Patents by Inventor Masato Hamajima
Masato Hamajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190352484Abstract: A method of producing a phenolic resin foam is provided. The method includes foaming and curing, on a surface material, a foamable phenolic resin composition containing a phenolic resin, a surfactant, a curing catalyst, and at least one selected from the group consisting of a chlorinated hydrofluoroolefin, a non-chlorinated hydrofluoroolefin, and a halogenated hydrocarbon. The phenolic resin has a weight average molecular weight Mw of at least 400 and no greater than 3,000 as determined by gel permeation chromatography. The phenolic resin has a viscosity at 40° C. of at least 1,000 mPa·s and no greater than 100,000 mPa·s. The phenolic resin has a viscosity increase rate constant of at least 0.05 (1/min) and no greater than 0.5 (1/min).Type: ApplicationFiled: July 29, 2019Publication date: November 21, 2019Applicant: Asahi Kasei Construction Materials CorporationInventors: Masato HAMAJIMA, Shigemi MUKAIYAMA, Ken IHARA, Hisashi MIHORI, Yoshihito FUKASAWA
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Publication number: 20180230283Abstract: Provided are a phenolic resin foam that has low environmental impact, can maintain excellent thermal insulation performance over the long-term, and reduces condensation inside walls associated with increased water vapor permeation, and also a method of producing the same. The phenolic resin foam contains a phenolic resin and at least one selected from the group consisting of a chlorinated hydrofluoroolefin, a non-chlorinated hydrofluoroolefin, and a halogenated hydrocarbon. The phenolic resin foam has a density of at least 20 kg/m3 and no greater than 100 kg/m3, an average cell diameter of at least 10 um and no greater than 300 ?m, a closed cell ratio of at least 80% and no greater than 99%, and a water vapor permeance of at least 0.38 ng/(m·s·Pa) and no greater than 2.00 ng/(m·s·Pa).Type: ApplicationFiled: March 23, 2016Publication date: August 16, 2018Applicant: Asahi Kasei Construction Materials CorporationInventors: Ken IHARA, Shigemi MUKAIYAMA, Masato HAMAJIMA, Hisashi MIHORI, Yoshihito FUKASAWA
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Patent number: 9975311Abstract: A phenolic resin foam laminated sheet comprising a phenolic resin foam; and a face material for covering a surface of the phenolic resin foam, wherein the phenolic resin foam contains a hydrocarbon, a chlorinated aliphatic hydrocarbon or a combination thereof, a density of the phenolic resin foam is 10 kg/m3 or higher and 100 kg/m3 or lower, an average cell diameter of the phenolic resin foam is 5 ?m or larger and 200 ?m or smaller, a closed cell content of the phenolic resin foam is 85% or higher and 99% or lower, and an absolute value of a dimensional charge rate of the phenolic resin foam after 70° C. for 48 hours is 0.49% or lower.Type: GrantFiled: March 25, 2011Date of Patent: May 22, 2018Assignee: ASAHI KASEI CONSTRUCTION MATERIALS CORPORATIONInventors: Masato Hamajima, Yoshimitsu Inoue, Hisashi Mihori, Yoshihito Fukasawa
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Publication number: 20180044494Abstract: Provided are a phenolic resin foam having low environmental impact, high compressive strength, excellent handling properties in installation, and low costs associated with securing, and also a method of producing the same. The phenolic resin foam contains at least one selected from the group consisting of a chlorinated hydrofluoroolefin, a non-chlorinated hydrofluoroolefin, and a halogenated hydrocarbon. The phenolic resin foam has a density of at least 20 kg/m3 and no greater than 100 kg/m3, and a closed cell ratio of at least 80% and no greater than 99%. The density and 10% compressive strength of the phenolic resin foam satisfy a relationship: C?0.5X?7, where C represents the 10% compressive strength (N/cm2) and X represents the density (kg/m3).Type: ApplicationFiled: March 23, 2016Publication date: February 15, 2018Applicant: Asahi Kasei Construction Materials CorporationInventors: Masato HAMAJIMA, Shigemi MUKAIYAMA, Ken IHARA, Hisashi MIHORI, Yoshihito FUKASAWA
