Patents by Inventor Masato Katsuno

Masato Katsuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11927120
    Abstract: An exhaust gas sensor includes an element cover, a heater, a heater control section, and a cover state diagnosing section. The element cover accommodates a sensor element including a detection section and includes one or more gas flow holes. The heater heats the sensor element. The heater control section controls how the heater heats the sensor element. The cover state diagnosing section diagnoses a state of the element cover using heater information obtained when the heater is operated by the heater control section. The cover state diagnosing section includes a diagnosability determining section, which determines whether the state of the element cover is diagnosable based on an accuracy of the heater information obtained from an operating state of the heater and a surrounding environmental state of the element cover.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: March 12, 2024
    Assignee: DENSO CORPORATION
    Inventors: Takashi Araki, Masato Katsuno
  • Patent number: 11753981
    Abstract: A particulate matter detecting apparatus (S) comprises a sensor body (S1) which has a sensor device (1) which is retained in a housing (H) secured to an exhaust pipe (101) of an internal combustion engine (ENG) and detects particulate matter contained in exhaust gas, a sensor temperature determining unit (2) which works to determine a temperature of the sensor device, and a mounted condition diagnosis unit (3) which diagnoses a mounted condition where the sensor body is mounted in the exhaust pipe. The mounted condition diagnosis unit includes a diagnosis threshold setting unit (31) and a mount error determining unit (32). The diagnosis threshold setting unit determines a diagnosis threshold (Tth), as used in a diagnosis of the mounted condition, as a function of an operating condition of the internal combustion engine to have a temperature value lower than a temperature of the sensor device when the sensor body is normally mounted in the exhaust pipe.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: September 12, 2023
    Assignee: DENSO CORPORATION
    Inventors: Takashi Araki, Masato Katsuno
  • Patent number: 11512622
    Abstract: An exhaust gas sensor that detects a specific component included in an exhaust gas includes a sensor element including a detector, an element cover that accommodates the sensor element and has a gas ventilation hole, a heater that heats the sensor element, a heater control section, and an installation state diagnosis section that diagnoses a state of an element cover based on a sensor temperature detected by a sensor temperature detection section. The installation state diagnosis section includes a temperature variation amount calculation section that calculates a sensor temperature variation amount, a temperature variation amount integration section that sums the sensor temperature variation amounts, and an abnormality determination section that determines presence or absence of an abnormal installation based on a comparison result between variation amount integration information of the sensor temperature and a diagnosis threshold value.
    Type: Grant
    Filed: November 26, 2021
    Date of Patent: November 29, 2022
    Assignee: DENSO CORPORATION
    Inventors: Masato Minato, Masato Katsuno, Takashi Araki
  • Publication number: 20220082044
    Abstract: An exhaust gas sensor that detects a specific component included in an exhaust gas includes a sensor element including a detector, an element cover that accommodates the sensor element and has a gas ventilation hole, a heater that heats the sensor element, a heater control section, and an installation state diagnosis section that diagnoses a state of an element cover based on a sensor temperature detected by a sensor temperature detection section. The installation state diagnosis section includes a temperature variation amount calculation section that calculates a sensor temperature variation amount, a temperature variation amount integration section that sums the sensor temperature variation amounts, and an abnormality determination section that determines presence or absence of an abnormal installation based on a comparison result between variation amount integration information of the sensor temperature and a diagnosis threshold value.
    Type: Application
    Filed: November 26, 2021
    Publication date: March 17, 2022
    Inventors: Masato MINATO, Masato KATSUNO, Takashi ARAKI
  • Publication number: 20210310397
    Abstract: A particulate matter detecting apparatus (S) comprises a sensor body (S1) which has a sensor device (1) which is retained in a housing (H) secured to an exhaust pipe (101) of an internal combustion engine (ENG) and detects particulate matter contained in exhaust gas, a sensor temperature determining unit (2) which works to determine a temperature of the sensor device, and a mounted condition diagnosis unit (3) which diagnoses a mounted condition where the sensor body is mounted in the exhaust pipe. The mounted condition diagnosis unit includes a diagnosis threshold setting unit (31) and a mount error determining unit (32). The diagnosis threshold setting unit determines a diagnosis threshold (Tth), as used in a diagnosis of the mounted condition, as a function of an operating condition of the internal combustion engine to have a temperature value lower than a temperature of the sensor device when the sensor body is normally mounted in the exhaust pipe.
