Patents by Inventor Masato OYA

Masato OYA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11946119
    Abstract: Provided is a powder mixture for powder metallurgy that has excellent fluidity, can be ejected from a green compacting die with little force, and can suppress die galling in forming. The powder mixture comprises: a raw material powder; a copper powder; a binder; a graphite powder; and carbon black. The raw material powder contains an iron-based powder in an amount of 90 mass % or more with respect to the raw material powder. An average particle size of the graphite powder is less than 5 ?m. Additive amounts of the binder, the graphite powder, the copper powder, and the carbon black are in specific ranges. A surface of the raw material powder is coated with at least part of the binder. A surface of the binder is coated with at least part of the graphite powder, at least part of the copper powder, and at least part of the carbon black.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masato Oya, Shigeru Unami
  • Patent number: 11224914
    Abstract: The powder mixture for powder metallurgy includes a raw material powder, a binder, and a graphite powder, where the raw material powder contains an iron-based powder in a content of 90 mass % or more of the raw material powder, the graphite powder has an average particle size of less than 5 ?m, a ratio in mass of the binder to the sum the raw material powder and the graphite powder is 0.10 mass % to 0.80 mass %, a ratio of mass of the graphite powder to the sum of mass of the raw material powder and mass of the graphite powder is 0.6 mass % to 1.0 mass %, surface of the raw material powder is covered with at least a part of the binder, and surface of the binder covering the surface of the raw material powder is covered with at least a part of the graphite powder.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: January 18, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Shigeru Unami, Masato Oya
  • Publication number: 20210197258
    Abstract: Provided is a powder mixture for powder metallurgy that has excellent fluidity, can be ejected from a green compacting die with little force, and can suppress die galling in forming. The powder mixture comprises: a raw material powder; a copper powder; a binder; a graphite powder; and carbon black. The raw material powder contains an iron-based powder in an amount of 90 mass % or more with respect to the raw material powder. An average particle size of the graphite powder is less than 5 ?m. Additive amounts of the binder, the graphite powder, the copper powder, and the carbon black are in specific ranges. A surface of the raw material powder is coated with at least part of the binder. A surface of the binder is coated with at least part of the graphite powder, at least part of the copper powder, and at least part of the carbon black.
    Type: Application
    Filed: April 22, 2019
    Publication date: July 1, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Masato OYA, Shigeru UNAMI
  • Publication number: 20200338637
    Abstract: The powder mixture for powder metallurgy includes a raw material powder, a binder, and a graphite powder, where the raw material powder contains an iron-based powder in a content of 90 mass % or more of the raw material powder, the graphite powder has an average particle size of less than 5 ?m, a ratio in mass of the binder to the sum the raw material powder and the graphite powder is 0.10 mass % to 0.80 mass %, a ratio of mass of the graphite powder to the sum of mass of the raw material powder and mass of the graphite powder is 0.6 mass % to 1.0 mass %, surface of the raw material powder is covered with at least a part of the binder, and surface of the binder covering the surface of the raw material powder is covered with at least a part of the graphite powder.
    Type: Application
    Filed: June 12, 2018
    Publication date: October 29, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Shigeru UNAMI, Masato OYA