Patents by Inventor Masataka Hatta

Masataka Hatta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9891274
    Abstract: A device test method performed in a substrate test apparatus which includes a mounting table for mounting thereon a substrate on which a device having an electrode is formed, the mounting table being movable by a X-direction motor and a Y-direction motor, and a probe card arranged to face the mounting table. A measuring electrode is arranged to correspond to the electrode of the device, the probe card has a probe that is engageable with the measuring electrode, and the X-direction motor or Y-direction motor generates torque to keep the mounting table from moving when measuring an electrical characteristic of the device. In the device test method, after the probe is engaged with the measuring electrode, when measuring an electrical characteristic of the device, the maximum value of the torque generated by the X-direction motor or Y-direction motor is limited to a predetermined value or less.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: February 13, 2018
    Assignee: Tokyo Electron Limited
    Inventors: Masataka Hatta, Kazunari Ishii
  • Patent number: 9739828
    Abstract: A probe device, for performing an electrical test of a semiconductor device formed on a semiconductor wafer, includes a mounting table on which the semiconductor wafer is mounted, a driving mechanism configured to bring a probe into contact with an electrode of the semiconductor device mounted on the mounting table, and a temperature control mechanism configured to control a temperature of the mounting table. The mounting table includes a disk-shaped first electrode, a disk-shaped second electrode, and a disk-shaped insulating plate interposed between the first electrode and the second electrode. The first electrode, the second electrode and the insulating plate are fixed to each other at a fixing part provided at their respective centers, and are locked to be movable in a diametric direction at a locking part provided at an outer side of the fixing part in the diametric direction.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: August 22, 2017
    Assignee: Tokyo Electron Limited
    Inventor: Masataka Hatta
  • Patent number: 9562942
    Abstract: A probe apparatus can suppress a spark from occurring near a wafer surface simply and efficiently when inspecting electrical characteristics of a semiconductor device at wafer level. A spark preventing device 50 mounted in the probe apparatus includes a surrounding member 52 which surrounds probe needles 24G and 24S between a probe card 16 and a mounting table 12; and a gas supply device 54 configured to supply a gas to a vicinity of the probe needles 24G and 24S through an inside or a vicinity of the surrounding member 52 to form an atmosphere of a preset pressure higher than an atmospheric pressure in the vicinity of the probe needles 24G and 24S when inspecting the electrical characteristics of each chip on a semiconductor wafer W. A contact plate 34 also serves as the surrounding member 52.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: February 7, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Eiichi Shinohara, Kenji Yamaguchi, Masataka Hatta
  • Publication number: 20160209465
    Abstract: A device test method performed in a substrate test apparatus which includes a mounting table for mounting thereon a substrate on which a device having an electrode is formed, the mounting table being movable by a X-direction motor and a Y-direction motor, and a probe card arranged to face the mounting table. A measuring electrode is arranged to correspond to the electrode of the device, the probe card has a probe that is engageable with the measuring electrode, and the X-direction motor or Y-direction motor generates torque to keep the mounting table from moving when measuring an electrical characteristic of the device. In the device test method, after the probe is engaged with the measuring electrode, when measuring an electrical characteristic of the device, the maximum value of the torque generated by the X-direction motor or Y-direction motor is limited to a predetermined value or less.
    Type: Application
    Filed: August 1, 2014
    Publication date: July 21, 2016
    Inventors: Masataka HATTA, Kazunari ISHII
  • Patent number: 9310814
    Abstract: A cooling device operating method and corresponding cooling device used in an inspection apparatus. The method controls a cooling device which in turn cools a wafer chuck on which a semiconductor wafer is loaded. The temperature of the wafer chuck is controllable using the cooling device and a heating device. Low temperature and high temperature inspections of the wafer are performed under control of the controller. The cooling device is continuously run via the controller for the low temperature inspection, but it is stopped at least one time at the start of the high temperature inspection via the controller.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: April 12, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Masataka Hatta
  • Publication number: 20160047856
    Abstract: A probe device, for performing an electrical test of a semiconductor device formed on a semiconductor wafer, includes a mounting table on which the semiconductor wafer is mounted, a driving mechanism configured to bring a probe into contact with an electrode of the semiconductor device mounted on the mounting table, and a temperature control mechanism configured to control a temperature of the mounting table. The mounting table includes a disk-shaped first electrode, a disk-shaped second electrode, and a disk-shaped insulating plate interposed between the first electrode and the second electrode. The first electrode, the second electrode and the insulating plate are fixed to each other at a fixing part provided at their respective centers, and are locked to be movable in a diametric direction at a locking part provided at an outer side of the fixing part in the diametric direction.
