Patents by Inventor Masato USAMI

Masato USAMI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11548203
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U).
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: January 10, 2023
    Assignee: UNIPRES CORPORATION
    Inventors: Katsuhisa Endoh, Masato Usami
  • Publication number: 20210362390
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine. Prior to cutting the continuously extruded strip-shape softened resin sheet (S) to the unit resin sheet (U) , the slits C1, C2, C3, C4 and C5 which promote the molding to the press molded part from the unit resin sheet (U) (improve an inflow property of the material) are formed by a cutter which is upwardly and downwardly driven by an air cylinder at a portion P3 in which the material therein is out of a range of the press molded products P1 and P2 obtained by press-molding the press molded product by using the press molding machine and becomes a scrap. The inflow property of the resin material for vertical walls and embossment portions when press-molding is improved and the defects of the product can be prevented.
    Type: Application
    Filed: March 20, 2019
    Publication date: November 25, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI
  • Publication number: 20210362397
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U).
    Type: Application
    Filed: March 20, 2019
    Publication date: November 25, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI
  • Publication number: 20210107186
    Abstract: The present invention relates to a cooling method and a cooling device of molded resin products which are made from a synthetic resin as a raw material and are ejected from a press molding apparatus. An object of the present invention is to shorten a molding time and ensure product quality. A molded resin product M which is ejected from a die in a still hot state is supplied on plural jigs 30 on a rotational stage 26 in a cooling chamber 24 from an inlet 34. Dry mist F is sprayed from nozzles 60 of spraying units disposed at upper portions of the cooling chamber 24 to the molded resin product M. The dry mist F sprayed from the nozzles 60 to the molded resin product M is vaporized under a heat amount in which the molded resin product M has. Thereby, the heat is removed from the molded resin product M, and the cooled molded resin product M is ejected from the outlet 38 without adhesion of a water droplet. The dry mist is sprayed in a state that the cooling chamber 24 is closed.
    Type: Application
    Filed: March 12, 2018
    Publication date: April 15, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI