Patents by Inventor Masataka Sugiyama
Masataka Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220316036Abstract: A soft magnetic alloy containing 1% by atom or more and 10% by atom or less of one or more elements M1 selected from Ga and Ge, substantially containing no Si, and containing Fe and unavoidable impurities as a balance.Type: ApplicationFiled: September 10, 2020Publication date: October 6, 2022Inventors: Shohei YOSHIDA, Tomokazu FUKUZAKI, Ryuji TAMURA, Masataka SUGIYAMA
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Patent number: 10876616Abstract: In a power transmission device for a vehicle, comprising: a transaxle casing in which a motor and a voltage power line are housed; and a cover attached so as to close an opening of the transaxle casing, the cover includes a flange portion provided at an outer edge portion of the cover and connected to the opening of the transaxle casing, a bearing support portion for a bearing that supports a rotary shaft rotatably, and a cover wall provided between the flange portion and the bearing support portion, and a valve body is attached to the cover wall so as to be positioned at a portion of the cover wall at which a direct distance between the bearing support portion and the flange portion surrounding the bearing support portion is longest.Type: GrantFiled: February 22, 2019Date of Patent: December 29, 2020Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin AW Co., Ltd.Inventors: Masataka Sugiyama, Kenji Tanabe, Takeshi Kuwahara, Tomohisa Taga, Akihiko Ikeda, Fumiaki Shigematsu, Atomi Arakawa, Masamitsu Seno
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Patent number: 10816093Abstract: A parking lock mechanism comprises: a parking gear disposed on a power transmission member mechanically coupled to a drive wheel; and a parking pawl provided with a lock claw configured to mesh with the parking gear and switching between a lock state in which the lock claw is meshed with the parking gear and an unlock state in which meshing between the lock claw and the parking gear is released. In the mechanism, the lock claw includes a first end surface and a second end surface opposite to each other in a face width direction, the lock claw includes a tooth tip surface provided with a retreated portion at a corner on the second end surface side, and a position of a center of gravity of the parking pawl is on the second end surface side relative to a center plane in the face width direction of the lock claw.Type: GrantFiled: February 28, 2019Date of Patent: October 27, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka Sugiyama, Kenji Tanabe, Takeshi Kuwahara, Ryoki Ii, Kenji Asai
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Patent number: 10808831Abstract: In a power transmitting system of a vehicle including a differential gear device including a differential shaft; a first oil pump; a first oil strainer connected to the first oil pump; a second oil pump; a second oil strainer connected to the second oil pump; and a casing within which the engine drive shaft, the differential gear device, the first and second oil pumps, and the first and second oil strainers are accommodated, such that the engine drive shaft and the differential shaft of the differential gear device are spaced apart from each other in a longitudinal direction of the vehicle, the first and the second oil strainers are disposed between the engine drive shaft and the differential shaft of the differential gear device in the longitudinal direction of the vehicle, and are spaced apart from each other in an axial direction of the engine drive shaft.Type: GrantFiled: March 15, 2019Date of Patent: October 20, 2020Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN AW CO., LTD.Inventors: Akihiko Ikeda, Masataka Sugiyama, Tomoaki Suzuki, Hiroshi Kato, Satoshi Miyanaga, Kenji Asai
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Publication number: 20190285168Abstract: In a power transmitting system of a vehicle including a differential gear device including a differential shaft; a first oil pump; a first oil strainer connected to the first oil pump; a second oil pump; a second oil strainer connected to the second oil pump; and a casing within which the engine drive shaft, the differential gear device, the first and second oil pumps, and the first and second oil strainers are accommodated, such that the engine drive shaft and the differential shaft of the differential gear device are spaced apart from each other in a longitudinal direction of the vehicle, the first and the second oil strainers are disposed between the engine drive shaft and the differential shaft of the differential gear device in the longitudinal direction of the vehicle, and are spaced apart from each other in an axial direction of the engine drive shaft.Type: ApplicationFiled: March 15, 2019Publication date: September 19, 2019Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN AW CO., LTD.Inventors: Akihiko IKEDA, Masataka SUGIYAMA, Tomoaki SUZUKI, Hiroshi KATO, Satoshi MIYANAGA, Kenji ASAI
