Patents by Inventor Masatada Numano
Masatada Numano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210362663Abstract: A beam member includes: a wire harness; and a hollow metal tube provided to cover at least a portion of the wire harness, wherein the hollow metal tube is provided with a main body portion that covers at least the portion of the wire harness, at least one first protrusion, at least one second protrusion, and at least one flange portion at which a pair of the first protrusion and the second protrusion are fixed, the at least one flange portion protruding toward an outside of the main body portion along a long side direction of the hollow metal tube, and an opening serving as a pullout opening for the wire harness and located at a certain portion of the main body portion in the long side direction, and ??17 N/mm2 is satisfied.Type: ApplicationFiled: November 1, 2018Publication date: November 25, 2021Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Wiring Systems, Ltd.Inventors: Eisuke HIRO, Masatada NUMANO, Tetsuya NISHIMURA, Shigeki IKEDA, Motohiro YOKOI, Daisuke EBATA, Ryuta TAKAKURA
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Publication number: 20200248287Abstract: A metal connection member including a Mg alloy member composed principally of magnesium, a partner member connected to the Mg alloy member, the partner member being composed principally of a metal nobler than magnesium, and a chemical conversion treatment film that covers a surface of the Mg alloy member and a surface of the partner member with covering a boundary between the Mg alloy member and the partner member.Type: ApplicationFiled: June 22, 2018Publication date: August 6, 2020Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Kaoru OOMORI, Shigeyoshi NAKAYAMA, Masatada NUMANO
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Publication number: 20200164461Abstract: A hollow structure includes: a main portion having an inner circumferential surface; and a flange portion including a first overhanging portion and a second overhanging portion that protrude outward from an outer circumference of the main portion and face each other. A first surface of the first overhanging portion and a second surface of the second overhanging portion are continuous with the inner circumferential surface, and the flange portion has a joint portion at which the first surface and the second surface are joined together. The main portion and the flange portion are formed of a metal material composed mainly of a light metal, and the formula ?<A/W1 is satisfied, where W1 is the width of the flange portion, and A is the width of the joint portion.Type: ApplicationFiled: June 21, 2018Publication date: May 28, 2020Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Eisuke HIRO, Masatada NUMANO, Soichiro OKUMURA
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Patent number: 10207438Abstract: A composite member includes a metal sheet having a bent portion formed by bending, and a resin member joined to at least a part of the bent portion. The metal sheet includes an opening provided on an inner side of the bent portion, and a tapered recess that tapers off from an outer side of the bent portion toward the opening. The resin member includes an inner resin part filled in the recess, and an exposed resin part provided to be continuous with the inner resin part and to extend to an inner surface of the bent portion through an edge portion of the opening.Type: GrantFiled: January 9, 2015Date of Patent: February 19, 2019Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Taisuke Tsubota, Ryuichi Inoue, Masatada Numano, Osamu Mizuno, Motoyoshi Tanaka, Nozomu Kawabe, Katsuyuki Aoki
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Patent number: 9968994Abstract: A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle is utilized to manufacture a casting material by supplying molten metal to a portion between rolls which become a casting die, and arranged so that a pouring port is located between a pair of rolls opposed to other. This nozzle includes a main body formed of oxide material such as alumina, and a coating layer which is provided on the inner surface of the main body which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body does not come into direct contact with the molten metal due to the coating layer, it is possible to prevent oxygen included in the main body from reacting with the molten metal.Type: GrantFiled: September 16, 2014Date of Patent: May 15, 2018Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masatada Numano, Yoshihiro Nakai, Toshiya Ikeda, Mitsuyuki Kobayashi
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Patent number: 9943904Abstract: A magnesium alloy material such as a magnesium alloy cast material or a magnesium alloy rolled material, excellent in mechanical characteristics and surface precision, a producing method capable of stably producing such material, a magnesium alloy formed article utilizing the rolled material, and a producing method therefor. The magnesium material includes a melting step of melting a magnesium alloy in a melting furnace to obtain a molten metal, a transfer step of transferring the molten metal from the melting furnace to a molten metal reservoir, and a casting step of supplying a movable mold with the molten metal from the molten metal reservoir, through a pouring gate, and solidifying the molten metal to continuously produce a cast material. Parts are formed by a low-oxygen material having an oxygen content of 20 mass % or less. The cast material is given a thickness of from 0.1 to 10 mm.Type: GrantFiled: October 21, 2010Date of Patent: April 17, 2018Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masatada Numano, Yoshihiro Nakai, Toshiya Ikeda, Taichiro Nishikawa
