Masaya Inoue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
Abstract: In a rotary electric machine, each of coils includes coil terminals led out from a coil main body. The coil terminals are connected to bus bars. When a diameter of each of the bus bars is defined as D, a diameter of a cross section of a coil wire is defined as “d”, a Young's modulus of the coil wire is defined as E, a linear expansion coefficient of a material of the bus bars is defined as ?1, a linear expansion coefficient of a material of a stator core is defined as ?2, and an estimated temperature difference between a room temperature and a use environment temperature is defined as ?T, a length L of at least one of the coil terminals from an end on the coil main body side to a connecting portion to the bus bar satisfies the following expression: L?((3?dED(?1??2)?T/10)1/2/10.
June 8, 2016
May 9, 2019
Mitsubishi Electric Corporation
Ryuichi KITORA, Masaya INOUE, Ryuji KITAMURA, Kota KATSURAGI
Abstract: A rotating electrical machine includes: an oil reception part that has an opening opposed to an injection hole designed to inject ATF into the atmospheric pressure inside a housing; and an oil reservoir that communicates with the oil reception part via a communicating hole provided in a wall part and communicates with a rotor cooling oil channel of a shaft via a cooling oil lead-in hole provided in the wall part. Since ATF having flowed out of the oil reception part flows along an inner face of the wall part of a second housing by gravity and reaches a bearing, one ATF supply route can be used both for cooling a rotor and lubricating a bearing, whereby the ATF supply route can be simplified.
Abstract: A plurality of coil groups are each configured by connecting a tip portion of a first conductor terminal and a tip portion of a second conductor terminal that is subject to connection therewith using a connecting conductor, and the connecting conductors include: a pair of connecting portions that are respectively disposed so as to contact the tip portion of the first conductor terminal and the tip portion of the second conductor terminal that is subject to connection therewith in a circumferential direction of the tip portions so as to be parallel to the tip portions, and that are joined together with the tip portions; and a linking portion that links the pair of connecting portions.
Abstract: In an embedded magnet rotor for a rotary electric machine, permanent magnets are respectively accommodated in magnet housing apertures that pass axially through a rotor core that is held by a shaft, an adhesive is injected into and cured in gaps between the permanent magnets and the rotor core in the magnet housing apertures, and fixes the permanent magnets to the rotor core, a first end plate is held by the shaft so as to contact a first axial end of the rotor core, and blocks first axial end openings of the plurality of magnet housing apertures, and a fill rate of the adhesive that is injected into the gaps is increased gradually from a first axial end toward a second axial end of the magnet housing apertures.
Abstract: The armature winding is configured by mounting into slot pairs n types of winding bodies that are each configured by winding a conductor wire for m turns into a helical shape, where m is a natural number that is greater than or equal to two, the n types of winding bodies have different spacings between rectilinear portions that are linked by coil ends, are housed in n adjacent pairs of slot pairs, and are configured so as to be concentric, the coil ends include a top portion at an approximately central portion, and the radial displacement at the top portion is approximately a×d, where a is a natural number that is greater than or equal to 1 and less than or equal to (m?1), and d is a radial thickness of the rectilinear portions that are housed inside the slots.
Abstract: A rotor core is configured by arranging divided rotor cores coaxially so as to be in close contact with each other such that magnetic pole centers are aligned axially, auxiliary grooves are recessed into respective outer circumferential surfaces of the divided rotor cores between respective magnetic poles so as to have plane symmetry relative to a plane that includes a center position between the magnetic poles and a central axis of the divided rotor cores, and so as to extend from a first axial end to a second axial end of the divided rotor cores, the auxiliary grooves recessed into an outer circumferential surface of an identical divided rotor core have an identical groove shape, and groove widths of the auxiliary grooves are set such that predetermined orders of harmonic components of cogging torque that result from each of the divided rotor cores mutually cancel each other out.
