Patents by Inventor Masato Moritoki

Masato Moritoki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5665291
    Abstract: The specification describes a method for producing high density sintered silicon nitride (Si.sub.3 N.sub.4) having a relative density of at least 98%. In a first step, silicon nitride powder is compacted into a desired shape. It is then pre-sintered in a second step, generally, under normal pressure to obtain a presintered body having a relative density of at least 92%. In a third step, the presintered body is subjected to a hot isostatic pressing (HIP) in an inert gas atmosphere of 1500.degree.-2100.degree. C. and of nitrogen gas partial pressure of at least 500 atm. Since the presintering does not require any capsule, it is possible to produce high density sintered Si.sub.3 N.sub.4 of complex configurations. As a sintering aid, Y.sub.2 O.sub.3 --Al.sub.2 O.sub.3 --MgO system sintering aid is particularly effective. To improve the strength of sintered Si.sub.3 N.sub.4, it is effective to add a heat treatment step after the HIP and maintain the temperature of the sintered Si.sub.3 N.sub.4 above 500.degree. C.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: September 9, 1997
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katuhiko Honma, Tsuneo Tatsuno, Hiroshi Okada, Masato Moritoki, Takao Fujikawa
  • Patent number: 5603876
    Abstract: The specification describes a method for producing high density sintered silicon nitride(Si.sub.3 N.sub.4) having a relative density of at least 98%. In a first step, silicon nitride powder is compacted into a desired shape. It is then presintered in a second step, generally, under normal pressure to obtain a presintered body having a relative density of at least 92%. In a third step, the presintered body is subjected to a hot isostatic pressing(HIP) in an inert gas atmosphere of 1500-2100.degree. C. and of nitrogen gas partial pressure of at least 500 atm. Since the presintering does not require any capsule, it is possible to produce high density sintered Si.sub.3 N.sub.4 of complex configurations. As a sintering aid, Y.sub.2 O.sub.3 -Al.sub.2 O.sub.3 -MgO system sintering aid is particularly effective. To improve the strength of sintered Si.sub.3 N.sub.4, it is effective to add a heat treatment step after the HIP and maintain the temperature of the sintered Si.sub.3 N.sub.4 above 500.degree. C. for a while.
    Type: Grant
    Filed: September 26, 1988
    Date of Patent: February 18, 1997
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katuhiko Honma, Tsuneo Tatsuno, Hiroshi Okada, Masato Moritoki, Takao Fujikawa
  • Patent number: 5445776
    Abstract: The specification describes a method for producing high density sintered silicon nitride(Si.sub.3 N.sub.4) having a relative density of at least 98%. In a first step, silicon nitride powder is compacted into a desired shape. It is then presintered in a second step, generally, under normal pressure to obtain a presintered body having a relative density of at least 92%. In a third step, the presintered body is subjected to a hot isostatic pressing(HIP) in an inert gas atmosphere of 1500-2100.degree. C. and of nitrogen gas partial pressure of at least 500 atm. Since the presintering does not require any capsule, it is possible to produce high density sintered Si.sub.3 N.sub.4 of complex configurations. As a sintering aid, Y.sub.2 O.sub.3 --Al.sub.2 O.sub.3 --MgO system sintering aid is particularly effective. To improve the strength of sintered Si.sub.3 N.sub.4, it is effective to add a heat treatment step after the HIP and maintain the temperature of the sintered Si.sub.3 N.sub.4, above 500.degree. C.
    Type: Grant
    Filed: December 31, 1991
    Date of Patent: August 29, 1995
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katuhiko Honma, Tsuneo Tatsuno, Hiroshi Okada, Masato Moritoki, Takao Fujikawa
  • Patent number: 4784766
    Abstract: Pressure crystallization equipment which effects segregation by the use of pressure as a variable, particularly characterized in that after crystallization has occurred, the separation of a solid from the mother liquid is safely effected irrespective of the high pressure by providing a filter structure made of a cylindrical metal mesh layer structure and a cylindrical reinforcing member backing it up.