    Type: Application
    Filed: June 17, 2021
    Publication date: October 7, 2021
    Inventors: Takashi ARAKI, Masato KATSUNO
  • Publication number: 20210239026
    Abstract: An exhaust gas sensor includes an element cover, a heater, a heater control section, and a cover state diagnosing section. The element cover accommodates a sensor element including a detection section and includes one or more gas flow holes. The heater heats the sensor element. The heater control section controls how the heater heats the sensor element. The cover state diagnosing section diagnoses a state of the element cover using heater information obtained when the heater is operated by the heater control section. The cover state diagnosing section includes a diagnosability determining section, which determines whether the state of the element cover is diagnosable based on an accuracy of the heater information obtained from an operating state of the heater and a surrounding environmental state of the element cover.
    Type: Application
    Filed: April 22, 2021
    Publication date: August 5, 2021
    Inventors: Takashi ARAKI, Masato KATSUNO
  • Patent number: 10871117
    Abstract: After an engine is started, an ECU performs first regeneration processing of a PM sensor through heating by a heater and, after the first regeneration processing, applies a voltage continuously to detection electrodes for a predetermined voltage application period. The ECU causes PM to adhere to an insulating substrate due to the voltage application and, at a time point after the predetermined time period has elapsed, determines the amount of PM that is adhering to the insulating substrate. When a predetermined condition is satisfied outside the voltage application period, the ECU determines whether the amount of adhering PM on the insulating substrate is equal to or greater than an excess determination threshold value. If the amount of adhering PM is determined to be equal to or greater than the excess determination threshold value, the ECU performs second regeneration processing of the PM sensor, through heating by the heater.
    Type: Grant
    Filed: January 18, 2017
    Date of Patent: December 22, 2020
    Assignee: DENSO CORPORATION
    Inventors: Masahiro Yamamoto, Masayuki Tamura, Takashi Araki, Go Miyagawa, Manabu Yoshidome, Masato Katsuno, Toshihiro Sakawa
  • Patent number: 10794811
    Abstract: An apparatus which detects particulate matter is provided. This apparatus estimates a volume of water inside an exhaust passage using estimation sections. When an estimated volume of water is larger than a water drainage threshold, an element portion is heated using a heater by the first temperature range controller, in a temperature range which resists water-induced cracking independent of a volume of water droplets. If the estimated volume of water is less than a water drainage threshold, the water drainage determination section determines that the water drainage of the exhaust passage is completed. Additionally, if it is estimated that the water drainage is completed, the element portion is heated by a second temperature controller at temperature lower than a starting temperature of combustion of particulate matter and in order to repel water adhered onto the element portion in a water-repellent temperature range for a predetermined period.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: October 6, 2020
    Assignee: DENSO CORPORATION
    Inventors: Go Miyagawa, Masayuki Tamura, Masahiro Yamamoto, Takashi Araki, Toshihiro Sakawa, Masato Katsuno, Manabu Yoshidome
  • Patent number: 10648381
    Abstract: A particulate matter detecting device includes: an element unit on which particulate matter contained in exhaust gas from an internal combustion engine is deposited; a heater that heats the element unit; a detecting unit that detects the amount of particulate matter on the basis of electrical characteristics of the element unit; and a control unit that controls the operation of the heater. For a predetermined period that does not include a period in which the particulate matter is deposited on the element unit, the control unit operates the heater using a predetermined amount of control set in advance such that the temperature of the element unit is higher than the temperature of the exhaust gas and lower than a predetermined temperature at which the element unit is thermally degraded.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: May 12, 2020
    Assignee: DENSO CORPORATION
    Inventors: Masayuki Tamura, Takashi Araki, Masahiro Yamamoto, Go Miyagawa, Manabu Yoshidome, Masato Katsuno, Toshihiro Sakawa
  • Patent number: 10487716
    Abstract: A particulate matter detection apparatus is provided with an element portion onto which PM contained in exhaust gas of an engine adheres thereto. A heater which heats the element portion, a quantity detecting portion which detects a quantity of the PM based on electrical properties of the element portion and a temperature detecting portion which detects a temperature of the element portion. The apparatus is further provided with a first and second temperature controller. The first temperature controller heats the element portion using a heater in a first period, which excludes a period in which PM adheres to the element portion based on a detected temperature of the element portion. The element portion is heated in a first temperature range to combust soluble organic fractions contained in the PM and resist melting of ash components contained in the PM. The first period excludes a period in which PM adheres to the element portion.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: November 26, 2019
    Assignee: DENSO CORPORATION
    Inventors: Takashi Araki, Masayuki Tamura, Masahiro Yamamoto, Go Miyagawa, Toshihiro Sakawa, Masato Katsuno, Manabu Yoshidome
  • Publication number: 20190032588
    Abstract: After an engine is started, an ECU performs first regeneration processing of a PM sensor through heating by a heater and, after the first regeneration processing, applies a voltage continuously to detection electrodes for a predetermined voltage application period. The ECU causes PM to adhere to an insulating substrate due to the voltage application and, at a time point after the predetermined time period has elapsed, determines the amount of PM that is adhering to the insulating substrate. When a predetermined condition is satisfied outside the voltage application period, the ECU determines whether the amount of adhering PM on the insulating substrate is equal to or greater than an excess determination threshold value. If the amount of adhering PM is determined to be equal to or greater than the excess determination threshold value, the ECU performs second regeneration processing of the PM sensor, through heating by the heater.
