Patents by Inventor Masataka Nagai

Masataka Nagai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9146461
    Abstract: A method of making a nozzle chip includes a step of reduction-projection-exposing a photosensitive resin material to exposure light through a mask by using a reduction-projection-exposure apparatus, the mask having a light-transmitting pattern formed thereon; and a step of forming an ejection orifice pattern corresponding to the light-transmitting pattern on the photosensitive resin material by performing a developing operation. The exposure light in the step of reduction-projection-exposing is passed through a correction mechanism before the exposure light reaches the photosensitive resin material, the correction mechanism being configured to suppress an inclination of a chief ray due to off-axis telecentricity that occurs in the reduction-projection-exposure apparatus.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: September 29, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takanobu Manabe, Toshiaki Kurosu, Makoto Watanabe, Masataka Nagai, Hiroyuki Murayama
  • Patent number: 9114614
    Abstract: A liquid ejection head has an element substrate constituted of a substrate body having a plurality of energy generating elements for liquid ejection and a nozzle plate having a plurality of ejection ports arranged corresponding to the respective energy generating elements so as to form a plurality of ejection port rows each extending in a first direction, the rows being arranged side by side so as to expand in a second direction intersecting the first direction. The nozzle plate has also a groove section, or a plurality of hollow sections arranged to form a hollow section row, as extending in the first direction, at least between one of the opposite edges as viewed in the second direction of the nozzle plate and the ejection port row arranged close to the same edge.
    Type: Grant
    Filed: May 27, 2014
    Date of Patent: August 25, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Jun Yamamuro
  • Patent number: 9102149
    Abstract: A liquid ejection head is provided with a recording element substrate having a plurality of ejection orifices for ejecting a liquid, the plurality of ejection orifices being arranged to form a row of the ejection orifices. In at least some of the plurality of the ejection orifices, each having one side and another side, the area of an inner wall of the ejection orifices is set to be larger on the other side than on the one side, the one side and the other side being defined by a plane which passes through the center of the ejection orifice, intersects with the row of the ejection orifices at right angles and extends along the direction of the depth of the ejection orifice.
    Type: Grant
    Filed: June 20, 2014
    Date of Patent: August 11, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Toshiaki Kurosu, Hiroyuki Murayama, Makoto Watanabe, Takanobu Manabe
  • Patent number: 9039143
    Abstract: An ink jet recording head includes a substrate having a plurality of discharge energy generation elements and having an ink supply port, a protective film provided on the substrate and configured to protect wiring connected to the discharge energy generation elements, and an ink discharge port forming member, wherein the protective film has a protruding portion, wherein the ink discharge port forming member has a beam-like protrusion, wherein the beam-like protrusion has a reinforcing rib, and wherein a separation film containing gold is formed at a portion where the protruding portion and the reinforcing rib are held in close contact with each other.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: May 26, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Mitsuru Chida, Kenji Fujii, Makoto Watanabe, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Patent number: 9023593
    Abstract: Provided is a method of manufacturing a liquid ejection head, including: forming, on a substrate, a flow path mold pattern that becomes a mold of a liquid flow path; forming a negative photosensitive resin layer on the flow path mold pattern; subjecting the negative photosensitive resin layer to exposure processing with use of a reduction projection exposing apparatus and a mask pattern having an ejection orifice mask shape for forming ejection orifices; and subjecting the negative photosensitive resin layer obtained after the exposure processing to development processing to form the ejection orifices, in which the ejection orifices are formed by correcting, by the ejection orifice mask shape, an inclination of an ejection angle due to an off-axis telecentricity caused by the reduction projection exposing apparatus so as to be close to a direction perpendicular to a surface of the substrate.
    Type: Grant
    Filed: May 27, 2014
    Date of Patent: May 5, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Publication number: 20150002583
    Abstract: A liquid ejection head is provided with a recording element substrate having a plurality of ejection orifices for ejecting a liquid, the plurality of ejection orifices being arranged to form a row of the ejection orifices. In at least some of the plurality of the ejection orifices, the area of an inner wall of the ejection orifices is set to be larger on the other side than on one side, the other side and the one side being defined by a plane which passes through the center of the ejection orifice, intersects with the row of the ejection orifices at right angles and extends along the direction of the depth of the ejection orifice.
    Type: Application
    Filed: June 20, 2014
    Publication date: January 1, 2015
    Inventors: Masataka Nagai, Yoshinori Tagawa, Toshiaki Kurosu, Hiroyuki Murayama, Makoto Watanabe, Takanobu Manabe
  • Publication number: 20140362140
    Abstract: A liquid ejection head has an element substrate constituted of a substrate body having a plurality of energy generating elements for liquid ejection and a nozzle plate having a plurality of ejection ports arranged corresponding to the respective energy generating elements so as to form a plurality of ejection port rows each extending in a first direction, the rows being arranged side by side so as to expand in a second direction intersecting the first direction. The nozzle plate has also a groove section, or a plurality of hollow sections arranged to form a hollow section row, as extending in the first direction, at least between one of the opposite edges as viewed in the second direction of the nozzle plate and the ejection port row arranged close to the same edge.
