Patents by Inventor Masato Naito

Masato Naito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060106122
    Abstract: The present invention relates to a process for preparing an extruded polystyrene resin foam board having excellent flame retardancy and recyclability, which comprises extruding and foaming a foamable composition, the foamable composition containing a polystyrene resin, a blowing agent and a specific flame retardant including a phosphate ester and a brominated bisphenol ether compound represented by the formula shown in the specification, and to a polystyrene resin foam board having excellent flame retardancy, environmental compatibility and recyclability.
    Type: Application
    Filed: November 10, 2005
    Publication date: May 18, 2006
    Applicant: JSP Corporation
    Inventors: Masato Naito, Naochika Kogure, Teruyuki Akiyama, Akira Okuda
  • Publication number: 20060091576
    Abstract: A polylactic acid resin foamed molding obtained by placing in a mold a cylindrical body having a foamed layer, which is formed by extruding a foamable molten resin composition prepared by kneading together a polylactic acid resin and a physical blowing agent from a die into a low-pressure zone, and molding it, wherein the molding's foamed layer constituting the foamed molding has a difference (?Hendo:2° C./min??Hexo:2° C./min) between the endothermic calorific value (?Hendo:2° C./min) and the exothermic calorific value (?Hexo:2° C./min) obtained by heat flux differential scanning calorimetry (heating rate of 2° C,/min) of 10 J/g or more and a melt tension at 190° C. of 2 cN or more.
    Type: Application
    Filed: October 21, 2005
    Publication date: May 4, 2006
    Inventors: Kenichi Takase, Masayasu Okuda, Masato Naito
  • Patent number: 7014801
    Abstract: The present invention relates to a hollow molded foam article in which a plurality of polypropylene resins are used as the base resin, and to a process for the production of this hollow molded foam article. More particularly, the present invention relates to a polypropylene resin hollow molded foam article having a foam layer, in which the base resin comprises (a) a polypropylene resin with a melt tension of at least 98 mN and a melt flow rate of 0.5 to 15 g/10 minutes, (b) a polypropylene resin with a melt tension of less than 30 mN (excluding O) and a melt flow rate of 2 to 30 g/10 minutes, and (c) a polypropylene resin with a melt tension of at least 30 mN and less than 98 mN and a melt flow rate of 2 to 15 g/10 minutes, formed by positioning in a mold a softened cylindrical foam having a foam layer obtained by extruding from the die of an extruder a foamable molten resin composition containing a foaming agent, wherein the melt tension at 230° C.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: March 21, 2006
    Assignee: JSP Corporation
    Inventors: Daisuke Imanari, Teruyuki Akiyama, Naochika Kogure, Masato Naito
  • Publication number: 20060051543
    Abstract: The present invention relates to a hollow molded foam article in which a plurality of polypropylene resins are used as the base resin, and to a process for the production of this hollow molded foam article. More particularly, the present invention relates to a polypropylene resin hollow molded foam article having a foam layer, in which the base resin comprises (a) a polypropylene resin with a melt tension of at least 98 mN and a melt flow rate of 0.5 to 15 g/10 minutes, (b) a polypropylene resin with a melt tension of less than 30 mN (excluding O) and a melt flow rate of 2 to 30 g/10 minutes, and (c) a polypropylene resin with a melt tension of at least 30 mN and less than 98 mN and a melt flow rate of 2 to 15 g/10 minutes, formed by positioning in a mold a softened cylindrical foam having a foam layer obtained by extruding from the die of an extruder a foamable molten resin composition containing a foaming agent, wherein the melt tension at 230° C.