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Patent number: 9499887Abstract: The invention offers a magnesium alloy sheet having excellent warm plastic formability, a production method thereof, and a formed body produced by performing warm plastic forming on this sheet. The magnesium alloy sheet is produced by giving a predetermined strain to a rolled sheet RS that is not subjected to a heat treatment aiming at recrystallization. The sheet is not subjected to the foregoing heat treatment even after the giving of a strain. The strain is given through the process described below. A rolled sheet RS is heated in a heating furnace 10. The heated rolled sheet RS is passed between rollers 21 to give bending to the rolled sheet RS. The giving of a strain is performed such that the strain-given sheet has a half peak width of 0.20 deg or more and 0.59 deg or less in a (0004) diffraction peak in monochromatic X-ray diffraction. The alloy sheet exhibits high plastic deformability by forming continuous recrystallization during warm plastic forming through the use of the remaining strain.Type: GrantFiled: August 4, 2014Date of Patent: November 22, 2016Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Ryuichi Inoue, Nozomu Kawabe, Nobuyuki Mori, Masatada Numano, Junichi Matsumoto, Motonori Nakamura, Masayuki Nishizawa, Atsushi Kimura, Yukihiro Oishi
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Publication number: 20160207236Abstract: A composite member includes a metal sheet having a bent portion formed by bending, and a resin member joined to at least a part of the bent portion. The metal sheet includes an opening provided on an inner side of the bent portion, and a tapered recess that tapers off from an outer side of the bent portion toward the opening. The resin member includes an inner resin part filled in the recess, and an exposed resin part provided to be continuous with the inner resin part and to extend to an inner surface of the bent portion through an edge portion of the opening.Type: ApplicationFiled: January 9, 2015Publication date: July 21, 2016Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Taisuke TSUBOTA, Ryuichi INOUE, Masatada NUMANO, Osamu MIZUNO, Motoyoshi TANAKA, Nozomu KAWABE, Katsuyuki AOKI
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Patent number: 9254519Abstract: Provided is a composite material suitable for forming a part for continuous casting capable of producing cast materials of excellent surface quality for a long period of time and with which a molten metal is inhibited from flowing into a gap between a nozzle and a moving mold. A composite material (nozzle 1) includes a porous body 2 having a large number of pores and a filler incorporated in at least part of a portion that comes into contact with the molten metal, the portion being part of a surface portion of the porous body. The filler incorporated in the porous body 2 is at least one selected from a nitride, a carbide, and carbon.Type: GrantFiled: June 3, 2011Date of Patent: February 9, 2016Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Michimasa Miyanaga, Takeshi Uchihara, Masatada Numano, Yukihiro Oishi, Nozomu Kawabe
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Patent number: 9222160Abstract: A coil material capable of contributing to an improvement of the productivity of a high-strength magnesium alloy sheet and a method for manufacturing the coil material are provided. Regarding the method for manufacturing a coil material through coiling of a sheet material formed from a metal into the shape of a cylinder, so as to produce the coil material, the sheet material is a cast material of a magnesium alloy discharged from a continuous casting machine and the thickness t (mm) thereof is 7 mm or less. The sheet material 1 is coiled with a coiler while the temperature T (° C.) of the sheet material 1 just before coiling is controlled to be a temperature at which the surface strain ((t/R)×100) represented by the thickness t and the bending radius R (mm) of the sheet material 1 becomes less than or equal to the elongation at room temperature of the sheet material 1.Type: GrantFiled: March 22, 2011Date of Patent: December 29, 2015Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masatada Numano, Michimasa Miyanaga, Takeshi Uchihara, Yukihiro Oishi, Nozomu Kawabe