    Type: Application
    Filed: May 27, 2014
    Publication date: December 11, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Masataka Nagai, Yoshinori Tagawa, Jun Yamamuro
  • Publication number: 20140361458
    Abstract: Provided is a method of manufacturing a liquid ejection head, including: forming, on a substrate, a flow path mold pattern that becomes a mold of a liquid flow path; forming a negative photosensitive resin layer on the flow path mold pattern; subjecting the negative photosensitive resin layer to exposure processing with use of a reduction projection exposing apparatus and a mask pattern having an ejection orifice mask shape for forming ejection orifices; and subjecting the negative photosensitive resin layer obtained after the exposure processing to development processing to form the ejection orifices, in which the ejection orifices are formed by correcting, by the ejection orifice mask shape, an inclination of an ejection angle due to an off-axis telecentricity caused by the reduction projection exposing apparatus so as to be close to a direction perpendicular to a surface of the substrate.
    Type: Application
    Filed: May 27, 2014
    Publication date: December 11, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Publication number: 20140313261
    Abstract: A liquid ejection head includes: a substrate which has an energy-generating element that generates energy to be utilized for ejecting a liquid, and a supply orifice for supplying the liquid to the energy-generating element; and an ejection orifice forming member that has a plurality of ejection orifices through which the liquid is ejected, and at least one beam-like projection which projects toward the substrate and extends along an array direction of the ejection orifices at a position corresponding to the supply orifice; wherein a sectional area perpendicular to the array direction of the ejection orifices in the central part of the beam-like projection in the array direction of the ejection orifices is larger than a sectional area in the direction perpendicular to the array direction of the ejection orifices in both ends of the beam-like projection in the array direction.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 23, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Masataka NAGAI, Yoshinori Tagawa, Jun Yamamuro, Kenji Fujii, Mitsuru Chida, Makoto Watanabe, Toshiaki Kurosu, Takanobu Manabe
  • Publication number: 20140293259
    Abstract: A method of making a nozzle chip includes a step of reduction-projection-exposing a photosensitive resin material to exposure light through a mask by using a reduction-projection-exposure apparatus, the mask having a light-transmitting pattern formed thereon; and a step of forming an ejection orifice pattern corresponding to the light-transmitting pattern on the photosensitive resin material by performing a developing operation. The exposure light in the step of reduction-projection-exposing is passed through a correction mechanism before the exposure light reaches the photosensitive resin material, the correction mechanism being configured to suppress an inclination of a chief ray due to off-axis telecentricity that occurs in the reduction-projection-exposure apparatus.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 2, 2014
    Inventors: Takanobu Manabe, Toshiaki Kurosu, Makoto Watanabe, Masataka Nagai, Hiroyuki Murayama
  • Publication number: 20140292937
    Abstract: An ink jet recording head includes a substrate having a plurality of discharge energy generation elements and having an ink supply port, a protective film provided on the substrate and configured to protect wiring connected to the discharge energy generation elements, and an ink discharge port forming member, wherein the protective film has a protruding portion, wherein the ink discharge port forming member has a beam-like protrusion, wherein the beam-like protrusion has a reinforcing rib, and wherein a separation film containing gold is formed at a portion where the protruding portion and the reinforcing rib are held in close contact with each other.
    Type: Application
    Filed: March 31, 2014
    Publication date: October 2, 2014
    Inventors: Mitsuru Chida, Kenji Fujii, Makoto Watanabe, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Publication number: 20140212998
    Abstract: A process for producing a semiconductor chip having a substrate and a bump formed on the substrate including (1) forming, on a substrate, a conductor gold for plating to be a base of plating growth; (2) forming a mask for plating on the conductor gold for plating; (3) performing plating using the mask for plating to form the bump and a dummy pattern; (4) removing the mask for plating; (5) etching the conductor gold for plating; and (6) applying a shock to at least the dummy pattern. The amount of side etching of the conductor gold for plating is grasped from a state of separation of the dummy pattern due to the shock in the step (6).
    Type: Application
    Filed: January 10, 2014
    Publication date: July 31, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kenji Fujii, Mitsuru Chida, Makoto Watanabe, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Patent number: 8652767
    Abstract: Provided is a process for producing a liquid ejection head including an ejection orifice member having a plurality of ejection orifices for ejecting liquid provided along an arrangement direction, the process including preparing a substrate provided with a resin layer which contains a photocurable resin; carrying out a first exposure treatment and a second exposure treatment which are each of an exposure treatment of subjecting the resin layer to exposure; and forming the ejection orifices of the resin layer subjected to the first exposure treatment and the second exposure treatment. An inclination angle of a side wall of the ejection orifices formed by the first exposure treatment with respect to the substrate differs from an inclination angle of a side wall of the ejection orifices formed by the second exposure treatment with respect to the substrate.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: February 18, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Mitsuru Chida, Masataka Nagai
  • Patent number: 8500233
    Abstract: A liquid ejection head includes a member having ejection ports and dummy ejection ports. The ejection ports are provided in correspondence with energy-generating elements used in ejecting liquid. The dummy ejection ports are provided in correspondence with a light-receiving element outputting current whose level changes in accordance with the intensity of light applied thereto. By detecting the level of current that is output from the light-receiving element, the shapes of the ejection ports are estimated.