Abstract: An evaluation system includes a process execution module that executes an operation in accordance with a safety program, a setting module that receives an evaluation condition, a first determination module that changes the value of the input signal to be evaluated, from a first input value which is an initial value to a second input value, and determines whether a first output value of the output signal to be evaluated which is determined by the process execution module is identical to the expected output value, a second determination module that restores the value of the input signal to be evaluated, from the second input value to the first input value, and determines whether a second output value of the output signal to be evaluated which is determined by the process execution module is identical to the first output value, and an output module that outputs a determination result.
Abstract: Winding bodies are produced by repeatedly winding a ?-shaped coil pattern that is formed by inserting the conductor wire sequentially into a second slot, a first slot, a second slot, and a third slot, so as to alternate an axial direction of insertion into the first slot, the second slot, and the third slot, for two turns in a radial direction, and are configured such that a plurality of rectilinear portions that are respectively inserted into the first slot, the second slot, and the third slot are linked continuously by coil end portions, and a liquid coolant is supplied to a coil end that is constituted by the coil end portions.
Abstract: An armature for an electric machine according to the present invention includes: an armature core in which a plurality of slots are arranged in a circumferential direction; and an armature winding that is mounted to the armature core, and includes a plurality of two-lane winding bodies that are each produced by stacking and winding two jointless continuous conductor wires that are coated with insulation such that the two conductor wires are stacked in a radial direction of the armature core, the two-lane winding bodies being arranged at a pitch of one slot in a circumferential direction so as to be mounted into a third slot, a first slot, and a second slot that line up consecutively in the circumferential direction at an angular spacing of six slots.
Abstract: A coolant flow channel is formed so as to pass axially through a rotor core radially inside magnet housing apertures, a linking flow channel is formed so as to have a flow channel width that is narrower than a maximum flow channel width of the coolant flow channel, so as to link the coolant flow channel and the magnet housing apertures, and so as to pass axially through the rotor core, and permanent magnets are fixed to an inner wall surface of the magnet housing apertures by an adhesive that is disposed only between a wall surface of the permanent magnets that is positioned on a radially outer side and the inner wall surface of the magnet housing apertures so as to expose a region of a wall surface of the permanent magnets that is positioned on a radially inner side that faces the linking flow channel.
Abstract: A side surface at the outside of a plurality of teeth portions of one separated core is faced to a side surface of teeth portions of an adjacent separated core, so as to form a second slot which is straddled between the adjacent separated cores, and a first slot is formed by a plurality of teeth portions of one separated core, and a width size of the first slot is identical to a width size of the second slot, and coil conductor storage space is formed in the first slot via a first insulating component, and coil conductor storage space is formed in the second slot via a second insulating component, and a thickness size of the first insulating component is different from a thickness size of the second insulating component.
Abstract: Provided is an electric motor capable of cooling a stator without being increased in size with a small number of components and even with simple work. The electric motor includes ring-shaped sealing members (34) having flexibility and being arranged on an inner diameter side of a stator coil (22) so as to surround inner diameter portions of coil ends. Cooling oil flowing from an upper part of a housing into the housing flows downward through coil end oil paths (37, 38) formed by the sealing members (34), coil end covers (32, 33), and the coil ends.
Abstract: An evaluation system includes: processing execution means for executing computation in accordance with a safety program; setting means for receiving an input signal of an evaluation target and an expected output value; first determination means for determining whether or not a first output value of an output signal decided by the processing execution means coincides with the expected output value based on reception of a change in the value of the input signal from a first input value to a second input value from an input device; second determination means for determining whether or not a second output value of an output signal decided by the processing execution means coincides with the first output value based on reception of returning of the value of the input signal from the second input value to the first input value from the input device; and output means for outputting determination results.