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Publication number: 20150017057Abstract: The invention offers a magnesium alloy sheet having excellent warm plastic formability, a production method thereof, and a formed body produced by performing warm plastic forming on this sheet. The magnesium alloy sheet is produced by giving a predetermined strain to a rolled sheet RS that is not subjected to a heat treatment aiming at recrystallization. The sheet is not subjected to the foregoing heat treatment even after the giving of a strain. The strain is given through the process described below. A rolled sheet RS is heated in a heating furnace 10. The heated rolled sheet RS is passed between rollers 21 to give bending to the rolled sheet RS. The giving of a strain is performed such that the strain-given sheet has a half peak width of 0.20 deg or more and 0.59 deg or less in a (0004) diffraction peak in monochromatic X-ray diffraction. The alloy sheet exhibits high plastic deformability by forming continuous recrystallization during warm plastic forming through the use of the remaining strain.Type: ApplicationFiled: August 4, 2014Publication date: January 15, 2015Inventors: Ryuichi INOUE, Nozomu KAWABE, Nobuyuki MORI, Masatada NUMANO, Junichi MATSUMOTO, Motonori NAKAMURA, Masayuki NISHIZAWA, Atsushi KIMURA, Yukihiro OISHI
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Publication number: 20150001262Abstract: A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle is utilized to manufacture a casting material by supplying molten metal to a portion between rolls which become a casting die, and arranged so that a pouring port is located between a pair of rolls opposed to other. This nozzle includes a main body formed of oxide material such as alumina, and a coating layer which is provided on the inner surface of the main body which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body does not come into direct contact with the molten metal due to the coating layer, it is possible to prevent oxygen included in the main body from reacting with the molten metal.Type: ApplicationFiled: September 16, 2014Publication date: January 1, 2015Inventors: Masatada NUMANO, Yoshihiro NAKAI, Toshiya IKEDA, Mitsuyuki KOBAYASHI
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Patent number: 8863999Abstract: A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle 1 is utilized to manufacture a casting material 100 by supplying molten metal to a portion between rolls 10 which become a casting die, and arranged so that a pouring port 4 is located between a pair of rolls 10 opposed to other. This nozzle 1 includes a main body 1a formed of oxide material such as alumina, and a coating layer 3 which is provided on the inner surface of the main body 1a which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body 1a does not come into direct contact with the molten metal due to the coating layer 3, it is possible to prevent oxygen included in the main body 1a from reacting with the molten metal.Type: GrantFiled: February 20, 2006Date of Patent: October 21, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masatada Numano, Yoshihiro Nakai, Toshiya Ikeda, Mitsuyuki Kobayashi
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Publication number: 20140308157Abstract: A magnesium alloy material having high corrosion resistance is provided. The magnesium alloy material contains a magnesium alloy containing 7.3% to 16% by mass Al, wherein a region having an Al content of 0.8x % by mass or more and 1.2x % by mass or less occupies 50% by area or more, a region having an Al content of 1.4x % by mass or more occupies 17.5% by area or less, wherein x % by mass denotes the Al content of the entire magnesium alloy material, and there is substantially no region having an Al content of 4.2% by mass or less. The magnesium alloy material has small variations in Al concentration and includes a few regions having a very low Al content, thereby effectively preventing and retarding local corrosion. Thus, the magnesium alloy material has higher corrosion resistance than die-cast components having the same Al content.Type: ApplicationFiled: December 28, 2011Publication date: October 16, 2014Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masahiro Yamakawa, Masatada Numano, Takayasu Sugihara, Yugo Kubo, Kohji Inokuchi, Osamu Mizuno
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Patent number: 8852363Abstract: The invention offers a magnesium alloy sheet material having excellent plastic processibility and rigidity and a magnesium alloy formed body having excellent rigidity. The sheet material has magnesium alloy that forms the matrix containing hard particles. The region from the surface of the sheet material to a position away from the surface by 40% of the thickness of the sheet material is defined as the surface region, and the remaining region as the center region. Hard particles existing in the center region have a maximum diameter of more than 20 ?m and less than 50 ?m, and hard particles existing in the surface region have a maximum diameter of 20 ?m or less. Because the hard particles existing at the surface side are fine particles, they are less likely to become the starting point of cracking or another defect at the time of plastic processing. Because the hard particles existing in the center region are coarse, they can increase the rigidity of the sheet material.Type: GrantFiled: January 14, 2009Date of Patent: October 7, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masatada Numano, Nozomu Kawabe, Yukihiro Oishi, Nobuyuki Mori, Nobuyuki Okuda, Ryuichi Inoue
