Patents by Inventor Masataka DEGUCHI
Masataka DEGUCHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240110970Abstract: Main cells that constitute a semiconductor element having a trench gate structure include first cells, and second cells having a structure in which gate insulating films are more easily broken by energization than those in the first cells, and the number of which is smaller than that of the first cells. At a time of driving the semiconductor element, a common gate drive voltage is applied to gate electrodes of the first cells and the second cells. An electrical characteristic is measured to detect failure of the second cells due to energization at the time of driving. The gate electrodes of the failed second cells are electrically isolated from the gate electrodes of the first cells so that the gate drive voltage is not applied to the failed second cells. The failure of the first cells is predicted based on the failure of the second cells.Type: ApplicationFiled: December 13, 2023Publication date: April 4, 2024Applicant: DENSO CORPORATIONInventors: Masataka DEGUCHI, Junya MURAMATSU, Keita KATAOKA, Katsuhiro KUTSUKI, Isao AOYAGI, Takashi TOMINAGA, Ryosuke OKACHI, Takashi KOHYAMA
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Publication number: 20230408572Abstract: A state determination device includes an initial waveform storage unit, a waveform acquisition unit, an element temperature acquisition unit, a past waveform storage unit, and a failure state determination unit. The failure state determination unit classifies the time waveform based on the initial time waveform of the gate voltage, the current time waveform of the gate voltage, the element temperature, and the past time waveform of the gate voltage, and determines a fault condition of the IGBT.Type: ApplicationFiled: September 6, 2023Publication date: December 21, 2023Applicant: DENSO CORPORATIONInventors: Junya MURAMATSU, Ryosuke OKACHI, Katsuhiro KUTSUKI, Takashi TOMINAGA, Masataka DEGUCHI
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Publication number: 20230053865Abstract: A thermal-conductive silicone composition containing (A) 0.5 to 2.5 mass % of a crosslinked silicone gel containing (a) an organopolysiloxane having at least two aliphatic unsaturated hydrocarbon groups per molecule, and having a kinematic viscosity at 25° C. of 10,000,000 mm2/s or more, and (b) an organohydrogenpolysiloxane having two or more silicon-bonded hydrogen atoms per molecule; (B) 12.5 to 19.5 mass % of a hydrolysable organopolysiloxane compound; and (C) 80 to 85 mass % of aluminum nitride particles having an average particle size of 0.5 pm or more and 1.5 pm or less. A content of coarse particles in the aluminum nitride particles is 1.0 volume % or less relative to the whole. The coarse particles are 10 pm or more in a particle size distribution by laser diffraction. A thermal-conductive silicone composition has excellent coating workability and favorable pumping-out resistance, and is capable of attaining low thermal resistance by being thinly compressed.Type: ApplicationFiled: September 30, 2020Publication date: February 23, 2023Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Keita KITAZAWA, Wataru TOYA, Ayako YAMAGUCHI, Koji NAKANISHI, Ryo MIYAZAKI, Masataka DEGUCHI
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Publication number: 20220360189Abstract: The disclosure herein relates to an electric power converter in which a power module accommodating a switching element for electric power conversion is in contact with a cooler, and provides a structure capable of effectively cooling the power module. An electric power converter includes coolers in contact with a power module. A stacked body of the power module and the coolers is accommodated in a case. The surface of the first cooler opposite to the power module is in contact with the case, and an output bus bar is connected to a midpoint terminal and is in contact with the case. The first cooler directly cools the power module by one surface, and absorbs heat from the power module transferred via the midpoint terminal and the output bus bar by another surface.Type: ApplicationFiled: July 25, 2022Publication date: November 10, 2022Applicant: DENSO CORPORATIONInventor: Masataka DEGUCHI
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Patent number: 11398717Abstract: A spark plug includes a terminal electrode extending in an axial direction of the spark plug. The terminal electrode has an end in the axial direction, and has a recess formed in the end of the terminal electrode. The recess has a bottom surface and an identifier on the bottom surface. The recess has a side surface parallel to the axial direction.Type: GrantFiled: August 17, 2021Date of Patent: July 26, 2022Assignee: DENSO CORPORATIONInventor: Masataka Deguchi
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Patent number: 11367999Abstract: A spark plug has a central electrode and a ground electrode. The central electrode has an electrode base material part and a noble metal chip of a cylindrical shape and is welded on the electrode base material part. A spark discharge is generated between the noble metal chip of the central electrode and the ground electrode when supplying a predetermined voltage to the spark plug. An intermediate region is formed on an overall surface between the electrode base material part and the noble metal chip. The intermediate region has a primary measurement part and a secondary measurement part. Components of the noble metal chip in the primary measurement area have a first average ratio of not less than 40 wt %, and components of the noble metal chip in the secondary measurement area have a second average ratio of not more than 80 wt %.Type: GrantFiled: November 20, 2020Date of Patent: June 21, 2022Assignee: DENSO CORPORATIONInventor: Masataka Deguchi