    Type: Application
    Filed: November 4, 2005
    Publication date: March 9, 2006
    Inventors: Daisuke Imanari, Teruyuki Akiyama, Naochika Kogure, Masato Naito
  • Patent number: 7008578
    Abstract: A method for production of an extruded, polystyrene-based foam plate wherein a polystyrene-based resin is heated and kneaded together with a blowing agent, a flame retardant and a nucleating agent in an extruder to obtain a foamable molten composition, and the foamable molten composition is extruded through a die attached to an end of the extruder into a lower pressure zone. The blowing agent comprises not smaller than 25% by weight but not greater than 65% by weight, based on the total weight of the blowing agent, of an isobutane-containing saturated hydrocarbon; not smaller than 5% by weight but not greater than 70% by weight, based on the total weight of the blowing agent, of a dimethyl ether-containing ether; not smaller than 5% by weight but not greater than 55% by weight, based on the total weight of the blowing agent, of carbon dioxide; and 0–25% by weight, based on the total weight of the blowing agent, of other blowing agent components.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: March 7, 2006
    Assignee: JSP Corporation
    Inventors: Masato Naito, Naochika Kogure, Daisuke Imanari, Noritoshi Nishiyama
  • Publication number: 20050086034
    Abstract: The present invention relates to a method of simulating the deformation of a viscoelastic material in which filler is blended to a matrix made of rubber or resin, the method including the steps of dividing the viscoelastic material into a finite number of elements to form a viscoelastic material model, a step of performing deformation calculation of the viscoelastic material model based on a predetermined condition, and a step of acquiring a necessary physical amount from the deformation calculation, where the step of dividing the viscoelastic material into a finite number of elements includes a step of dividing at least one filler into a finite number of elements to form a filler model, and a step of dividing the matrix into a finite number of elements to form a matrix model.
    Type: Application
    Filed: July 23, 2004
    Publication date: April 21, 2005
    Inventors: Masato Naito, Masaki Shiraishi
  • Publication number: 20040166269
    Abstract: Provided is a method for manufacturing a foam-molded article by molding between molds a parison with a foam layer formed by extruding an expandable molten resin composition, obtained by melt-kneading a polyethylene resin and a physical foaming agent, to an area of low pressure from a die, wherein the polyethylene resin is selected from at least any of the following I), II), and III), and wherein the apparent density of the foam layer in the foam-molded article is about 0.04 to 0.3 g/cm3, whereby a foam-molded article with a low apparent density and excellent physical properties can easily be obtained.
    Type: Application
    Filed: February 23, 2004
    Publication date: August 26, 2004
    Applicant: JSP Corporation
    Inventors: Daisuke Imanari, Masayasu Okuda, Naochika Kogure, Masato Naito
  • Publication number: 20040162157
    Abstract: A method of designing a golf club head by using a computer, including the steps of using a club head model and a ball model both of which are composed of a plurality of divided finite elements; executing a simulation of impacting the club head model against the ball model at a reference hitting position set in a sweet area of a face part of the club head model and a plurality of comparison hitting positions set outside the sweet area; computing a stress generated in each of the finite elements by an analysis based on a finite element method, when the club head model impacts the ball model at the reference hitting position and the comparison hitting positions; and controlling a thickness distribution of each of the finite elements.
    Type: Application
    Filed: February 12, 2004
    Publication date: August 19, 2004
    Inventors: Masato Naito, Masaya Tsunoda
  • Publication number: 20040062885
    Abstract: The present invention relates to a hollow molded foam article in which a plurality of polypropylene resins are used as the base resin, and to a process for the production of this hollow molded foam article. More particularly, the present invention relates to a polypropylene resin hollow molded foam article having a foam layer, in which the base resin comprises (a) a polypropylene resin with a melt tension of at least 98 mN and a melt flow rate of 0.5 to 15 g/10 minutes, (b) a polypropylene resin with a melt tension of less than 30 mN (excluding O) and a melt flow rate of 2 to 30 g/10 minutes, and (c) a polypropylene resin with a melt tension of at least 30 mN and less than 98 mN and a melt flow rate of 2 to 15 g/10 minutes, formed by positioning in a mold a softened cylindrical foam having a foam layer obtained by extruding from the die of an extruder a foamable molten resin composition containing a foaming agent, wherein the melt tension at 230° C.
    Type: Application
    Filed: September 23, 2003
    Publication date: April 1, 2004
    Inventors: Daisuke Imanari, Teruyuki Akiyama, Naochika Kogure, Masato Naito
  • Publication number: 20030175493
    Abstract: Description is made of an open cell polystyrene resin foam having a content of organic volatile matters of less than 100 ppm. The open cell foam is suitable as a core material for a sound insulating material or a vacuum heat insulating material.