    Type: Application
    Filed: March 18, 2014
    Publication date: February 18, 2016
    Inventor: Masataka HATTA
  • Publication number: 20150015285
    Abstract: A probe apparatus can suppress a spark from occurring near a wafer surface simply and efficiently when inspecting electrical characteristics of a semiconductor device at wafer level. A spark preventing device 50 mounted in the probe apparatus includes a surrounding member 52 which surrounds probe needles 24G and 24S between a probe card 16 and a mounting table 12; and a gas supply device 54 configured to supply a gas to a vicinity of the probe needles 24G and 24S through an inside or a vicinity of the surrounding member 52 to form an atmosphere of a preset pressure higher than an atmospheric pressure in the vicinity of the probe needles 24G and 24S when inspecting the electrical characteristics of each chip on a semiconductor wafer W. A contact plate 34 also serves as the surrounding member 52.
    Type: Application
    Filed: July 11, 2014
    Publication date: January 15, 2015
    Inventors: Eiichi Shinohara, Kenji Yamaguchi, Masataka Hatta
  • Publication number: 20120234528
    Abstract: A cooling device operating method which is capable of reducing power consumption of the cooling device used in an inspection apparatus. The method controls a cooling device which cools a wafer chuck on which a semiconductor wafer is loaded. The temperature of the wafer chuck is controllable through the cooling device and a heating device. Low temperature and high temperature inspections of the wafer can be performed under control of the controller, and the cooling device is continuously run through control of the controller for the low temperature inspection while it is stopped at least one time at the start of the high temperature inspection through the controller for the high temperature inspection.
    Type: Application
    Filed: March 19, 2012
    Publication date: September 20, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masataka HATTA
  • Patent number: 7975759
    Abstract: A temperature control apparatus that controls a temperature of a target object by a heat exchange between a temperature control liquid and the target object. The apparatus includes a pressurizing unit that pressurizes the temperature control liquid to increase a boiling point thereof; a heating unit that increases a temperature of the temperature control liquid to become higher than or equal to a boiling point of the temperature control liquid observed at a normal pressure; and a heat exchanging unit that exchanges heat between the target object and the temperature control liquid whose temperature has been increased to become higher than or equal to the boiling point of the temperature control liquid observed at the normal pressure.