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Publication number: 20190264808Abstract: A parking lock mechanism comprises: a parking gear disposed on a power transmission member mechanically coupled to a drive wheel; and a parking pawl provided with a lock claw configured to mesh with the parking gear and switching between a lock state in which the lock claw is meshed with the parking gear and an unlock state in which meshing between the lock claw and the parking gear is released. In the mechanism, the lock claw includes a first end surface and a second end surface opposite to each other in a face width direction, the lock claw includes a tooth tip surface provided with a retreated portion at a corner on the second end surface side, and a position of a center of gravity of the parking pawl is on the second end surface side relative to a center plane in the face width direction of the lock claw.Type: ApplicationFiled: February 28, 2019Publication date: August 29, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka SUGIYAMA, Kenji TANABE, Takeshi KUWAHARA, Ryoki II, Kenji ASAI
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Publication number: 20190264797Abstract: In a power transmission device for a vehicle, comprising: a transaxle casing in which a motor and a voltage power line are housed; and a cover attached so as to close an opening of the transaxle casing, the cover includes a flange portion provided at an outer edge portion of the cover and connected to the opening of the transaxle casing, a bearing support portion for a bearing that supports a rotary shaft rotatably, and a cover wall provided between the flange portion and the bearing support portion, and a valve body is attached to the cover wall so as to be positioned at a portion of the cover wall at which a direct distance between the bearing support portion and the flange portion surrounding the bearing support portion is longest.Type: ApplicationFiled: February 22, 2019Publication date: August 29, 2019Applicants: Toyota Jidosha Kabushiki Kaisha, Aisin AW Co., Ltd.Inventors: Masataka SUGIYAMA, Kenji TANABE, Takeshi KUWAHARA, Tomohisa TAGA, Akihiko IKEDA, Fumiaki SHIGEMATSU, Atomi ARAKAWA, Masamitsu SENO
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Patent number: 10213951Abstract: A shaping roll for melt extrusion molding used for melt extrusion molding of thermoplastic resin, the shaping roll for melt extrusion molding comprises a metal roll body, a first cylinder, and a second cylinder. The metal roll body has a heat medium passage internally. The first cylinder covers a surface of a middle portion of the roll body part. The second cylinder covers surfaces of both end portions of the roll body part. The first cylinder comprises a first metal material having a thermal conductivity of 40 W/m·K or more. The second cylinder comprises a second metal material having a thermal conductivity of 20 W/m·K or less. The first cylinder and the second cylinder are at least partially joined to each other.Type: GrantFiled: April 10, 2014Date of Patent: February 26, 2019Assignees: MITSUBISHI GAS CHEMICAL COMPANY, INC., MGC FILSHEET CO., LTD.Inventors: Osamu Kakinoki, Masahide Takeda, Masataka Sugiyama
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Patent number: 10138978Abstract: A vehicle damper device may include: a first plate coupled to a crankshaft of the engine; a second plate coupled via an elastic body to the first plate; an inertia body coupled to the second plate; a support member coupled to the crankshaft along with the first plate; a bearing inserted between the support member and the inertia body; a third plate coupled to the inertia body; a fourth plate coupled to an input shaft of the power transmission device; and a torque limiter mechanism disposed between the third plate and the fourth plate, the torque limiter mechanism being disposed at a position on a radially inner side than the elastic body and not axially overlapping with the elastic body, the elastic body being a coil spring disposed in an outer circumferential portion of the first or second plate, and the elastic body being an arc-shaped arc spring.Type: GrantFiled: March 22, 2013Date of Patent: November 27, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka Sugiyama, Hiroaki Kimura
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Patent number: 10112472Abstract: An engine and a motor are arranged on different rotational axes. A driven gear shaft is arranged to rotate about the rotational axis shared with a rotor shaft of the motor. The driven gear shaft is connected to the rotor shaft of the motor for power transmission. The rotor shaft is rotatably supported by a first bearing. The rotor shaft and the driven gear shaft are formed of different shafts. The driven gear shaft is configured to extend in a shaft direction toward the rotor shaft side. A second bearing is arranged in an extended portion. The output shaft is arranged to rotate about the rotational axis shared with the rotor shaft of the motor. The output shaft is connected to the rotor shaft for power transmission. The output shaft is connected to a drive wheel for power transmission.Type: GrantFiled: December 11, 2014Date of Patent: October 30, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka Sugiyama, Ryuji Ibaraki, Hiroaki Kimura, Hiroki Kuwamoto
