Patents by Inventor Masatoshi Kaneta

Masatoshi Kaneta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11446643
    Abstract: A method for producing a catalyst, including a slurry preparation step of preparing a slurry comprising a Mo compound, an Fe compound, a Bi compound, and an additive having a decomposition temperature of 500° C. or less; a drying step of drying the slurry to obtain a dried material; and a calcination step of calcining the dried material to obtain a calcined material, wherein the calcination step comprises a step of raising temperature of a calcination atmosphere to a predetermined temperature, and a temperature raising rate is 10° C./min or less at least at a temperature equal to or lower than the decomposition temperature of the additive.
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: September 20, 2022
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Kazunari Morii, Akiyoshi Fukuzawa, Masatoshi Kaneta
  • Publication number: 20210146343
    Abstract: A method for producing a catalyst, including a slurry preparation step of preparing a slurry comprising a Mo compound, an Fe compound, a Bi compound, and an additive having a decomposition temperature of 500° C. or less; a drying step of drying the slurry to obtain a dried material; and a calcination step of calcining the dried material to obtain a calcined material, wherein the calcination step comprises a step of raising temperature of a calcination atmosphere to a predetermined temperature, and a temperature raising rate is 10° C./min or less at least at a temperature equal to or lower than the decomposition temperature of the additive.
    Type: Application
    Filed: June 18, 2018
    Publication date: May 20, 2021
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Kazunari MORII, Akiyoshi FUKUZAWA, Masatoshi KANETA
  • Publication number: 20190001309
    Abstract: A catalyst for a fluidized bed ammoxidation reaction containing silica and a metal oxide, wherein a composite of the silica and the metal oxide is represented by the following formula (1). Mo12BiaFebNicCodCeeCrfXgOh/(SiO2)A ??(1) (in formula (1), X represents at least one element selected from the group consisting of K, Rb, and Cs, 0.1?a?1, 1?b?3, 1?c?6.5, 1?d?6.5, 0.2?e?1.2, f?0.05, and 0.05?g?1 are satisfied, h satisfies valences of constituent elements excluding silica, A represents a content of silica (% by mass) and satisfies 35?A?48, and values of ?, ?, and ? calculated from the following expressions (2), (3), and (4) satisfy 0.03???0.08, 0.2???0.4, and 0.5???2.) ?=1.5a/(1.5(b+f)+c+d) ??(2) ?=1.
    Type: Application
    Filed: January 23, 2017
    Publication date: January 3, 2019
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Akiyoshi FUKUZAWA, Masatoshi KANETA
  • Publication number: 20180318803
    Abstract: A catalyst for a fluidized bed ammoxidation reaction containing silica and a metal oxide, wherein a composite of the silica and the metal oxide is represented by the following formula (1). Mo12BiaFebNicMgdCoeCefCrgZnhXiOj/(SiO2)A ??(1) (in formula (1), X is selected from the group consisting of K, Rb, and Cs, a, b, c, d, e, f, g, h, and i, each satisfy 0.1?a?1, 0.5?b?4, 0.5?c?6.5, 0.2?d?2.5, 0.5?e?7, 0.2?f?1.2, g?0.05, n?4, and 0.05?i?1, A represents a content of silica (% by mass) in the composite and satisfies 35?A?48, and values of ?, ?, and ? calculated by the following expressions (2), (3), and (4) satisfy 0.03???0.12, 0.1???0.7, and 0.2???4.) ?=1.5a/(1.5(b+g)+c+d+e+h) ??(2) ?=1.
    Type: Application
    Filed: January 23, 2017
    Publication date: November 8, 2018
    Applicant: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Akiyoshi FUKUZAWA, Masatoshi KANETA
  • Patent number: 9731285
    Abstract: An object of the present invention is to provide a process for producing an oxide catalyst used in a vapor-phase catalytic oxidation or vapor-phase catalytic ammoxidation reaction of propane or isobutene, which enables a catalyst demonstrating favorable yield to be stably produced. According to the present invention, there is provided a process for producing an oxide catalyst used in a vapor-phase catalytic oxidation or vapor-phase catalytic ammoxidation reaction of propane or isobutane, comprising the steps of: (i) preparing a catalyst raw material mixture containing Mo, V and Nb and satisfying the relationships of 0.1?a?1 and 0.01?b?1 when atomic ratios of V and Nb to one atom of Mo are defined as a and b, respectively; (ii) drying the catalyst raw material mixture; and (iii) calcining a particle, in which a content of the particle having a particle diameter of 25 ?m or less is 20% by mass or less and a mean particle diameter is from 35 to 70 ?m, in an inert gas atmosphere.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: August 15, 2017
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Eri Tateno, Masatoshi Kaneta
  • Patent number: 9643918
    Abstract: Disclosed is a calcination apparatus, including: a calcination tube having open ends at both terminals; a pair of hoods, each hood covering each open end of the calcination tube; and a pair of rings, each ring sealing a gap between the calcination tube and the hood, wherein the rings are directly or indirectly fixed on an outer surface of the calcination tube; a groove is provided along a circumferential direction of the ring at a contact surface side between the ring and the hood; a sealed chamber surrounded by the hood and the groove is formed; and both the calcination tube and the rings rotate in a circumferential direction of the calcination tube while keeping the hood in contact with both sides of the groove.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: May 9, 2017
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Eri Tateno, Masatoshi Kaneta, Toshihiko Fukuzono, Haruhiko Watanabe
  • Publication number: 20160023994
    Abstract: Disclosed is a calcination apparatus, including: a calcination tube having open ends at both terminals; a pair of hoods, each hood covering each open end of the calcination tube; and a pair of rings, each ring sealing a gap between the calcination tube and the hood, wherein the rings are directly or indirectly fixed on an outer surface of the calcination tube; a groove is provided along a circumferential direction of the ring at a contact surface side between the ring and the hood; a sealed chamber surrounded by the hood and the groove is formed; and both the calcination tube and the rings rotate in a circumferential direction of the calcination tube while keeping the hood in contact with both sides of the groove.