    Type: Application
    Filed: January 18, 2017
    Publication date: January 31, 2019
    Applicant: Denso Corporation
    Inventors: Masahiro YAMAMOTO, Masayuki TAMURA, Takashi ARAKI, Go MIYAGAWA, Manabu YOSHIDOME, Masato KATSUNO, Toshihiro SAKAWA
  • Publication number: 20180313243
    Abstract: A particulate matter detecting device includes: an element unit on which particulate matter contained in exhaust gas from an internal combustion engine is deposited; a heater that heats the element unit; a detecting unit that detects the amount of particulate matter on the basis of electrical characteristics of the element unit; and a control unit that controls the operation of the heater. For a predetermined period that does not include a period in which the particulate matter is deposited on the element unit, the control unit operates the heater using a predetermined amount of control set in advance such that the temperature of the element unit is higher than the temperature of the exhaust gas and lower than a predetermined temperature at which the element unit is thermally degraded.
    Type: Application
    Filed: October 21, 2016
    Publication date: November 1, 2018
    Inventors: Masayuki TAMURA, Takashi ARAKI, Masahiro YAMAMOTO, Go MIYAGAWA, Manabu YOSHIDOME, Masato KATSUNO, Toshihiro SAKAWA
  • Publication number: 20180313739
    Abstract: An apparatus which detects particulate matter is provided. This apparatus estimates a volume of water inside an exhaust passage using estimation sections. When an estimated volume of water is larger than a water drainage threshold, an element portion is heated using a heater by the first temperature range controller, in a temperature range which resists water-induced cracking independent of a volume of water droplets. If the estimated volume of water is less than a water drainage threshold, the water drainage determination section determines that the water drainage of the exhaust passage is completed. Additionally, if it is estimated that the water drainage is completed, the element portion is heated by a second temperature controller at temperature lower than a starting temperature of combustion of particulate matter and in order to repel water adhered onto the element portion in a water-repellent temperature range for a predetermined period.
    Type: Application
    Filed: October 20, 2016
    Publication date: November 1, 2018
    Inventors: Go MIYAGAWA, Masayuki TAMURA, Masahiro YAMAMOTO, Takashi ARAKI, Toshihiro SAKAWA, Masato KATSUNO, Manabu YOSHIDOME
  • Publication number: 20180306087
    Abstract: A particulate matter detection apparatus is provided with an element portion onto which PM contained in exhaust gas of an engine adheres thereto. A heater which heats the element portion, a quantity detecting portion which detects a quantity of the PM based on electrical properties of the element portion and a temperature detecting portion which detects a temperature of the element portion. The apparatus is further provided with a first and second temperature controller. The first temperature controller heats the element portion using a heater in a first period, which excludes a period in which PM adheres to the element portion based on a detected temperature of the element portion. The element portion is heated in a first temperature range to combust soluble organic fractions contained in the PM and resist melting of ash components contained in the PM. The first period excludes a period in which PM adheres to the element portion.
    Type: Application
    Filed: October 21, 2016
    Publication date: October 25, 2018
    Applicant: Denso Corporation
    Inventors: Takashi ARAKI, Masayuki TAMURA, Masahiro YAMAMOTO, Go MIYAGAWA, Toshihiro SAKAWA, Masato KATSUNO, Manabu YOSHIDOME
  • Patent number: 9863301
    Abstract: A filter fault detection apparatus for a filter mounted on an exhaust passage of an internal combustion engine for collecting particulate matter includes a sensor mounted on the exhaust passage downstream of the filter. The sensor includes an insulative sensor element formed with a pair of electrodes on which particulate matter is collected, the sensor generating a sensor output corresponding to an amount of particulate matter collected on the sensor element when the electrodes become electrically conductive therebetween, causing the sensor output to rise. The apparatus further includes an acquiring unit that acquires, as an output variation, a temporal variation of the sensor output after rise of the sensor output, and a fault determination unit that performs a fault detection process for detecting presence of a fault in the filter based on the output variation of the sensor output to determine whether the filter is normal or faulty.