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Patent number: 10067271Abstract: An optical sheet is formed by laminating, by co-extrusion molding, a first layer containing a polycarbonate resin, a second layer containing a polyamide resin, and a third layer, wherein the second layer is laminated between the first layer and the third layer, the first layer and second layer, and the second layer and third layer can each be peeled at the interface, and the outer surface of the first layer has a fine grooved structure. The optical sheet, which is provided with a plurality of layers in such a way, is capable of retaining, a sufficient amount of heat in a laminate in a mold since the entire sheet can be made thick during melt extrusion molding, and is able to improve the transferability of the fine grooved structure. In addition, the optical sheet can be made thinner by using only the peeled first layer as an optical sheet.Type: GrantFiled: September 29, 2015Date of Patent: September 4, 2018Assignees: MITSUBISHI GAS CHEMICAL COMPANY, INC., MGC FILSHEET CO., LTD.Inventors: Osamu Kakinoki, Masahide Takeda, Shotaro Ohno, Takeshi Onishi, Masataka Sugiyama
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Patent number: 10017041Abstract: A power transmission structure of a vehicle, which is provided with a first rotor, a second rotor, and a metallic cylinder. In this power transmission structure, the reduction shaft and the second rotor shaft receive reaction force from the cylindrical metallic member in radially opposite directions. The cylindrical metallic member is deformable elastically in a radial direction and press-fitted in a part where the reduction shaft and the second rotor shaft of a second electric motor overlap each other in the radial direction adjacent to a spline fitting part of the reduction shaft and the second rotor shaft. Therefore, misalignment between the axis of the reduction shaft and the axis of the second rotor shaft is restrained, and generation of tooth hitting sound is thus restrained. Since the cylindrical metallic member has high rigidity and is restrained from being deformed in a rotation direction, responsiveness of torque transmission is improved.Type: GrantFiled: April 25, 2016Date of Patent: July 10, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akitaka Ichikawa, Yoshimitsu Yokouchi, Masataka Sugiyama, Haruo Isomura, Hiroki Kuwamoto
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Publication number: 20180080542Abstract: A gear apparatus according to the present disclosure includes: a sun gear; a carrier to which planetary gear shafts rotatably supporting multiple planetary gears meshing with this sun gear are fixed; an external gear portion; a gear cylinder having an internal gear portion meshing with the planetary gears; a gear meshing with the external gear portion of the gear cylinder; a lubricating oil passage formed in the planetary gears shafts, the lubricating oil passage configured to supply the lubricating oil to respective mashing parts between the planetary gears and the internal gear portion and between the planetary gears and the sun gear; and a lubricating oil guiding passage having one end opening to an inner circumferential surface of the gear cylinder, and discharging the lubricating oil present on an inner circumferential surface of the gear cylinder toward the meshing part between the external gear portion and the gear.Type: ApplicationFiled: September 11, 2017Publication date: March 22, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka SUGIYAMA, Yota MIZUNO
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Patent number: 9784336Abstract: In a positive torsion angle region in which a torque is transmitted from an engine side, a small hysteresis torque is generated at all times. Therefore, torsional vibrations of a small amplitude occurring during idle operation can be effectively attenuated by the small hysteresis torque, without switching to a large hysteresis torque, for example, during idle operation of the engine. As a result, the driver can be prevented from feeling uncomfortable due to switching to a large hysteresis torque during idle operation, and drivability can therefore be improved.Type: GrantFiled: September 18, 2013Date of Patent: October 10, 2017Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN SEIKI KABUSHIKI KAISHAInventors: Masataka Sugiyama, Hiroaki Kimura, Akitaka Ichikawa, Masaru Ebata, Tomohiro Saeki, Tsutomu Sekine, Hiroaki Suezaki
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Publication number: 20170285226Abstract: An optical sheet is formed by laminating, by co-extrusion molding, a first layer containing a polycarbonate resin, a second layer containing a polyamide resin, and a third layer, wherein the second layer is laminated between the first layer and the third layer, the first layer and second layer, and the second layer and third layer can each be peeled at the interface, and the outer surface of the first layer has a fine grooved structure. The optical sheet, which is provided with a plurality of layers in such a way, is capable of retaining, a sufficient amount of heat in a laminate in a mold since the entire sheet can be made thick during melt extrusion molding, and is able to improve the transferability of the fine grooved structure. In addition, the optical sheet can be made thinner by using only the peeled first layer as an optical sheet.Type: ApplicationFiled: September 29, 2015Publication date: October 5, 2017Applicants: MITSUBISHI GAS CHEMICAL COMPANY, INC., MGC FILSHEET CO., LTD.Inventors: Osamu KAKINOKI, Masahide TAKEDA, Shotaro OHNO, Takeshi ONISHI, Masataka SUGIYAMA
