Patents by Inventor Masatoshi TOYODA
Masatoshi TOYODA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10488038Abstract: A method for producing a heat transfer tube for a steam generator comprises a step of providing a tube and then applying cold drawing to the tube by using a high-pressure lubricating oil of 40 MPa or more in pressure. After the step of applying cold drawing to the tube, a step of applying a solid solution heat treatment to the tube is conducted. After the step of applying a solid solution heat treatment to the tube, a step of straightening the tube by using a roll straightening machine is conducted. An offset amount of 5 mm or less is formed for at least successive three pairs of upper and lower straightening rolls of the roll straightening machine.Type: GrantFiled: June 25, 2018Date of Patent: November 26, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Masatoshi Toyoda, Kouichi Kuroda
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Patent number: 10201880Abstract: There is provided a welding material used for welding of SUS310 stainless steel base metal that contains at least one of Nb and V and is excellent in intergranular corrosion resistance, the chemical composition of the welding material consisting, by mass percent, of C: 0.02% or less, Si: 2% or less, Mn: 2% or less, Cr: 26 to 50%, N: 0.15% or less, P: 0.02% or less, S: 0.002% or less, and Ni: a content percentage satisfying [5?Ni?Cr?14], and the balance of Fe and impurities. Also, there is provided a welding joint of an austenitic stainless steel, which consists of the base metal and a weld metal formed by using the welding material.Type: GrantFiled: May 11, 2012Date of Patent: February 12, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takahiro Osuki, Kiyoko Takeda, Tetsuo Yokoyama, Hiroyuki Anada, Masatoshi Toyoda
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Publication number: 20180299121Abstract: A method for producing a heat transfer tube for a steam generator comprises a step of providing a tube and then applying cold drawing to the tube by using a high-pressure lubricating oil of 40 MPa or more in pressure. After the step of applying cold drawing to the tube, a step of applying a solid solution heat treatment to the tube is conducted. After the step of applying a solid solution heat treatment to the tube, a step of straightening the tube by using a roll straightening machine is conducted. An offset amount of 5 mm or less is formed for at least successive three pairs of upper and lower straightening rolls of the roll straightening machine.Type: ApplicationFiled: June 25, 2018Publication date: October 18, 2018Inventors: Masatoshi TOYODA, Kouichi KURODA
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Patent number: 9120136Abstract: In a drawing method of a metallic tube which includes: filling a high-pressure container with a lubricating oil, the container having a mother tube inserted thereinto; pressurizing the oil with a pressure booster; and drawing the forcedly lubricated mother tube, the oil having a kinetic viscosity of 100 to 2000 mm2/s at 40° C. and at normal pressure and a viscosity pressure coefficient of 15 to 24 GPa?1 at 40° C. is used for preventing seizing and vibrations in drawing and for suppressing the deterioration of surface roughness due to oil pits in tube. Herein, the oil preferably contains one or more of extreme-pressure (EP) additives in a total amount of 10 mass % or more, being selected from a sulfur-based additive, a chlorine-based additive, an organic calcium metallic salt, a phosphorus-based additive, an organic zinc-based additive, and an organic molybdenum-based additive, each having a prescribed amount of relevant element.Type: GrantFiled: June 7, 2011Date of Patent: September 1, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masatoshi Toyoda, Keishi Matsumoto
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Publication number: 20140286698Abstract: There is provided a welding material used for welding of SUS310 stainless steel base metal that contains at least one of Nb and V and is excellent in intergranular corrosion resistance, the chemical composition of the welding material consisting, by mass percent, of C: 0.02% or less, Si: 2% or less, Mn: 2% or less, Cr: 26 to 50%, N: 0.15% or less, P: 0.02% or less, S: 0.002% or less, and Ni: a content percentage satisfying [5?Ni?Cr?14], and the balance of Fe and impurities. Also, there is provided a welding joint of an austenitic stainless steel, which consists of the base metal and a weld metal formed by using the welding material.Type: ApplicationFiled: May 11, 2012Publication date: September 25, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takahiro Osuki, Kiyoko Takeda, Tetsuo Yokoyama, Hiroyuki Anada, Masatoshi Toyoda