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Patent number: 11296594Abstract: A failure prediction system disclosed herein is configured to predict a failure of a power converter which converts output power of a power source to power for driving a traction motor. The system may include: a sensor provided at the power converter; and a controller configured to predict a failure of the power converter based on a measurement value of the sensor. The controller may be configured to: calculate a difference between previous and present measurement values of the sensor, wherein the controller repeatedly calculates the difference at predetermined time intervals; obtain intermediate data by applying variable conversion to a plurality of the past differences; calculate a damage level of the power converter based on the intermediate data; and output a warning signal in a case where the damage level exceeds a damage threshold, wherein the warning signal indicates that a timing when the failure occurs is approaching.Type: GrantFiled: January 23, 2020Date of Patent: April 5, 2022Assignee: DENSO CORPORATIONInventor: Masataka Deguchi
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Patent number: 11218081Abstract: A power converter includes: a plurality of power modules that houses semiconductor elements for electric power conversion; a pair of holding plates sandwiching a stacked body of the plurality of power modules in the first direction; a pair of connecting beams that connects the pair of holding plates respectively on both side ends of the stacked body in the second direction intersecting the first direction; and a substrate connected to control terminals of the power modules. At least one of the pair of holding plates is provided with a positioner to position the substrate.Type: GrantFiled: March 27, 2020Date of Patent: January 4, 2022Assignee: DENSO CORPORATIONInventors: Masataka Deguchi, Akihiro Ueda, Koji Yasui, Hirotaka Ohno
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Publication number: 20210376575Abstract: A spark plug includes a terminal electrode extending in an axial direction of the spark plug. The terminal electrode has an end in the axial direction, and has a recess formed in the end of the terminal electrode. The recess has a bottom surface and an identifier on the bottom surface. The recess has a side surface parallel to the axial direction.Type: ApplicationFiled: August 17, 2021Publication date: December 2, 2021Inventor: Masataka DEGUCHI
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Patent number: 11177742Abstract: A power converter includes: a plurality of power modules that houses semiconductor elements for electric power conversion; a pair of holding plates sandwiching a stacked body of the plurality of power modules in the first direction; a pair of connecting beams that connects the pair of holding plates respectively on both side ends of the stacked body in the second direction intersecting the first direction; and a substrate connected to control terminals of the power modules. At least one of the pair of holding plates is provided with a positioner to position the substrate.Type: GrantFiled: March 27, 2020Date of Patent: November 16, 2021Assignee: DENSO CORPORATIONInventors: Masataka Deguchi, Akihiro Ueda, Koji Yasui, Hirotaka Ohno
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Patent number: 11075140Abstract: The disclosure provides a heat conduction structure with higher heat conductivity. This embodiment is a heat conduction structure where heat is conducted from a first member to a second member. The heat conduction structure includes at least one self-assembled monolayer and a heat dissipation grease. The self-assembled monolayer is formed on at least one surface of the first member and the second member. The heat dissipation grease is disposed between the first member and the second member. The heat dissipation grease is in contact with the self-assembled monolayer.Type: GrantFiled: June 24, 2019Date of Patent: July 27, 2021Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITYInventors: Takeshi Bessho, Masataka Deguchi, Nagahiro Saito, Kazuo Hashimi
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Publication number: 20210159676Abstract: A spark plug has a central electrode and a ground electrode. The central electrode has an electrode base material part and a noble metal chip of a cylindrical shape and is welded on the electrode base material part. A spark discharge is generated between the noble metal chip of the central electrode and the ground electrode when supplying a predetermined voltage to the spark plug. An intermediate region is formed on an overall surface between the electrode base material part and the noble metal chip. The intermediate region has a primary measurement part and a secondary measurement part. Components of the noble metal chip in the primary measurement area have a first average ratio of not less than 40 wt %, and components of the noble metal chip in the secondary measurement area have a second average ratio of not more than 80 wt %.Type: ApplicationFiled: November 20, 2020Publication date: May 27, 2021Inventor: Masataka DEGUCHI
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Patent number: 10873176Abstract: A spark plug has a housing of a cylindrical shape, an insulator of a cylindrical shape, and a packing. The housing has a housing facing surface. The insulator has an insulator facing surface and is supported in the housing. The packing has an insulator side contact surface which is in contact with the insulator facing surface. The packing is arranged between the housing facing surface and the insulator facing surface to face both the housing facing surface and the insulator facing surface. The packing has proximal inner circumferential surfaces formed adjacent with the inner periphery side of the insulator side contact surface. Each of the proximal inner circumferential surfaces has a curved shape smoothly connected to the insulator side contact surface of the packing.Type: GrantFiled: March 9, 2020Date of Patent: December 22, 2020Assignee: DENSO CORPORATIONInventor: Masataka Deguchi
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Publication number: 20200321884Abstract: A power converter includes: a plurality of power modules that houses semiconductor elements for electric power conversion; a pair of holding plates sandwiching a stacked body of the plurality of power modules in the first direction; a pair of connecting beams that connects the pair of holding plates respectively on both side ends of the stacked body in the second direction intersecting the first direction; and a substrate connected to control terminals of the power modules. At least one of the pair of holding plates is provided with a positioner to position the substrate.Type: ApplicationFiled: March 27, 2020Publication date: October 8, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka DEGUCHI, Akihiro UEDA, Koji YASUI, Hirotaka OHNO