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Patent number: 9739340Abstract: A damper apparatus according to an embodiment includes a pair of first plates, a second plate, an elastic member, a first friction material and a second friction material. The elastic member is configured to elastically deform in a circumferential direction of a rotation axis by a relative rotation between the pair of first plates and the second plate around the rotation axis. The first friction material is configured to generate a first friction torque in a case where the second plate rotates relative to the pair of first plates in a first direction from an initial state. The second friction material is configured to generate a second friction torque greater than the first friction torque in a case where the second plate rotates relative to the pair of first plates in a second direction which is opposite from the first direction from the initial state.Type: GrantFiled: March 5, 2014Date of Patent: August 22, 2017Assignee: AISIN SEIKI KABUSHIKI KAISHAInventors: Satoshi Nakagaito, Tomohiro Saeki, Masaru Ebata, Tsutomu Sekine, Masataka Sugiyama, Ryuji Ibaraki, Hiromichi Kimura, Hiroaki Kimura
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Patent number: 9731590Abstract: A first bearing device (68) rotatably supports a rotor shaft (30) of a motor (MG2) on a driven gear (24) side in an axial direction of the rotor shaft (30). A second bearing device (70) rotatably supports one (32) of a driven gear shaft (28) and an output shaft (32). The one (32) of the driven gear shaft (28) and the output shaft (32) is arranged radially inward of the other (28) one of the driven gear shaft (28) and the output shaft (32). A third bearing device (72) is arranged between an outer periphery of the one (32) of the driven gear shaft (28) and the output shaft (32) and an inner periphery of the rotor shaft (30) or an inner periphery of the other one (28) of the driven gear shaft (28) and the output shaft (32). The third bearing device (72) rotatably supports the one (32) of the driven gear shaft (28) and the output shaft (32).Type: GrantFiled: December 22, 2014Date of Patent: August 15, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka Sugiyama, Ryuji Ibaraki, Hiroaki Kimura
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Publication number: 20170113395Abstract: A shaping roll for melt extrusion molding used for melt extrusion molding of thermoplastic resin, the shaping roll for melt extrusion molding comprises a metal roll body, a first cylinder, and a second cylinder. The metal roll body has a heat medium passage internally. The first cylinder covers a surface of a middle portion of the roll body part. The second cylinder covers surfaces of both end portions of the roll body part. The first cylinder comprises a first metal material having a thermal conductivity of 40 W/m·K or more. The second cylinder comprises a second metal material having a thermal conductivity of 20 W/m·K or less. The first cylinder and the second cylinder are at least partially joined to each other.Type: ApplicationFiled: April 10, 2014Publication date: April 27, 2017Applicants: MITSUBISHI GAS CHEMICAL COMPANY, INC., MGC FILSHEET CO., LTD.Inventors: Osamu KAKINOKI, Masahide TAKEDA, Masataka SUGIYAMA
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Publication number: 20160325613Abstract: An engine (12) and a motor (MG2) are arranged on different rotational axes (C1, C3). A driven gear shaft (28) is arranged to rotate about the rotational axis (C3) shared with a rotor shaft (30) of the motor (MG2). The driven gear shaft (28) is connected to the rotor shaft (30) of the motor for power transmission. The rotor shaft (30) is rotatably supported by a first bearing. The rotor shaft (30) and the driven gear shaft (28) are formed of different shafts. The driven gear shaft (28) is configured to extend in a shaft direction toward the rotor shaft side. A first bearing (64) is configured to support the rotor shaft (30) to allow rotation of the rotor shaft (30). A second bearing (54, 56) is arranged in a portion on the rotor shaft side of the driven gear shaft (28). A driven gear (24) is provided on the driven gear shaft (30) whereby power from the engine is transmitted to the driven gear (24).Type: ApplicationFiled: December 11, 2014Publication date: November 10, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masataka SUGIYAMA, Ryuji IBARAKI, Hiroaki KIMURA, Hiroki KUWAMOTO
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Publication number: 20160311305Abstract: A power transmission structure of a vehicle, which is provided with a first rotor, a second rotor, and a metallic cylinder. In this power transmission structure, the reduction shaft and the second rotor shaft receive reaction force from the cylindrical metallic member in radially opposite directions. The cylindrical metallic member is deformable elastically in a radial direction and press-fitted in a part where the reduction shaft and the second rotor shaft of a second electric motor overlap each other in the radial direction adjacent to a spline fitting part of the reduction shaft and the second rotor shaft. Therefore, misalignment between the axis of the reduction shaft and the axis of the second rotor shaft is restrained, and generation of tooth hitting sound is thus restrained. Since the cylindrical metallic member has high rigidity and is restrained from being deformed in a rotation direction, responsiveness of torque transmission is improved.Type: ApplicationFiled: April 25, 2016Publication date: October 27, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akitaka ICHIKAWA, Yoshimitsu YOKOUCHI, Masataka SUGIYAMA, Haruo ISOMURA, Hiroki KUWAMOTO