    Type: Grant
    Filed: September 18, 2007
    Date of Patent: July 12, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Masataka Hatta, Yoshinao Kono, Toshikazu Ariyama, Kazuki Hosaka
  • Patent number: 7818972
    Abstract: A water removal apparatus removes water contained in a coolant circulating between a target object and a cooling system through a circulation line. The water removal apparatus includes a bypass line through which a part of the coolant separated from the circulation line flows; a heat exchanger, provided in the bypass line, for heating the coolant flowing along the bypass line by using a waste heat of the cooling system; and a water adsorption material, provided at a downstream side of the heat exchanger, for adsorbing the water contained in the coolant. Further, an inspection apparatus, for performing an inspection for a semiconductor wafer mounted on the target object while controlling a temperature of the semiconductor wafer on the target object, includes the water removal apparatus.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: October 26, 2010
    Assignee: Tokyo Electron Limited
    Inventor: Masataka Hatta
  • Patent number: 7641453
    Abstract: A pulsation reducing apparatus is used for an apparatus having a pump for circulating a liquid in a circulating line and a tank for storing the liquid circulating via the pump. The pulsation reducing apparatus includes a supplement tank for reserving the liquid such that a liquid surface height of the supplement tank is higher than that of the tank. The tank is connected to the supplement tank and the empty space portion of the tank is connected to the supplement tank via a gas exhaust line. When the empty space portion of the tank communicates with that of the supplement tank via the gas exhaust line due to a reduction of the liquid in the tank, the gas in the tank is exhausted to the empty space portion of the supplement tank via the gas exhaust line and the liquid in the supplement tank is supplemented into the tank.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: January 5, 2010
    Assignee: Tokyo Electron Limited
    Inventor: Masataka Hatta
  • Patent number: 7610756
    Abstract: A cooling/heating apparatus for circulating the cooled or heated transfer medium to a load to thereby cool or heat the load includes a heat transfer medium circulation path and a Stirling heat engine. The Stirling heat engine includes a first and a second cylinder chamber; a first and a second piston for expanding or compressing an operation gas in the first and the second cylinder chamber; and a driving mechanism for driving the first and the second piston. When the driving mechanism is driven in a forward direction, the operation gas is expanded in the first cylinder chamber and its temperature decreases, thus cooling the heat transfer medium, whereas, when the driving mechanism is driven in a backward direction, the operation gas is compressed in the first cylinder chamber and its temperature increases, thus heating the heat transfer medium.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: November 3, 2009
    Assignee: Tokyo Electron Limited
    Inventor: Masataka Hatta
  • Publication number: 20080257537
    Abstract: A temperature control apparatus that controls a temperature of a target object by a heat exchange between a temperature control liquid and the target object. The apparatus includes a pressurizing unit that pressurizes the temperature control liquid to increase a boiling point thereof; a heating unit that increases a temperature of the temperature control liquid to become higher than or equal to a boiling point of the temperature control liquid observed at a normal pressure; and a heat exchanging unit that exchanges heat between the target object and the temperature control liquid whose temperature has been increased to become higher than or equal to the boiling point of the temperature control liquid observed at the normal pressure.
    Type: Application
    Filed: September 18, 2007
    Publication date: October 23, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masataka Hatta, Yoshinao Kono, Toshikazu Ariyama, Kazuki Hosaka
  • Publication number: 20070204610
    Abstract: A cooling/heating apparatus for circulating the cooled or heated transfer medium to a load to thereby cool or heat the load includes a heat transfer medium circulation path and a Stirling heat engine. The Stirling heat engine includes a first and a second cylinder chamber; a first and a second piston for expanding or compressing an operation gas in the first and the second cylinder chamber; and a driving mechanism for driving the first and the second piston. When the driving mechanism is driven in a forward direction, the operation gas is expanded in the first cylinder chamber and its temperature decreases, thus cooling the heat transfer medium, whereas, when the driving mechanism is driven in a backward direction, the operation gas is compressed in the first cylinder chamber and its temperature increases, thus heating the heat transfer medium.
    Type: Application
    Filed: March 5, 2007
    Publication date: September 6, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masataka Hatta
  • Publication number: 20070030879
    Abstract: A water removal apparatus removes water contained in a coolant circulating between a target object and a cooling system through a circulation line. The water removal apparatus includes a bypass line through which a part of the coolant separated from the circulation line flows; a heat exchanger, provided in the bypass line, for heating the coolant flowing along the bypass line by using a waste heat of the cooling system; and a water adsorption material, provided at a downstream side of the heat exchanger, for adsorbing the water contained in the coolant. Further, an inspection apparatus, for performing an inspection for a semiconductor wafer mounted on the target object while controlling a temperature of the semiconductor wafer on the target object, includes the water removal apparatus.