    Type: Application
    Filed: March 12, 2003
    Publication date: September 18, 2003
    Inventors: Masato Naito, Hiroyuki Gokuraku, Daisuke Imanari, Noritoshi Nishiyama
  • Publication number: 20030124334
    Abstract: A method for production of an extruded, polystyrene-based foam plate wherein a polystyrene-based resin is heated and kneaded together with a blowing agent, a flame retardant and a nucleating agent in an extruder to obtain a foamable molten composition, and the foamable molten composition is extruded through a die attached to an end of the extruder into a lower pressure zone. The blowing agent comprises not smaller than 25% by weight but not greater than 65% by weight, based on the total weight of the blowing agent, of an isobutane-containing saturated hydrocarbon; not smaller than 5% by weight but not greater than 70% by weight, based on the total weight of the blowing agent, of a dimethyl ether-containing ether; not smaller than 5% by weight but not greater than 55% by weight, based on the total weight of the blowing agent, of carbon dioxide; and 0-25% by weight, based on the total weight of the blowing agent, of other blowing agent components.
    Type: Application
    Filed: June 14, 2002
    Publication date: July 3, 2003
    Applicant: JSP CORPORATION
    Inventors: Masato Naito, Naochika Kogure, Daisuke Imanari, Noritoshi Nishiyama
  • Patent number: 6541533
    Abstract: The present invention provides thick extruded foam which is extruded polyolefin resin foam having open cells, used for cushion material and packaging material and the like, which exhibits uniform physical product properties, high expansion ratio, and uniform cell diameter. The extruded open cell foam of the present invention is an extruded foam exhibiting an open cell foaming ratio of 50% or greater, the base resin whereof is principally composed of a mixed polymer consisting of 4.5 to 75 parts by weight of component A consisting of an ethylene ionomer resin, 0.5 to 30 parts by weight of component B consisting of a polyolefin resin having a melting point exceeding 120° C., and 20 to 95 parts by weight of component C consisting of one or two or more polymers selected from a group of ethylene-propylene rubbers, styrene elastomers, and polyethylene resins having melting points of 120° C. or lower (where component A+component B+component C=100 parts by weight).
    Type: Grant
    Filed: January 8, 2002
    Date of Patent: April 1, 2003
    Assignee: JSP Corporation
    Inventors: Naochika Kogure, Seiji Takahashi, Masato Naito, Takashi Kitahama
  • Patent number: 6537054
    Abstract: The invention relates to an apparatus for manufacturing expansion-molded articles continuously by conveying foamed beads into a heating region sandwiched between upper and lower belts. The apparatus has a belt that continuously travels along the upper inside face of a passageway, defined by structural members, whose cross-section constitutes an approximately rectangular shape and a belt that continuously travels along the lower inside face thereof. At least one of the upper and lower structural members that form the passageway is capable of movement in the vertical direction between the side-face structural members such that the thickness of the expansion-molded article can easily be varied. And at least one of the side-face structural members is capable of movement in the lateral direction between the upper and lower structural members such that the width of the expansion-molded article can easily be varied.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: March 25, 2003
    Assignee: JSP Corporation
    Inventors: Takashi Kitahama, Masato Naito, Ryo Kikusawa
  • Publication number: 20030042644
    Abstract: An extruded, polystyrene-based resin foam plate produced by extruding a foamable molten composition containing a polystyrene-based resin and a blowing agent consisting of (a) isobutane and (b) a blowing agent component other than isobutane, chlorofluorocarbons and fluorocarbons from a high pressure zone into a lower pressure zone. The extruded foam plate has a thickness of at least 10 mm and an apparent density of 25-60 kg/m3 contains residual isobutane in an amount of 0.45-0.80 mol per 1 kg thereof, has cells having an average diameter in the thickness direction thereof of 0.05-0.18 mm and a cell strain rate of 0.7-1.2, wherein the cell strain rate is obtained by dividing the average diameter in the thickness direction of the extruded foam plate by the average diameter in the horizontal direction of the extruded foam plate, meets the flammability standard on extruded polystyrene foam insulation plates as defined in JIS A9511-1995, and has a thermal conductivity of not greater than 0.028 W/m·K.
