valve element moves toward the valve seat. When the valve element moves within the smaller diameter portion, the fluid which has passed through the valve element is drawn back due to the pumping effect of the valve element before the valve element finally reaches the valve seat and the valve is completely closed.
    Type: Grant
    Filed: September 14, 1993
    Date of Patent: July 4, 1995
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Ichio Tomita, Masashi Murate, Isamu Yamasaki
  • Patent number: 4985283
    Abstract: A spray painting device having a first spray mechanism and a second spray mechanism located downstream of the first spray mechanism in an assembly line along which an automobile body is conveyed. A spray head of the first spray mechanism is fixed at a constant height when spraying paint onto a side outer panel portion which is situated over a front or rear wheel of the automobile chassis, and is moved up and down when spraying paint onto a side outer panel portion which is not situated over the front or rear wheel. A spray head of the second spray mechanism is located so that a constant distance is maintained between the spray heads and the side outer panel to spray a uniform coat of paint onto the side outer panel.
    Type: Grant
    Filed: September 27, 1989
    Date of Patent: January 15, 1991
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kentarou Ogata, Satoshi Kodama, Masashi Murate