Patents by Inventor Masato SONOO

Masato SONOO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945729
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: April 2, 2024
    Assignee: NICHIA CORPORATION
    Inventors: Hideki Yoshida, Masato Sonoo, Takahiro Kitagawa
  • Publication number: 20230085645
    Abstract: Provided is a positive electrode active material for a non-aqueous electrolyte secondary battery. Also provided is a method for producing a positive electrode active material for a non-aqueous electrolyte secondary battery, comprising: providing a lithium transition metal composite oxide having a ratio D50/DSEM of 1 or more and 4 or less, having a layered structure, and having a ratio of a number of moles of nickel to a total number of moles of metals other than lithium of 0.3 or more and less than 1, and a ratio of a number of moles of cobalt to the total number of moles of metals other than lithium of 0 or more and less than 0.5; bringing the lithium transition metal composite oxide into contact with a cobalt compound to obtain an adhered material; and heat-treating the adhered material at a temperature higher than 700° C. and lower than 1100° C.
    Type: Application
    Filed: January 26, 2021
    Publication date: March 23, 2023
    Applicant: NICHIA CORPORATION
    Inventors: Masato SONOO, Hideaki HAMADA, Kenichi KOBAYASHI, Jota MORIMOTO
  • Publication number: 20230045181
    Abstract: A method of producing a positive electrode for a non-aqueous electrolyte secondary battery, includes: providing a lithium transition metal composite oxide having a layered structure, having a ratio D50/DSEM of 1 or more and 4 or less, and having a certain content of nickel and a certain content of cobalt; bringing the lithium transition metal composite oxide into contact with a cobalt compound to obtain an adhered material; heat-treating the adhered material at a temperature higher than 700° C. and lower than 1100° C. to obtain a heat-treated product; obtaining a positive electrode composition containing the heat-treated product, a conductive auxiliary agent, and a binder; and applying and pressurizing the positive electrode composition onto a collector to form an active material layer having a density of 2.7 g/cm3 or more and 3.9 g/cm3 or less on the collector.
    Type: Application
    Filed: July 25, 2022
    Publication date: February 9, 2023
    Applicant: NICHIA CORPORATION
    Inventors: Masato SONOO, Masahiro MURAYAMA, Kenichi KOBAYASHI, Hideaki HAMADA, Jota MORIMOTO
  • Publication number: 20220089457
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.
    Type: Application
    Filed: December 3, 2021
    Publication date: March 24, 2022
    Applicant: NICHIA CORPORATION
    Inventors: Hideki YOSHIDA, Masato SONOO, Takahiro KITAGAWA
  • Patent number: 11283071
    Abstract: A cathode active material with high durability and a lithium ion secondary battery. The cathode active material is a cathode active material represented by a general formula Li(1+a)NixCoyMnzWtO2 (?0.05?a?0.2, x=1?y?z?t, 0?y<1, 0?t<1, 0<t?0.03), wherein the cathode active material satisfies the following formula (1): ?1/t1?0.92??(1) where t1 is an element concentration average of insides and grain boundaries of primary particles of a W element, and ?1 is an element concentration standard deviation of the insides and grain boundaries of the primary particles of the W element.
    Type: Grant
    Filed: May 5, 2017
    Date of Patent: March 22, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Nichia Corporation
    Inventors: Hajime Hasegawa, Keisuke Omori, Masato Hozumi, Masashi Kodama, Takumi Tanaka, Hideki Yoshida, Masato Sonoo, Yuuki Maeda
  • Patent number: 11220438
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.
    Type: Grant
    Filed: May 13, 2019
    Date of Patent: January 11, 2022
    Assignee: NICHIA CORPORATION
    Inventors: Hideki Yoshida, Masato Sonoo, Takahiro Kitagawa
  • Patent number: 10903492
    Abstract: A method of producing a nickel-cobalt composite hydroxide includes: preparing a first solution containing nickel ions and cobalt ions; preparing a second solution containing tungsten ions and having a pH of 10 or more; preparing a third solution containing a complex ion-forming factor; preparing a liquid medium having a pH in a range of 10 to 13.5; supplying the first solution, the second solution, and the third solution separately and simultaneously to the liquid medium to obtain a reacted solution having a pH in a range of 10 to 13.5; and obtaining the nickel-cobalt composite hydroxide containing nickel, cobalt, and tungsten from the reacted solution.
