Patents by Inventor Masato Kaiso

Masato Kaiso has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7267729
    Abstract: A soft magnetic low-carbon steel has a chemical composition having a C content of 0.05% by mass or below, Si content of 0.1% or below, a Mn content in the range of 0.10 to 0.50% by mass, a P content of 0.030% by mass or below, a S content in the range of 0.010 to 0.15% by mass, an Al content of 0.01% by mass or below, a N content of 0.005% by mass or below, and an 0 content of 0.02% by mass or below. In the soft magnetic low-carbon steel, Mn/S mass ratio is 3.0 or above, ferrite grain size is 100 ?m or above, ferrite grains contain precipitated MnS grains of grain sizes of 0.2 ?m or above in a density in the density range of 0.02 to 0.5 grains/?2m and the precipitated MnS grains have a mean grain size in the range of 0.05 to 4 ?m. The soft magnetic low-carbon steel is excellent in cold-rollability and machinability. Steel parts of the soft magnetic low-carbon steel having complicated shapes can be produced at a high yield.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: September 11, 2007
    Assignee: Kobe Steel, Ltd.
    Inventors: Masamichi Chiba, Masato Kaiso
  • Publication number: 20050139289
    Abstract: A soft magnetic low-carbon steel has a chemical composition having a C content of 0.05% by mass or below, Si content of 0.1% or below, a Mn content in the range of 0.10 to 0.50% by mass, a P content of 0.030% by mass or below, a S content in the range of 0.010 to 0.15% by mass, an Al content of 0.01% by mass or below, a N content of 0.005% by mass or below, and an 0 content of 0.02% by mass or below. In the soft magnetic low-carbon steel, Mn/S mass ratio is 3.0 or above, ferrite grain size is 100 ?m or above, ferrite grains contain precipitated MnS grains of grain sizes of 0.2 ?m or above in a density in the density range of 0.02 to 0.5 grains/?2m and the precipitated MnS grains have a mean grain size in the range of 0.05 to 4 ?m. The soft magnetic low-carbon steel is excellent in cold-rollability and machinability. Steel parts of the soft magnetic low-carbon steel having complicated shapes can be produced at a high yield.
    Type: Application
    Filed: December 18, 2003
    Publication date: June 30, 2005
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masamichi Chiba, Masato Kaiso
  • Patent number: 6635129
    Abstract: A wire rod steel superior in straightness, after being subjected to cold drawing. This wire rod steel comprises: C: 0.15 mass % or less (not including 0 mass %), Si: 0.05 mass % or less (including 0 mass %), Mn: 0.3-2 mass %, P: 0.2 mass % or less (including 0 mass %), S: 0.08-0.5 mass %, Al: 0.05 mass % or less (including 0 mass %), N: 0.01 mass % or less (not including 0 mass %), inevitable impurities and Fe as the balance. Its ferrite grain size number of the wire rod steel is No. 11 or less according to ISO 643.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: October 21, 2003
    Assignee: Kobe Steel Ltd.
    Inventors: Mutsuhisa Nagahama, Masato Kaiso, Yoshinori Onoe, Shigehiro Mori
  • Patent number: 6596227
    Abstract: A machine structure steel superior in chip disposability and mechanical properties which contains sulfide-type inclusions such that those particles of sulfide-type inclusions with major axes not shorter than 5 &mgr;m have an average aspect ratio not larger than 5.2 and which also contains coarse particles of sulfide-type inclusions such that the relation a/b≦0.25 is satisfied, where a denotes the number of particles of sulfide-type inclusions with major axes not shorter than 20 &mgr;m, and b denotes the number of particles of sulfide-type inclusions with major axes not shorter than 5 &mgr;m. The machine structure steel exhibits good chip disposability and mechanical properties despite its freedom from lead.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: July 22, 2003
    Assignee: Kobe Steel, Ltd.