    Type: Application
    Filed: July 18, 2006
    Publication date: February 8, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masataka Hatta
  • Publication number: 20070031274
    Abstract: A pulsation reducing apparatus is used for an apparatus having a pump for circulating a liquid in a circulating line and a tank for storing the liquid circulating via the pump. The pulsation reducing apparatus includes a supplement tank for reserving the liquid such that a liquid surface height of the supplement tank is higher than that of the tank. The tank is connected to the supplement tank and the empty space portion of the tank is connected to the supplement tank via a gas exhaust line. When the empty space portion of the tank communicates with that of the supplement tank via the gas exhaust line due to a reduction of the liquid in the tank, the gas in the tank is exhausted to the empty space portion of the supplement tank via the gas exhaust line and the liquid in the supplement tank is supplemented into the tank.
    Type: Application
    Filed: July 18, 2006
    Publication date: February 8, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masataka Hatta
  • Patent number: 6959556
    Abstract: A Stirling refrigeration system (1) comprises two Stirling refrigeration units (4a, 4b) incorporating respective working gas end (WGE) heat exchangers (35a, 35b) and radiators (65a, 65b). Cooling water circulates through a first radiator (65a), a first WGE heat exchanger (35a), a second radiator (65a), a second WGE heat exchanger (35a), and a cooling-water pump (67) in sequence. To facilitate deaeration of the cooling-water circuit at time of feeding cooling water, An air release duct (85) is provided at the maximal point of the cooling-water circuit. An air release valve (79) is formed in the open end of the air release duct (85) so that the air remaining in the cooling-water circuit can be easily released. The Stirling refrigeration system is compact in dimensions.
    Type: Grant
    Filed: August 12, 2003
    Date of Patent: November 1, 2005
    Assignees: Sanyo Electric Co., Ltd., Tokyo Electron Limited
    Inventors: Takashi Inoue, Kazuhiko Mihara, Yasuo Sakamoto, Masataka Hatta
  • Publication number: 20040025519
    Abstract: A Stirling refrigeration system (1) comprises two Stirling refrigeration units (4a, 4b) incorporating respective working gas end (WGE) heat exchangers (35a, 35b) and radiators (65a, 65b). Cooling water circulates through a first radiator (65a), a first WGE heat exchanger (35a), a second radiator (65a), a second WGE heat exchanger (35a), and a cooling-water pump (67) in sequence. To facilitate deaeration of the cooling-water circuit at time of feeding cooling water, An air release duct (85) is provided at the maximal point of the cooling-water circuit. An air release valve (79) is formed in the open end of the air release duct (85) so that the air remaining in the cooling-water circuit can be easily released. The Stirling refrigeration system is compact in dimensions.
    Type: Application
    Filed: August 12, 2003
    Publication date: February 12, 2004
    Inventors: Takashi Inoue, Kazuhiko Mihara, Yasuo Sakamoto, Masataka Hatta
  • Patent number: 6037793
    Abstract: According to the present invention, a main chuck, on which a wafer having a number of devices is held, is driven under the control of a computer, and the devices on the wafer are brought into electric contact with the probes arranged on the upper side of the main chuck. On the basis of outputs from the probes, a tester sequentially measures the electric characteristics of the devices.
    Type: Grant
    Filed: January 28, 1998
    Date of Patent: March 14, 2000
    Assignee: Tokyo Electron Limited
    Inventors: Toshio Miyazawa, Masataka Hatta, Masahiko Akiyama
  • Patent number: 6032724
    Abstract: A temperature control apparatus for a sample susceptor is described, the temperature control apparatus is easy to maintain, which can set a temperature in a wide range from a low temperature to a high temperature, which is compact and which does not require a special processing for disposing of a cooling medium.A temperature control apparatus for a sample susceptor has a cooling unit for cooling a sample susceptor on which a wafer W is mounted, an electric heater for heating the sample susceptor, a temperature detecting unit for detecting the temperature of the sample susceptor, and a temperature adjusting unit for controlling the cooling unit and the heating unit based on a detection signal of the temperature detecting unit.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: March 7, 2000
    Assignee: Tokyo Electron Limited
    Inventor: Masataka Hatta