Abstract: Operability in inserting an insertion part of an endoscope into a body cavity using an insertion assisting tool is improved. In an insertion assisting tool 60, a sidewall portion of a tube main body 64 through which an insertion part 12 of an endoscope 10 is passed is provided with a sidewall opening part 68 having a size in which the insertion part 12 can pass through. A distal end side of the sidewall opening part 68 is provided with a guiding valve 82, and the insertion part 12 is guided by the guiding valve 82 to be easily fed from the sidewall opening part 68. The guiding valve 82 is swingably supported, and when the insertion part 12 is fed from a distal end opening part 67 of the tube main body 64, allowing the parallel state of being substantially parallel to an axial direction of the insertion part 12 and passing the insertion part 12 to a distal end opening part 67 side are enabled.
Abstract: The rotary electric machine includes concentrated winding coil that is configured by winding a conductor wire around a tooth for multiple laps so as to pass through a concave space that is formed by trunk portions and first and second flange portions of first and second insulators, a crossover points of the conductor wire being formed on a coil end of the concentrated winding coil that is positioned above the first insulator, slot-housed portions of the concentrated winding coil that are positioned on two circumferential sides of the tooth being configured such that the conductor wire is arranged in a staggered stacking pattern in multiple rows and in multiple layers, and a varnish being applied to the coil end that is positioned above the first insulator.
Abstract: A rotating electrical machine cooling structure such that a cooling medium is supplied by a pump to a stator and rotor of a rotating electrical machine, thereby cooling the stator and rotor, includes a first passage that supplies the cooling medium from the pump to the stator, a second passage that supplies the cooling medium from the pump to the rotor, and a valve that regulates a flow of the cooling medium of the first passage and a flow of the cooling medium of the second passage, wherein a cooling state of the stator and a cooling state of the rotor are controlled by the valve.
Abstract: A stator coil has a first layer wound around a tooth portion of a stator core-sequentially from the radially outer side to the radially inner side of a stator, and is wound while a winding direction is reversed for each layer. If the outermost layer is denoted by n (n is an odd number equal to or greater than 3) and the final turn in each layer is denoted by m (m is equal to or greater than 2), the m-th turn in the n-th layer is wound on the radially outer side of the stator, the stator coil on the radially inner side is lane-changed on a shorter-side tooth portion, and a part of the stator coil on the radially outer side in the outermost layer is lane-changed on a longer-side tooth portion.
Abstract: A fixing member (14) formed of an annular metal material is molded integrally with a connecting plate (13) to constitute a connecting plate structure (9), said connecting plate (13) consisting of a plurality of bus bars (11) and a holder (12) for fixing and holding the bus bars. The fixing member (14) has an annular portion (14a) touching a frame (8) for holding a stator (4), and the connecting plate structure (9) is fixed to the frame (8) by the whole or a part of the surface of the annular portion.
Abstract: A permanent magnet 21 is housed in a magnet housing aperture 20, an adhesive is disposed only between an outside wall surface 20a that is positioned on a radially outer side of an inner wall surface of the magnet housing aperture 20 and an outside surface 21a that is positioned on a radially outer side of a surface of the permanent magnet 21 such that the permanent magnet 21 is fixed so as to be closer to the outside wall surface 20a, and a cooling flow channel 23 through which a coolant is made to flow is formed by an inside surface 21b that is positioned on a radially inner side of the surface of the permanent magnet 21 and an inside wall surface 20b that is positioned on a radially inner side of the inner wall surface of the magnet housing aperture 20.
Abstract: Operability in inserting an insertion part of an endoscope into a body cavity using an insertion assisting tool is improved. In an insertion assisting tool, a sidewall portion of a tube main body through which an insertion part of an endoscope is passed is provided with a sidewall opening part having a size in which the insertion part can pass through. A distal end side of the sidewall opening part is provided with a guiding valve, and the insertion part is guided by the guiding valve to be easily fed from the sidewall opening part. The guiding valve is swingably supported, and when the insertion part is fed from a distal end opening part of the tube main body, allowing the parallel state of being substantially parallel to an axial direction of the insertion part and passing the insertion part to a distal end opening part side are enabled.