    Inventors: Yosuke Shindo, Hiroshi Yaguchi, Takehiro Tsuchida, Koichi Sakamoto, Masato Kaiso, Masami Somekawa, Ikuo Hoshikawa, Sei Kimura
  • Patent number: 6579385
    Abstract: Free machining steel for use in machine structures capable of stably and reliably providing excellent machinability (chip disposability and tool life) and mechanical characteristics (transverse direction toughness) comparable, in a Pb free state, with existent Pb-added steels the machining steel being manufactured so as to contain 0.0005 to 0.02 mass % of Mg and provide a distribution index F1 for the sulfide particles defined by the following equation (1) of 0.4 to 0.65 or a distribution index for the sulfide particles defined by the following equation (2) of 1 to 2.5: F1=X1/(A/n)½  (1), or F2=&sgr;F/X2  (2) as described in the specification.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: June 17, 2003
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi Yaguchi, Yosuke Shindo, Takehiro Tsuchida, Takahiro Kudou, Masato Kaiso, Masami Somekawa
  • Publication number: 20020044878
    Abstract: Free machining steel for use in machine structures capable of stably and reliably providing excellent machinability (chip disposability and tool life) and mechanical characteristics (transverse direction toughness) comparable, in a Pb free state, with existent Pb-added steels the machining steel being manufactured so as to contain 0.0005 to 0.02 mass % of Mg and provide a distribution index F1 for the sulfide particles defined by the following equation (1) of 0.4 to 0.65 or a distribution index for the sulfide particles defined by the following equation (2) of 1 to 2.
    Type: Application
    Filed: August 17, 2001
    Publication date: April 18, 2002
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi Yaguchi, Yosuke Shindo, Takehiro Tsuchida, Takahiro Kudou, Masato Kaiso, Masami Somekawa
  • Publication number: 20020044879
    Abstract: A machine structure steel superior in chip disposability and mechanical properties which contains sulfide-type inclusions such that those particles of sulfide-type inclusions with major axes not shorter than 5 &mgr;m have an average aspect ratio not larger than 5.2 and which also contains coarse particles of sulfide-type inclusions such that the following relation is satisfied.
    Type: Application
    Filed: August 24, 2001
    Publication date: April 18, 2002
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yosuke Shindo, Hiroshi Yaguchi, Takehiro Tsuchida, Koichi Sakamoto, Masato Kaiso, Masami Somekawa, Ikuo Hoshikawa, Sei Kumura
  • Patent number: 5873958
    Abstract: A steel wire is composed mainly of fine pearlite and/or coarse pearlite, where the lamellar cementite in the pearlite is amorphous or amorphous-like. Alternatively, the wire may be composed mainly of bainite, where the cementite in the bainite is amorphous or amorphous-like. To manufacture the steel wire, a starting steel product is subjected repeatedly to patenting and cold drawing, and then subjected to final drawing at a true strain of 2.0 or above while cooling. The steel wire is higher in strength and toughness than wire whose lamellar cementite consists of nano crystals. The steel wire does not suffer any delamination when subjected to torsion.
    Type: Grant
    Filed: September 2, 1997
    Date of Patent: February 23, 1999
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Koichi Makii, Hiroshi Yaguchi, Nobuhiko Ibaraki, Takaaki Minamida, Masato Kaiso
  • Patent number: 5762724
    Abstract: A high strength steel strand for PC of a wire material having a pearlite structure and containing 0.80 to 1.30% of C, 0.60 to 2.50% of Si and 0.30 to 1.50% of Mn, remainder being Fe and unavoidable impurities, wherein a cementite portion of the wire material comprises a mixed structure of fibrous cementite and granular cementite, the volumetric proportion of the granular cementite to the total cementite is 10 to 40%, the particle diameter of the granular cementite is 40 to 300.ANG., and the strand has a tensile strength of 235 kgf/mm.sup.2 or higher and an elongation of 3.5% or greater.
    Type: Grant
    Filed: August 22, 1996
    Date of Patent: June 9, 1998
    Assignee: Shinko Kosen Kogyo Kabushiki Kaisha
    Inventors: Yukio Yamaoka, Masao Yamada, Masaru Kodama, Toshiki Suwa, Nobuhiko Ibaraki, Masato Kaiso