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Publication number: 20200303905Abstract: A spark plug has a housing of a cylindrical shape, an insulator of a cylindrical shape, and a packing. The housing has a housing facing surface. The insulator has an insulator facing surface and is supported in the housing. The packing has an insulator side contact surface which is in contact with the insulator facing surface. The packing is arranged between the housing facing surface and the insulator facing surface to face both the housing facing surface and the insulator facing surface. The packing has proximal inner circumferential surfaces formed adjacent with the inner periphery side of the insulator side contact surface. Each of the proximal inner circumferential surfaces has a curved shape smoothly connected to the insulator side contact surface of the packing.Type: ApplicationFiled: March 9, 2020Publication date: September 24, 2020Inventor: Masataka DEGUCHI
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Publication number: 20200274437Abstract: A failure prediction system disclosed herein is configured to predict a failure of a power converter which converts output power of a power source to power for driving a traction motor. The system may include: a sensor provided at the power converter; and a controller configured to predict a failure of the power converter based on a measurement value of the sensor. The controller may be configured to: calculate a difference between previous and present measurement values of the sensor, wherein the controller repeatedly calculates the difference at predetermined time intervals; obtain intermediate data by applying variable conversion to a plurality of the past differences; calculate a damage level of the power converter based on the intermediate data; and output a warning signal in a case where the damage level exceeds a damage threshold, wherein the warning signal indicates that a timing when the failure occurs is approaching.Type: ApplicationFiled: January 23, 2020Publication date: August 27, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Masataka DEGUCHI
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Patent number: 10736238Abstract: A semiconductor device may include a stack in which a cooler and a semiconductor module are stacked, the semiconductor module housing a semiconductor element; a contact plate contacting the stack in a stacking direction of the semiconductor module and the cooler; and a spring contacting the contact plate and pressurizing the stack via the contact plate in the stacking direction, wherein the spring may contact a center portion of the contact plate in a direction perpendicular to the stacking direction, and a recess or a cavity may be provided at the center portion of the contact plate, the recess facing the stack.Type: GrantFiled: January 31, 2019Date of Patent: August 4, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori Uchiyama, Naoki Hakamada, Tomo Sasaki, Masataka Deguchi, Koji Hotta, Tadafumi Yoshida
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Patent number: 10660244Abstract: A semiconductor unit may include first coolers arranged in parallel; semiconductor modules, each of the semiconductor modules being interposed between a pair of the first coolers arranged adjacently; a coolant discharge pipe provided at one of the first coolers that is located at an end of a stack of the first coolers and the semiconductor modules, the coolant discharge pipe extending along a stacking direction of the first coolers and the semiconductor modules; a second cooler connected with the coolant discharge pipe; and a reactor interposed between the second cooler and the one of the first coolers located at the end of the stack.Type: GrantFiled: January 16, 2019Date of Patent: May 19, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Masataka Deguchi
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Patent number: 10647094Abstract: There is provided a thermally conductive composite material obtained by dispersing a thermally conductive filler in a matrix. The thermally conductive filler is a mixture including boron nitride particles with an average particle size of 10 ?m to 100 ?m and aluminum nitride particles with an average particle size that is 1/100 to ½ of the average particle size of the boron nitride particles, a content of the boron nitride particles is 60 volume % to 90 volume % with respect to a total amount of the boron nitride particles and the aluminum nitride particles, a content of the thermally conductive filler is 80 volume % to 95 volume % with respect to a total amount of the composite material, and a porosity of the composite material is 10 volume % or less.Type: GrantFiled: March 20, 2018Date of Patent: May 12, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Megumi Sasaki, Hiromitsu Tanaka, Shinichi Miura, Masataka Deguchi, Masaki Terada, Tetsuyoshi Fukaya
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Patent number: 10622280Abstract: A semiconductor device includes a semiconductor element, a cooler, and a heat conductive body. The cooler faces one surface of the semiconductor element, and has a flow passage of a coolant. As viewed from the flow direction of the coolant, a width of the flow passage is wider than a width of the semiconductor element. The heat conductive body is made from graphite having such an anisotropy that a heat conductivity in the in-plane direction of a predetermined surface is higher than a heat conductivity in the normal direction of the predetermined surface. The width of the heat conductive body is wider than the width of the semiconductor element as viewed from the flow direction of the coolant. The heat conductive body is configured such that the predetermined surface is non-parallel to both of the flow direction of the coolant and the one surface of the semiconductor element.Type: GrantFiled: February 8, 2019Date of Patent: April 14, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Masataka Deguchi