Patents by Inventor Masataka MITOMI

Masataka MITOMI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11679437
    Abstract: A dust core that can significantly reduce the iron loss is provided. The dust core of the present invention includes soft magnetic particles comprising pure iron or an iron alloy and a grain boundary layer existing between adjacent soft magnetic particles. The grain boundary layer has a compound layer comprising MxFe2-xSiO4 (0?x?1, M: one or more types of metal elements that serve as divalent cations). Such a dust core is obtained by annealing a compact. The compact is obtained by compression-molding a powder for magnetic cores. In the powder for magnetic cores, coating layers that coat the surfaces of soft magnetic particles are each composed of a composite phase in which spinel-type ferrite represented by MyFe3-yO4 (0?y?1, M: one or more types of metal elements that serve as divalent cations) is dispersed on a surface of a silicone resin or inside the silicone resin.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: June 20, 2023
    Assignee: DENSO CORPORATION
    Inventors: Seishi Utsuno, Jung Hwan Hwang, Ken Matsubara, Masataka Mitomi
  • Patent number: 11532414
    Abstract: A powder for dust core used for a dust core includes a plurality of crystal grains, and the powder has at least two maximal values when a number ratio that is a ratio of the number of the crystal grains at each crystal grain diameter to the number of the crystal grains each crystal grain diameter of which has been measured is plotted with respect to each crystal grain diameter of the crystal grains.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: December 20, 2022
    Assignee: DENSO CORPORATION
    Inventors: Masataka Mitomi, Tomoyasu Watanabe
  • Publication number: 20210210258
    Abstract: A dust core that can significantly reduce the iron loss is provided. The dust core of the present invention includes soft magnetic particles comprising pure iron or an iron alloy and a grain boundary layer existing between adjacent soft magnetic particles. The grain boundary layer has a compound layer comprising MxFe2-xSiO4 (0?x?1, M: one or more types of metal elements that serve as divalent cations). Such a dust core is obtained by annealing a compact. The compact is obtained by compression-molding a powder for magnetic cores. In the powder for magnetic cores, coating layers that coat the surfaces of soft magnetic particles are each composed of a composite phase in which spinel-type ferrite represented by MyFe3-yO4 (0?y?1, M: one or more types of metal elements that serve as divalent cations) is dispersed on a surface of a silicone resin or inside the silicone resin.
    Type: Application
    Filed: October 17, 2018
    Publication date: July 8, 2021
    Inventors: Seishi UTSUNO, Jung Hwan HWANG, Ken MATSUBARA, Masataka MITOMI
  • Publication number: 20200168377
    Abstract: A powder for dust core used for a dust core includes a plurality of crystal grains, and the powder has at least two maximal values when a number ratio that is a ratio of the number of the crystal grains at each crystal grain diameter to the number of the crystal grains each crystal grain diameter of which has been measured is plotted with respect to each crystal grain diameter of the crystal grains.
    Type: Application
    Filed: January 28, 2020
    Publication date: May 28, 2020
    Inventors: Masataka MITOMI, Tomoyasu WATANABE