    Type: Grant
    Filed: August 16, 2011
    Date of Patent: August 6, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Satoshi Ibe, Kazuhiro Asai, Hiroyuki Murayama, Mitsuru Chida
  • Patent number: 8388084
    Abstract: The opening area and shape of ejection orifices provided in an ejection orifice member influence the amount of liquid droplet. Therefore, it is necessary to check the opening area and shape of the ejection orifices in detail. For this purpose, in a liquid ejection head having ejection orifices used for ejecting liquid using energy generated by energy generating elements and a dummy ejection orifice having the same shape as the ejection orifices and not used for ejection of liquid, an examination member is provided at a position facing the dummy ejection orifice.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: March 5, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Satoshi Ibe, Kazuhiro Asai, Masaki Ohsumi
  • Patent number: 8286351
    Abstract: There is disclosed a manufacturing method of a liquid discharge head including a substrate in which a first energy generating element and a second energy generating element that generate energy used for discharging liquid are provided, a discharge port member in which a first discharge port discharging the liquid is provided corresponding to the first energy generating element and a second discharge port discharging the liquid is provided corresponding to the second energy generating element, and a flow path wall member having a portion of the liquid flow path wall that communicates with the first discharge port and the second discharge port, in which a distance between the second energy generating element and the second discharge port is larger than that between the first energy generating element and the first discharge port.
    Type: Grant
    Filed: January 3, 2011
    Date of Patent: October 16, 2012
    Assignee: Canon Kabushiki Kaisha
    Inventors: Keiji Edamatsu, Yoshinori Tagawa, Kazuhiro Asai, Satoshi Ibe, Hiroto Komiyama, Toshiaki Kurosu, Masataka Nagai
  • Patent number: 8256878
    Abstract: A liquid ejection head according to the present invention includes a heat-generating resistor layer, a first electrode layer, an insulating layer extending over the heat-generating resistive layers and the first electrode layer, and a second electrode layer that has a first portion which extending through the insulating layer and which is electrically connected to the first electrode layer and also has a second portion which is not in contact with the insulating layer. The second portion has a space or a piece of resin disposed between the insulating layer and the second electrode layer.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: September 4, 2012
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoshi Ibe, Yoshinori Tagawa, Kazuhiro Asai, Hiroto Komiyama, Toshiaki Kurosu, Masataka Nagai
  • Publication number: 20120218350
    Abstract: Provided is a process for producing a liquid ejection head including an ejection orifice member having a plurality of ejection orifices for ejecting liquid provided along an arrangement direction, the process including preparing a substrate provided with a resin layer which contains a photocurable resin;carrying out a first exposure treatment and a second exposure treatment which are each of an exposure treatment of subjecting the resin layer to exposure; and forming the ejection orifices of the resin layer subjected to the first exposure treatment and the second exposure treatment. An inclination angle of a side wall of the ejection orifices formed by the first exposure treatment with respect to the substrate differs from an inclination angle of a side wall of the ejection orifices formed by the second exposure treatment with respect to the substrate.
    Type: Application
    Filed: January 26, 2012
    Publication date: August 30, 2012
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Mitsuru Chida, Masataka Nagai
  • Publication number: 20120139998
    Abstract: A liquid ejection head including a flow path forming member which forms an ejection orifice which is opened on a front surface and which ejects a liquid, and a liquid flow path which continues to the ejection orifice; and a substrate including a liquid chamber which is opened on a back surface on an opposite side of the front surface and which includes a first slope which becomes narrower from a back surface side toward a front surface side, a liquid pathway which is opened in the first slope and connects the liquid flow path and the liquid chamber, and a first hollow portion which is provided in a bottom portion of the liquid chamber.
    Type: Application
    Filed: November 9, 2011
    Publication date: June 7, 2012
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Mitsuru Chida, Yoshinori Tagawa, Hiroyuki Murayama, Makoto Watanabe, Masataka Nagai
  • Patent number: 8133662
    Abstract: A method for manufacturing a liquid discharge head that includes a flow path wall member which forms a wall of a flow path communicating with a discharge port for discharging a liquid and a substrate which forms the flow path in contact with the flow path wall member includes providing a first layer, which is made of a photosensitive resin on the substrate, for forming a pattern having a shape of the flow path, providing a second layer which is capable of absorbing light within a photosensitive wavelength range of the photosensitive resin and has a shape corresponding to the shape of the flow path, on the first layer so as to come into contact with the first layer, performing patterning of the first layer which includes exposure of the first layer with the light using the second layer as a mask, and forming the pattern from the first layer, providing a cover layer which is made of a photosensitive resin and serves as the flow path wall member so as to cover the second layer and the pattern, forming the discha
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: March 13, 2012
    Assignee: Canon Kabushiki Kaisha
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Satoshi Ibe, Kazuhiro Asai, Masaki Ohsumi, Masataka Nagai