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Patent number: 8671727Abstract: A blank tube for cold drawing is used for the production of a longer-length, small-diameter tube such as a heat-transfer tube for steam generation in nuclear power facilities, wherein the blank tube will not cause scoring and chattering vibration in a drawing process. The blank tube is used to produce a cold drawn tube through cold drawing of the blank tube. The average surface roughness Ra (ANSI B46.1) of the inner surface of blank tube before drawing satisfies the condition: 0.10 ?m?Ra?1.00 ?m in the case of a blank tube for cold drawing for use in an oil-lubricated drawing. In particular, the surface roughness Ra satisfies the condition: 0.10 ?m?Ra?0.50 ?m in the case of a blank tube for use in a high-pressure lubrication drawing and made of an austenitic alloy for use in a heat-transfer tube for a steam generator.Type: GrantFiled: June 20, 2012Date of Patent: March 18, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masatoshi Toyoda, Keishi Matsumoto
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Publication number: 20130118420Abstract: In a heat transfer tube for a steam generator, a surface roughness of an inner surface of the tube is measured along a longitudinal direction and an amount of dimensional variation in a length of 50 mm taken from a measured roughness chart is 4 ?m or less and an amount of bend crookedness in a portion of a length of 1000 mm from a tube end is 1 mm or less. Hence, when the tube is produced, an inspection of the tube by an eddy current flaw detection can be conducted at a high S/N ratio and hence an inspection efficiency can be improved, and when the tube is assembled into a heat exchanger, the assembling operation can be easily performed.Type: ApplicationFiled: June 7, 2011Publication date: May 16, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masatoshi Toyoda, Kouichi Kuroda
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Publication number: 20130086959Abstract: In a drawing method of a metallic tube which includes: filling a high-pressure container with a lubricating oil, the container having a mother tube inserted thereinto; pressurizing the oil with a pressure booster; and drawing the forcedly lubricated mother tube, the oil having a kinetic viscosity of 100 to 2000 mm2/s at 40° C. and at normal pressure and a viscosity pressure coefficient of 15 to 24 GPa?1 at 40° C. is used for preventing seizing and vibrations in drawing and for suppressing the deterioration of surface roughness due to oil pits in tube. Herein, the oil preferably contains one or more of extreme-pressure (EP) additives in a total amount of 10 mass % or more, being selected from a sulfur-based additive, a chlorine-based additive, an organic calcium metallic salt, a phosphorus-based additive, an organic zinc-based additive, and an organic molybdenum-based additive, each having a prescribed amount of relevant element.Type: ApplicationFiled: June 7, 2011Publication date: April 11, 2013Inventors: Masatoshi Toyoda, Keishi Matsumoto
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Publication number: 20120263967Abstract: A blank tube for cold drawing is used for the production of a longer-length, small-diameter tube such as a heat-transfer tube for steam generation in nuclear power facilities, wherein the blank tube will not cause scoring and chattering vibration in a drawing process. The blank tube is used to produce a cold drawn tube through cold drawing of the blank tube. The average surface roughness Ra (ANSI B46.1) of the inner surface of blank tube before drawing satisfies the condition: 0.10 ?m?Ra?1.00 ?m in the case of a blank tube for cold drawing for use in an oil-lubricated drawing. In particular, the surface roughness Ra satisfies the condition: 0.10 ?m?Ra?0.50 ?m in the case of a blank tube for use in a high-pressure lubrication drawing and made of an austenitic alloy for use in a heat-transfer tube for a steam generator.Type: ApplicationFiled: June 20, 2012Publication date: October 18, 2012Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Masatoshi Toyoda, Keishi Matsumoto
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Publication number: 20110308669Abstract: In this method, the inner surface of a metal pipe containing, by mass percent, 20 to 55% of Cr and 20 to 70% of Ni is subjected to mechanical treatment, the metal pipe is subjected to heat treatment such as to be held in a temperature range of 1050 to 1270° C. for 0.5 to 60 minutes, and thereby an oxide scale layer consisting mainly of Cr is formed on at least the inner surface of the metal pipe. A metal pipe excellent in carburization resistance and coking resistance in a carburizing gas environment can be obtained by the method.Type: ApplicationFiled: August 11, 2011Publication date: December 22, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Yoshitaka NISHIYAMA, Masaki UEYAMA, Masatoshi TOYODA