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Patent number: 8828158Abstract: The invention offers a magnesium alloy sheet having excellent warm plastic formability, a production method thereof, and a formed body produced by performing warm plastic forming on this sheet. The magnesium alloy sheet is produced by giving a predetermined strain to a rolled sheet RS that is not subjected to a heat treatment aiming at recrystallization. The sheet is not subjected to the foregoing heat treatment even after the giving of a strain. The strain is given through the process described below. A rolled sheet RS is heated in a heating furnace 10. The heated rolled sheet RS is passed between rollers 21 to give bending to the rolled sheet RS. The giving of a strain is performed such that the strain-given sheet has a half peak width of 0.20 deg or more and 0.59 deg or less in a (0004) diffraction peak in monochromatic X-ray diffraction. The alloy sheet exhibits high plastic deformability by forming continuous recrystallization during warm plastic forming through the use of the remaining strain.Type: GrantFiled: June 9, 2008Date of Patent: September 9, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Ryuichi Inoue, Nozomu Kawabe, Nobuyuki Mori, Masatada Numano, Junichi Matsumoto, Motonori Nakamura, Masayuki Nishizawa, Atsushi Kimura, Yukihiro Oishi
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Patent number: 8820614Abstract: The method of producing a magnesium alloy joined part has the following steps: a joining step of joining a reinforcing material made of metal to a plate material made of magnesium alloy without allowing an organic material to remain at the joined portion and a plastic-working step of performing plastic working on the plate material to which the reinforcing material is joined. A desirable means of joining the reinforcing material to the plate material can be to use an inorganic adhesive. Because the magnesium alloy joined part is formed by a structure in which the reinforcing material is joined to the plate material, in comparison with the case where the reinforcing material is formed by machining or the like, the magnesium alloy structural member can be obtained with high production efficiency.Type: GrantFiled: January 17, 2012Date of Patent: September 2, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masatada Numano, Ryuichi Inoue, Nobuyuki Okuda, Nozomu Kawabe, Koji Mori, Nobuyuki Mori, Yukihiro Oishi, Takahiko Kitamura
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Publication number: 20140008232Abstract: Provided is a metal member including a metal substrate and a covering layer disposed on a surface of the metal substrate, where the covering layer includes a region containing an insulating layer made of an insulating material, and a region containing an electrodeposited layer having a different texture from the insulating layer and formed by electrodeposition coating or electroplating. The metal member is manufactured by an insulating-layer-forming step of forming an insulating layer made of an insulating material on the entire surface of a region of the metal substrate in which the covering layer is to be formed, a removing step of removing a portion of the insulating layer to form an exposed portion of the metal substrate, and an electrodeposited-layer-forming step of applying a paint having a different texture from the insulating layer to the exposed portion by electrodeposition coating or electroplating to form an electrodeposited layer.Type: ApplicationFiled: March 7, 2012Publication date: January 9, 2014Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Osamu Mizuno, Masatada Numano, Kohji Inokuchi
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Patent number: 8501301Abstract: A magnesium alloy member having mechanical properties and corrosion resistance and a method of manufacturing the magnesium alloy member are provided. A magnesium alloy member has a base material made of a magnesium alloy, and an anticorrosive film formed on the base material. The base material is a rolled magnesium alloy including 5 to 11% by mass of Al. By using a base material including a large amount of Al, a magnesium alloy member having excellent mechanical properties and high corrosion resistance can be produced. In addition, by using a rolled material, the number of surface defects at the time of casting is small, and the frequency of compensation processes such as undercoating and puttying can be reduced.Type: GrantFiled: July 10, 2007Date of Patent: August 6, 2013Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nobuyuki Okuda, Masatoshi Majima, Shoichiro Sakai, Shinji Inazawa, Nobuyuki Mori, Ryuichi Inoue, Yukihiro Oishi, Nozomu Kawabe, Masatada Numano
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Publication number: 20130089457Abstract: Provided is a composite material suitable for forming a part for continuous casting capable of producing cast materials of excellent surface quality for a long period of time and with which a molten metal is inhibited from flowing into a gap between a nozzle and a moving mold. A composite material (nozzle 1) includes a porous body 2 having a large number of pores and a filler incorporated in at least part of a portion that comes into contact with the molten metal, the portion being part of a surface portion of the porous body. The filler incorporated in the porous body 2 is at least one selected from a nitride, a carbide, and carbon.Type: ApplicationFiled: June 3, 2011Publication date: April 11, 2013Applicant: Sumitomo Electric Industries LtdInventors: Michimasa Miyanaga, Takeshi Uchihara, Masatada Numano, Yukihiro Oishi, Nozomu Kawabe