    Type: Application
    Filed: June 14, 2002
    Publication date: March 6, 2003
    Applicant: JSP CORPORATION
    Inventors: Hiroyuki Gokuraku, Naochika Kogure, Seiji Takahashi, Daisuke Imanari, Masato Naito
  • Publication number: 20020137809
    Abstract: The present invention provides thick extruded foam which is extruded polyolefin resin foam having open cells, used for cushion material and packaging material and the like, which exhibits uniform physical product properties, high expansion ratio, and uniform cell diameter.
    Type: Application
    Filed: January 8, 2002
    Publication date: September 26, 2002
    Inventors: Naochika Kogure, Seiji Takahashi, Masato Naito, Takashi Kitahama
  • Publication number: 20020015250
    Abstract: There are provided a digital recording and reproducing apparatus and method which can display a remaining time period available for recording on a track which is designated for recording, and a storage medium storing a program for implementing the method. Whether or not to perform recording is designated for each of a plurality of tracks. The occurrence of an operation event is detected, which designates display of a time period available for recording. In response to the detected occurrence of the operation event, the time period available for recording is calculated based upon a number of tracks which are designated for recording upon the occurrence of the operation event, and a current amount of empty capacity in a storage device that stores recorded data. The calculated time period available for recording is displayed.
    Type: Application
    Filed: July 25, 2001
    Publication date: February 7, 2002
    Inventors: Yoshinori Kawase, Masato Naito
  • Publication number: 20010009683
    Abstract: The invention relates to apparatus for manufacturing expansion-molded articles capable of manufacturing expansion-molded articles continuously by conveying foamed beads into a heating region sandwiched between upper and lower belts and foaming by heating, and consists in apparatus for manufacturing expansion-molded articles constituted such that the thickness or width of the expansion-molded article can be altered.
    Type: Application
    Filed: January 19, 2001
    Publication date: July 26, 2001
    Applicant: JSP CORPORATION
    Inventors: Takashi Kitahama, Masato Naito, Ryo Kikusawa
  • Patent number: 5968430
    Abstract: Disclosed herein is a method for continuously producing an expansion-molded article, comprising feeding foamed particles between a belt continuously traveling along the upper surface within a passageway defined by structural members and having a rectangular form in section and a belt continuously traveling along the lower surface within the passageway, and then causing the foamed particles to successively pass through a super heated steam-feeding region and a cooling region within the passageway. The foamed particles used are foamed particles of a polyolefin resin, in which a recovery factor from compression defined by the equation (1):Recovery factor from compression (%)=V.sub.2 /V.sub.1 .times.100(1)wherein V.sub.1 is the original bulk volume of the foamed particles, and V.sub.
    Type: Grant
    Filed: December 19, 1997
    Date of Patent: October 19, 1999
    Assignee: JSP Corporation
    Inventors: Masato Naito, Takashi Kitahama, Keigo Narita, Ryou Kikusawa
  • Patent number: 5122545
    Abstract: Prefoamed synthetic resin particles are produced by dispersing foamable resin particles in a dispersing medium within a closed vessel, said foamable resin particles containing a water-soluble inorganic substance and a blowing agent therein, and then releasing the foamable resin particles and the medium into an atmosphere of a pressure lower than that inside the vessel, whereby the thus-released foamable resin particles are allowed to undergo foaming.
    Type: Grant
    Filed: November 26, 1990
    Date of Patent: June 16, 1992
    Assignee: JSP Corporation
    Inventors: Hideki Kuwabara, Hidehiro Sasaki, Masato Naito, Kazuo Turugai
  • Patent number: 5071883
    Abstract: A process for the production of expanded resin particles is disclosed, wherein an aqueous dispersion containing expandable particles of a polyolefin resin is discharged at a temperature higher than the softening point of the resin from a high pressure condition to a low pressure condition to expand the expandable particles and wherein the expandable particles contain fine particles of an inorganic material coated with an agent selected from isopropyltriisostearic titanate, tetraoctadecyl titanate, acetoalkoxyaluminum diisopropylates, stearic acid, methyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, phenyltriethoxysilane and vinyltriethoxysilane.
    Type: Grant
    Filed: August 28, 1990
    Date of Patent: December 10, 1991
    Assignee: JSP Corporation
    Inventors: Hideki Kuwabara, Kazuo Tsurugai, Masato Naito, Hidehiro Sasaki