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Patent number: 9688831Abstract: There is disclosed a phenol resin foam comprising a phenol resin, a hydrocarbon having 6 or less carbon atoms, and at least one halogenated hydroolefin selected from the group consisting of hydrofluoroolefins and hydrochlorofluoroolefins, and the phenol resin foam having the density of 10 kg/m3 or more and 150 kg/m3 or less, wherein the sum of the content of the hydrocarbon having 6 or less carbon atoms and the content of the hydrogenated hydroolefin is from 0.23 to 0.90 mol, the content of the hydrocarbon having 6 or less carbon atoms is from 0.03 to 0.85 mol, and the content of the halogenated hydroolefin is from 0.05 to 0.85 mol, per 22.4×10?3 m3 of spatial volume in the phenol resin foam.Type: GrantFiled: December 25, 2014Date of Patent: June 27, 2017Assignee: ASAHI KASEI CONSTRUCTION MATERIALS CORPORATIONInventors: Masato Hamajima, Shigemi Mukaiyama, Ken Ihara, Atsushi Kumada
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Publication number: 20170137591Abstract: Provided is a phenol resin foam that has low initial thermal conductivity and that retains low thermal conductivity for a long period of time. The present phenol resin foam may contain a cyclopentane and a high-boiling hydrocarbon with a boiling point of from 120° C. to 550° C. and may have a density of from 10 kg/m3 to 150 kg/m3. The content of the cyclopentane in the phenol resin foam per 22.4×10?3 m3 space volume in the phenol resin foam is from 0.25 mol to 0.85 mol.Type: ApplicationFiled: June 17, 2015Publication date: May 18, 2017Applicant: Asahi Kasei Construction Materials CorporationInventors: Shigemi MUKAIYAMA, Ken IHARA, Masato HAMAJIMA
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Publication number: 20170009037Abstract: There is disclosed a phenol resin foam which contains a phenol resin, and a foaming agent comprising at least either one of a chlorinated hydrofluoroolefin or a non-chlorinated hydrofluoroolefin. With respect to the phenol resin foam, a density is 10 kg/m3 or more and 150 kg/m3 or less, a thermal conductivity under a 10° C. environment is 0.0175 W/m·k or less, and a thermal conductivity under a 23° C. environment is 0.0185 W/m·k or less.Type: ApplicationFiled: January 22, 2015Publication date: January 12, 2017Applicant: ASAHI KASEI CONSTRUCTION MATERIALS CORPORATIONInventors: Masato HAMAJIMA, Shigemi MUKAIYAMA, Yoshihito FUKASAWA, Atsushi KUMADA
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Publication number: 20160326331Abstract: There is disclosed a phenol resin foam comprising a phenol resin, a hydrocarbon having 6 or less carbon atoms, and at least one halogenated hydroolefin selected from the group consisting of hydrofluoroolefins and hydrochlorofluoroolefins, and the phenol resin foam having the density of 10 kg/m3 or more and 150 kg/m3 or less, wherein the sum of the content of the hydrocarbon having 6 or less carbon atoms and the content of the hydrogenated hydroolefin is from 0.23 to 0.90 mol, the content of the hydrocarbon having 6 or less carbon atoms is from 0.03 to 0.85 mol, and the content of the halogenated hydroolefin is from 0.05 to 0.85 mol, per 22.4×10?3 m3 of spatial volume in the phenol resin foam.Type: ApplicationFiled: December 25, 2014Publication date: November 10, 2016Applicant: Asahi Kasei Construction Materials CorporationInventors: Masato HAMAJIMA, Shigemi MUKAIYAMA, Ken IHARA, Atsushi KUMADA
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Publication number: 20130011655Abstract: A phenolic resin foam laminated sheet comprising a phenolic resin foam; and a face material for covering a surface of the phenolic resin foam, wherein the phenolic resin foam contains a hydrocarbon, a chlorinated aliphatic hydrocarbon or a combination thereof, a density of the phenolic resin foam is 10 kg/m3 or higher and 100 kg/m3 or lower, an average cell diameter of the phenolic resin foam is 5 ?m or larger and 200 ?m or smaller, a closed cell content of the phenolic resin foam is 85% or higher and 99% or lower, and an absolute value of a dimensional charge rate of the phenolic resin foam after 70° C. for 48 hours is 0.49% or lower.Type: ApplicationFiled: March 25, 2011Publication date: January 10, 2013Applicant: ASAHI KASEI CONSTRUCTION MATERIALS CORPORATIONInventors: Masato Hamajima, Yoshimitsu Inoue, Hisashi Mihori, Yoshihito Fukasawa