    Type: Grant
    Filed: October 9, 2019
    Date of Patent: January 26, 2021
    Assignee: NICHIA CORPORATION
    Inventors: Hideki Yoshida, Masato Sonoo, Takahiro Kitagawa
  • Publication number: 20200052296
    Abstract: A method of producing a nickel-cobalt composite hydroxide includes: preparing a first solution containing nickel ions and cobalt ions; preparing a second solution containing tungsten ions and having a pH of 10 or more; preparing a third solution containing a complex ion-forming factor; preparing a liquid medium having a pH in a range of 10 to 13.5; supplying the first solution, the second solution, and the third solution separately and simultaneously to the liquid medium to obtain a reacted solution having a pH in a range of 10 to 13.5; and obtaining the nickel-cobalt composite hydroxide containing nickel, cobalt, and tungsten from the reacted solution.
    Type: Application
    Filed: October 9, 2019
    Publication date: February 13, 2020
    Applicant: NICHIA CORPORATION
    Inventors: Hideki YOSHIDA, Masato SONOO, Takahiro KITAGAWA
  • Patent number: 10483541
    Abstract: A method of producing a nickel-cobalt composite hydroxide includes: preparing a first solution containing nickel ions and cobalt ions; preparing a second solution containing tungsten ions and having a pH of 10 or more; preparing a third solution containing a complex ion-forming factor; preparing a liquid medium having a pH in a range of 10 to 13.5; supplying the first solution, the second solution, and the third solution separately and simultaneously to the liquid medium to obtain a reacted solution having a pH in a range of 10 to 13.5; and obtaining the nickel-cobalt composite hydroxide containing nickel, cobalt, and tungsten from the reacted solution.
    Type: Grant
    Filed: May 8, 2017
    Date of Patent: November 19, 2019
    Assignee: NICHIA CORPORATION
    Inventors: Hideki Yoshida, Masato Sonoo, Takahiro Kitagawa
  • Publication number: 20190263675
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.
    Type: Application
    Filed: May 13, 2019
    Publication date: August 29, 2019
    Applicant: NICHIA CORPORATION
    Inventors: Hideki YOSHIDA, Masato SONOO, Takahiro KITAGAWA
  • Patent number: 10336626
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element Mon the nickel cobalt complex hydroxide particles.
    Type: Grant
    Filed: April 27, 2016
    Date of Patent: July 2, 2019
    Assignee: NICHIA CORPORATION
    Inventors: Hideki Yoshida, Masato Sonoo, Takahiro Kitagawa
  • Publication number: 20170324092
    Abstract: A method of producing a nickel-cobalt composite hydroxide includes: preparing a first solution containing nickel ions and cobalt ions; preparing a second solution containing tungsten ions and having a pH of 10 or more; preparing a third solution containing a complex ion-forming factor; preparing a liquid medium having a pH in a range of 10 to 13.5; supplying the first solution, the second solution, and the third solution separately and simultaneously to the liquid medium to obtain a reacted solution having a pH in a range of 10 to 13.5; and obtaining the nickel-cobalt composite hydroxide containing nickel, cobalt, and tungsten from the reacted solution.
    Type: Application
    Filed: May 8, 2017
    Publication date: November 9, 2017
    Applicant: NICHIA CORPORATION
    Inventors: Hideki YOSHIDA, Masato SONOO, Takahiro KITAGAWA
  • Publication number: 20170324091
    Abstract: A cathode active material with high durability and a lithium ion secondary battery. The cathode active material is a cathode active material represented by a general formula Li(1+a)NixCoyMnzWtO2 (?0.05?a?0.2, x=1?y?z?t, 0?y<1, 0?t<1, 0<t?0.03), wherein the cathode active material satisfies the following formula (1): ?1/t1?0.92??(1) where t1 is an element concentration average of insides and grain boundaries of primary particles of a W element, and ?1 is an element concentration standard deviation of the insides and grain boundaries of the primary particles of the W element.
    Type: Application
    Filed: May 5, 2017
    Publication date: November 9, 2017
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NICHIA CORPORATION
    Inventors: Hajime HASEGAWA, Keisuke OMORI, Masato HOZUMI, Masashi KODAMA, Takumi TANAKA, Hideki YOSHIDA, Masato SONOO, Yuuki MAEDA
  • Publication number: 20160322627
    Abstract: A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element Mon the nickel cobalt complex hydroxide particles.
    Type: Application
    Filed: April 27, 2016
    Publication date: November 3, 2016
    Inventors: Hideki YOSHIDA, Masato SONOO, Takahiro KITAGAWA