    Type: Grant
    Filed: November 12, 1986
    Date of Patent: November 15, 1988
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Kazuo Kitagawa
  • Patent number: 4666314
    Abstract: A method of measuring the temperature in a high pressure furnace of a hot isostatic pressing apparatus, wherein a closed-end pipe having its inside communicated with the inside of the high pressure furnace and enabling a pressure medium to pass therethrough is disposed in the furnace, an incident top end of an optical fiber, a bundle of optical fibers or like other equivalent optical rod-like memeber is disposed to the open end of the closed-end pipe so as to be capable of receiving thermally radiated light from the inside of the closed-ended pipe and an exit rear end thereof is led out through a cover and to the outside of said high pressure vessel and a measuring system is connected to said exit rear end to detect heat radiation power from the top end of the closed-end pipe to thereby measure the temperature inside of the furnace.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: May 19, 1987
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shigeki Tojyo, Tatsuo Uesaka, Yoshio Kawate, Masayoshi Iwaskai, Takefumi Horiuchi, Masato Moritoki, Takeshi Kanda, Takao Fujikawa, Shigeo Kofune
  • Patent number: 4620839
    Abstract: A heat insulator for a hot isostatic pressing apparatus including a plurality of non-perforated graphite sheets; a plurality of perforated graphite sheets, each one of the plurality of perforated graphite sheets being sandwiched between and making at least substantially planar contact with, but not being bonded to, adjoining ones of the plurality of non-perforated graphite sheets; and a gas having an extremely low thermal conductivity substantially confined in the perforations in the plurality of perforated graphite sheets.
    Type: Grant
    Filed: September 14, 1984
    Date of Patent: November 4, 1986
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Takao Fujikawa, Kazuo Kitagawa, Junichi Miyanaga
  • Patent number: 4582681
    Abstract: A hot isostatic pressing system including a hot isostatic pressing station having a high pressure container constituted by a vertical pressure-resistant cylinder closed at the top end thereof and a lower lid detachably fitted to the bottom of the pressure resistant cylinder and a treating chamber internally provided with a heater and enclosed by a heat insulating wall, and a mechanism for adjusting an atmospheric gas pressure and temperature of the pressing station into a condition suitable for the hot isostatic pressing of a work item accommodated in the treating chamber; a plurality of auxiliary stations each provided with an opening for receiving from beneath thereof the heat insulating wall of the treating chamber accommodating the internal heater and a work item, a support structure for supporting the heat insulating wall, and a mechanism for cooling the work item and internal heater in an inert gas atmosphere; a carriage for transferring the lower lid and work item or the lower lid, work item, heat insu
    Type: Grant
    Filed: October 21, 1982
    Date of Patent: April 15, 1986
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Akira Asari, Shiro Matsuura, Hidehiro Tsuzuki, Yohichi Inoue, Masato Moritoki, Takao Fujikawa, Junichi Miyanaga
  • Patent number: 4505762
    Abstract: A method of producing compound-type superconducting wires which are dense and free of voids. The method comprises the step of holding a compound-type superconducting wire having voids in an atmosphere of sufficiently high temperature high pressure gas to collapse the voids and weld the collapsed areas, thereby forming a dense, void-free superconducting wire.
    Type: Grant
    Filed: June 24, 1981
    Date of Patent: March 19, 1985
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Toshiro Fukutsuka, Masato Moritoki, Takao Fujikawa, Norio Gennai
  • Patent number: 4503319
    Abstract: A heater for use in the HIP apparatus for treating a work item or work items in a high temperature and pressure gas atmosphere by isostatic application of pressure in a heated condition, the heater including at least one heater assembly unit including a meandering heating element arranged into a cylindrical grid-like form having axial slits open alternately at the upper and lower ends thereof; a plurality of radial projections of a predetermined width extending radially outward from the upper ends of the meandering heating element at a number of predetermined positions including terminal ends thereof; a number of mounted holes formed through the radial extensions of the heating element; a number of support columns fixedly erected respectively on retaining members and having a male screw portion at the upper ends thereof respectively protruded upwardly through the mounting holes in the radial extensions of the heating element; and a number of nuts respectively threaded and tightened on the protruded ends of th
    Type: Grant
    Filed: November 22, 1982
    Date of Patent: March 5, 1985
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Takao Fujikawa, Kazuo Kitagawa, Junichi Miyanaga
  • Patent number: 4478626
    Abstract: A method of hot isostatic pressing in which a shaped work immersed in molten glass is subjected to a hot isostatic pressing treatment, the method basically including embedding a shaped item to be worked on in glass powder filled in a crucible; loading the crucible into a movable heating furnace having a heater and a heat insulating structure; charging the furnace into an atmospheric chamber; adjusting the atmosphere in the chamber into a predetermined condition and heating the crucible by the heater to soften and melt the glass in the crucible; transferring the furnace from the atmospheric chamber into a high pressure container while maintaining a high temperature in the furnace; admitting a pressing gas medium into the high pressure container while raising the temperature of the furnace to let the work in the crucible undergo a hot isostatic pressing treatment; and upon completion of the hot isostatic pressing treatment, taking out the furnace from the high pressure container with the work still in loaded st
    Type: Grant
    Filed: September 1, 1982
    Date of Patent: October 23, 1984
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Takao Fujikawa, Junichi Miyanaga
  • Patent number: 4467185
    Abstract: A heater which includes: at least two electrically conductive heating element units having generally a self-standing cylindrical shape and stacked one on another to define a series of at least two cylindrical heating zones, the heating element units each including of a grid-like structure alternately having a vertically disposed portion and a horizontally extending bridge portion; insulator blocks fitted on the ends of stacked upper and lower cylindrical heating element units which meet and which are made of a material having a sufficient electric resistance that will not conduct electric current at a maximum operating temperature of the heating element units; and an annular shaped connector conforming with the ends of the upper and lower heating element units which meet and which is interposed between the insulating blocks on the ends which meet to provide a mechanical connection between the stacked upper and lower heating element units.