    Type: Application
    Filed: October 2, 2015
    Publication date: January 28, 2016
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Eri TATENO, Masatoshi KANETA, Toshihiko FUKUZONO, Haruhiko WATANABE
  • Patent number: 9180427
    Abstract: Disclosed is a calcination apparatus, including: a calcination tube having open ends at both terminals; a pair of hoods, each hood covering each open end of the calcination tube; and a pair of rings, each ring sealing a gap between the calcination tube and the hood, wherein the rings are directly or indirectly fixed on an outer surface of the calcination tube; a groove is provided along a circumferential direction of the ring at a contact surface side between the ring and the hood; a sealed chamber surrounded by the hood and the groove is formed; and both the calcination tube and the rings rotate in a circumferential direction of the calcination tube while keeping the hood in contact with both sides of the groove.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: November 10, 2015
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Eri Tateno, Masatoshi Kaneta, Toshihiko Fukuzono, Haruhiko Watanabe
  • Publication number: 20140024851
    Abstract: Disclosed is a calcination apparatus, including: a calcination tube having open ends at both terminals; a pair of hoods, each hood covering each open end of the calcination tube; and a pair of rings, each ring sealing a gap between the calcination tube and the hood, wherein the rings are directly or indirectly fixed on an outer surface of the calcination tube; a groove is provided along a circumferential direction of the ring at a contact surface side between the ring and the hood; a sealed chamber surrounded by the hood and the groove is formed; and both the calcination tube and the rings rotate in a circumferential direction of the calcination tube while keeping the hood in contact with both sides of the groove.
    Type: Application
    Filed: February 10, 2012
    Publication date: January 23, 2014
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Eri Tateno, Masatoshi Kaneta, Toshihiko Fukuzono, Haruhiko Watanabe
  • Publication number: 20100286432
    Abstract: An object of the present invention is to provide a process for producing an oxide catalyst used in a vapor-phase catalytic oxidation or vapor-phase catalytic ammoxidation reaction of propane or isobutene, which enables a catalyst demonstrating favorable yield to be stably produced. According to the present invention, there is provided a process for producing an oxide catalyst used in a vapor-phase catalytic oxidation or vapor-phase catalytic ammoxidation reaction of propane or isobutane, comprising the steps of: (i) preparing a catalyst raw material mixture containing Mo, V and Nb and satisfying the relationships of 0.1?a?1 and 0.01?b?1 when atomic ratios of V and Nb to one atom of Mo are defined as a and b, respectively; (ii) drying the catalyst raw material mixture; and (iii) calcining a particle, in which a content of the particle having a particle diameter of 25 ?m or less is 20% by mass or less and a mean particle diameter is from 35 to 70 ?m, in an inert gas atmosphere.
    Type: Application
    Filed: December 11, 2008
    Publication date: November 11, 2010
    Inventors: Eri Tateno, Masatoshi Kaneta
  • Patent number: 6143690
    Abstract: An ammoxidation catalyst for use in producing acrylonitrile or methacrylonitrile from propane or isobutane, which comprises a compound oxide and a silica carrier having supported thereon the compound oxide, wherein the compound oxide comprises molybdenum, vanadium, niobium and at least one element selected from the group consisting of tellurium and antimony, and wherein the alkali metal content of the ammoxidation catalyst is extremely small or substantially zero, and a process for producing acrylonitrile or methacrylonitrile by using the ammoxidation catalyst. By the use of the ammoxidation catalyst of the present invention, acrylonitrile or methacrylonitrile can be produced in high yield, as compared to the yield achieved by conventional ammoxidation catalysts containing a silica carrier.
    Type: Grant
    Filed: May 5, 1999
    Date of Patent: November 7, 2000
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Satoru Komada, Masatoshi Kaneta
  • Patent number: 6036880
    Abstract: Disclosed is a niobium(Nb)-containing aqueous solution for use in producing a Nb-containing oxide catalyst, wherein the oxide catalyst comprises an oxide of a plurality of active component elements including Nb and is for use in a catalytic oxidation or ammoxidation of propane or isobutane in the gaseous phase, and wherein the oxide catalyst is prepared by a process comprising mixing the Nb-containing aqueous solution with (an) aqueous mixture(s) containing compounds of active component elements of the oxide catalyst other than Nb, to thereby provide an aqueous compound mixture, and drying the aqueous compound mixture, followed by calcination. The Nb-containing aqueous solution comprises water having dissolved therein a dicarboxylic acid, an Nb compound and optionally ammonia, wherein the dicarboxylic acid/Nb molar ratio (.alpha.) satisfies: 1.ltoreq.(.alpha.).ltoreq.4, and the ammonia/Nb molar ratio (.beta.) satisfies: 0.ltoreq.(.beta.).ltoreq.2.
    Type: Grant
    Filed: August 5, 1998
    Date of Patent: March 14, 2000
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Satoru Komada, Hidenori Hinago, Masatoshi Kaneta, Mamoru Watanabe