    Type: Grant
    Filed: January 28, 2015
    Date of Patent: January 9, 2018
    Assignee: DENSO CORPORATION
    Inventors: Manabu Yoshidome, Masato Katsuno
  • Publication number: 20150211405
    Abstract: A filter fault detection apparatus for a filter mounted on an exhaust passage of an internal combustion engine for collecting particulate matter includes a sensor mounted on the exhaust passage downstream of the filter. The sensor includes an insulative sensor element formed with a pair of electrodes on which particulate matter is collected, the sensor generating a sensor output corresponding to an amount of particulate matter collected on the sensor element when the electrodes become electrically conductive therebetween, causing the sensor output to rise. The apparatus further includes an acquiring unit that acquires, as an output variation, a temporal variation of the sensor output after rise of the sensor output, and a fault determination unit that performs a fault detection process for detecting presence of a fault in the filter based on the output variation of the sensor output to determine whether the filter is normal or faulty.
    Type: Application
    Filed: January 28, 2015
    Publication date: July 30, 2015
    Inventors: Manabu YOSHIDOME, Masato KATSUNO
  • Patent number: 7637245
    Abstract: In a system, an actuator is linked to a valve rotatably installed in a passage through which gas flows. The actuator changes torque to be applied to the valve so as to adjust a rotational position of the valve based on a deviation between a current position and a target position. In the system, a first storing unit stores therein a first threshold. The first threshold is defined in a variation range within which a torque parameter is variable depending on change in the torque to be applied to the valve. The first threshold allows whether there is a possibility that an operation of the actuator is unstable. If the torque parameter substantially shifts either to or through the first threshold in the variation range, a restricting unit restricts variation in the torque parameter with the gas-flow being substantially kept through the passage.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: December 29, 2009
    Assignee: DENSO Corporation
    Inventors: Masato Katsuno, Hiroshi Haraguchi, Eiji Takemoto, Tatsuya Fujita
  • Publication number: 20070089708
    Abstract: In a system, an actuator is linked to a valve rotatably installed in a passage through which gas flows. The actuator changes torque to be applied to the valve so as to adjust a rotational position of the valve based on a deviation between a current position and a target position. In the system, a first storing unit stores therein a first threshold. The first threshold is defined in a variation range within which a torque parameter is variable depending on change in the torque to be applied to the valve. The first threshold allows whether there is a possibility that an operation of the actuator is unstable. If the torque parameter substantially shifts either to or through the first threshold in the variation range, a restricting unit restricts variation in the torque parameter with the gas-flow being substantially kept through the passage.
    Type: Application
    Filed: October 20, 2006
    Publication date: April 26, 2007
    Applicant: DENSO CORPORATION
    Inventors: Masato Katsuno, Hiroshi Haraguchi, Eiji Takemoto, Tatsuya Fujita
  • Patent number: 7198039
    Abstract: A valve control device corrects a change rate of an opening degree of a valve in accordance with engine rotation speed when deposit elimination operation is performed. The valve control device corrects an inclination between a positive maximum opening degree and a negative maximum opening degree of the valve in accordance with the engine rotation speed when the deposit elimination operation is performed. Thus, when the engine rotation speed is low and a noise accompanying the deposit elimination operation becomes more audible, the change rate of the opening degree of the valve is reduced. As a result, the noise accompanying the deposit elimination operation is reduced and annoyance for vehicle occupants is reduced.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: April 3, 2007
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Eiji Takemoto, Masato Katsuno, Tatsuya Fujita, Kunio Nanba, Yoshinori Nakayama
  • Publication number: 20060162693
    Abstract: A valve control device corrects a change rate of an opening degree of a valve in accordance with engine rotation speed when deposit elimination operation is performed. The valve control device corrects an inclination between a positive maximum opening degree and a negative maximum opening degree of the valve in accordance with the engine rotation speed when the deposit elimination operation is performed. Thus, when the engine rotation speed is low and a noise accompanying the deposit elimination operation becomes more audible, the change rate of the opening degree of the valve is reduced. As a result, the noise accompanying the deposit elimination operation is reduced and annoyance for vehicle occupants is reduced.
    Type: Application
    Filed: January 12, 2006
    Publication date: July 27, 2006
    Applicants: Denso Corporation, Nippon Soken, Inc.
    Inventors: Eiji Takemoto, Masato Katsuno, Tatsuya Fujita, Kunio Nanba, Yoshinori Nakayama