    Type: Grant
    Filed: October 27, 1982
    Date of Patent: August 21, 1984
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Takao Fujikawa, Junichi Miyanaga
  • Patent number: 4448747
    Abstract: A high density sintering method for powder molded products by applying preliminary sintering to powder molded products previously molded into a predetermined shape and then applying hot isostatic press process to the sintered products thereby producing high density sintered product which includes the steps of loading the powder molded products into a movable heating furnace equipped with at least one heating means and having a heat insulating structure, introducing the heating furnace into an atmosphere chamber, applying preliminary sintering to the powder molded products in the heating furnace by the heating means while conditioning the inside of the atmosphere chamber to a vacuum or predetermined gas atmosphere, subsequently removing the heating furnace while maintaining the inside thereof at a high temperature from the atmosphere chamber and directly introducing the furnace into a high pressure vessel, thereafter, applying the hot isostatic press process to the sintered products in the furnace while chargi
    Type: Grant
    Filed: September 1, 1982
    Date of Patent: May 15, 1984
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masato Moritoki, Takao Fujikawa, Junichi Miyanaga
  • Patent number: 4386970
    Abstract: The specification describes a method for producing compound-type superconducting wire of excellent mechanical and electrical properties. A green compact is first formed with copper powder and one of two metals which form a superconducting compound through a reaction therebetween. The latter metal is in a very fine hydrogenated form. The green compact is then heated in vacuo so as to dehydrogenate the hydride of the latter metal and sinter the green compact into a sintered mass. Before or after drawing the sintered mass into a wire, it is composited with the other metal of the two metals, thereby forming a composite wire. It is then subjected to a further heat treatment to cause the reaction to occur between the two metals. To improve its properties, it may be held in a high temperature, high pressure gaseous atmosphere to cause plastic deformation to occur. Since the dehydrogenation and annealing are performed in a single step, the overall process has been simplified.
    Type: Grant
    Filed: October 20, 1981
    Date of Patent: June 7, 1983
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Toshiro Fukutsuka, Masato Moritoki, Takao Fujikawa
  • Patent number: RE33245
    Abstract: A method of measuring the temperature in a high pressure furnace of a hot isostatic pressing apparatus, wherein a closed-end pipe having its inside communicated with the inside of the high pressure furnace and enabling a pressure medium to pass therethrough is disposed in the furnace, an incident top end of an optical fiber, a bundle of optical fibers or like other equivalent optical rod-like memeber is disposed to the open end of the closed-end pipe so as to be capable of receiving thermally radiated light from the inside of the closed-ended pipe and an exit rear end thereof is led out through a cover and to the outside of said high pressure vessel and a measuring system is connected to said exit rear end to detect heat radiation power from the top end of the closed-end pipe to thereby measure the temperature inside of the furnace.
    Type: Grant
    Filed: June 22, 1988
    Date of Patent: June 26, 1990
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shigeki Tojyo, Tatsuo Uesaka, deceased, Yoshio Kawate, Masayoshi Iwasaki, Takefumi Horiuchi, Masato Moritoki, Takeshi Kanda, Takao Fujikawa, Shigeo Kofune