Patents by Inventor Masaya Morita

Masaya Morita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5518769
    Abstract: It is an object to provide a process for manufacturing galvannealed steel sheets exhibiting excellent anti-powdering property when press formed, and uniform frictional properties in a coil. A steel strip is galvanized in a bath having a low aluminum content after entering it at a high temperature as defined in relation to the aluminum content of the both, so that the formation of a .zeta. phase may be promoted. Then, the strip is heated for alloying in a high-frequency induction heating furnace so as to have a temperature not exceeding 495.degree. C. when leaving the furnace to yield a plated steel strip having a coating containing a uniformly distributed .zeta. phase. After such heat treatment and cooling, the strip can be plated with an iron or iron-alloy top coating having an iron content of at least 50% and a coating weight of at least 1 g/m.sup.2 to achieve an improved press formability.
    Type: Grant
    Filed: October 31, 1994
    Date of Patent: May 21, 1996
    Assignee: NKK Corporation
    Inventors: Masaru Sagiyama, Masaki Abe, Junichi Inagaki, Akira Hiraya, Masaya Morita
  • Patent number: 5500290
    Abstract: A surface treated steel sheet comprises: a steel sheet containing C, Si, Mn, P, S, Ni, Ti, Cu and B; a diffused alloy layer containing Fe, Ni, and P; and a zinc coating layer formed on the diffused alloy layer.A method for producing a surface treated steel sheet comprises the steps of: preparing a steel sheet; coating the steel sheet with a Ni-P coating layer; heat-treating the steel sheet coated with the Ni-P coating layer; and forming a zinc coating layer on the diffused alloy layer.
    Type: Grant
    Filed: June 24, 1994
    Date of Patent: March 19, 1996
    Assignee: NKK Corporation
    Inventors: Satoru Udagawa, Masaki Abe, Satoru Ando, Yasuhiro Matsuki, Toyofumi Watanabe, Yukimitsu Shiohara, Masaya Morita, Akimasa Kido
  • Patent number: 5409553
    Abstract: It is an object to provide a process for manufacturing galvannealed steel sheets having high anti-powdering property as required when they are press formed, and stabilized frictional properties in a coil. Steel sheets are plated in a bath having a low aluminum content, while they have, when entering the bath, a low temperature as defined in relation to the aluminum content of the bath, so that an alloying reaction may be prevented. Then, the sheets are heated for alloying in a high-frequency induction heating furnace so that the sheets leaving the furnace may have a temperature of from over 495.degree. C. to 520.degree. C. to yield galvannealed consisting mainly of a .delta..sub.1 phase. An iron or iron-alloy top coating having an appropriate iron content can be applied onto the plated steel surface to improve its paintability.
    Type: Grant
    Filed: August 26, 1992
    Date of Patent: April 25, 1995
    Assignee: NKK Corporation
    Inventors: Masaru Sagiyama, Masaki Abe, Junichi Inagaki, Akira Hiraya, Masaya Morita
  • Patent number: 5316652
    Abstract: A method for manufacturing an iron-zinc alloy plated steel sheet having two plating layers and excellent in electropaintability and press-formability, which comprises the steps of: applying an alloying treatment under a temperature of from 420.degree. to 520.degree. C. to a zinc dip-plated steel sheet to form on the surface of the steel sheet an alloying-treated iron-zinc alloy dip-plating layer having on the surface thereof fine irregularities comprising numerous fine concavities and numerous fine convexities; then applying a temper rolling treatment at a reduction rate of from 0.3 to 1.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: May 31, 1994
    Assignee: NKK Corporation
    Inventors: Masaru Sagiyama, Masaki Abe, Akira Hiraya, Junichi Inagaki, Masaya Morita
  • Patent number: 5225067
    Abstract: A method for manufacturing an iron-zinc alloy plated steel sheet having two plating layers and excellent in electropaintability and press-formability, which comprises the steps of: passing a steel sheet through a zinc dip-plating bath to form a zinc dip-plating layer on at least one surface of the steel sheet; then, heating the steel sheet, on which the zinc dip-plating layer has been formed, to alloy the zinc dip-plating layer and the surface portion of the steel sheet, so as to form, on the surface thereof, an alloying-treated iron-zinc alloy dip-plating layer as a lower layer having a plating weight of from 30 to 120 g/m.sup.
    Type: Grant
    Filed: October 23, 1991
    Date of Patent: July 6, 1993
    Assignee: NKK Corporation
    Inventors: Masaru Sagiyama, Masaki Abe, Akira Hiraya, Junichi Inagaki, Masaya Morita
  • Patent number: 5006420
    Abstract: An electroplated steel sheet having a plurality of coatings, excellent in workability, corrosion resistance and water-resistant paint adhesivity, which comprises:an iron-chromium-zinc alloy coating as a lower layer, having a coating weight of from 0.1 to 40 g/m.sup.2 per side, formed on the surface of a steel sheet, consisting essentially of:iron: from 3 to under 15 wt. %,chromium: from 0.1 to 1 wt. %, andthe balance being zinc and incidental impurities;another iron-chromium-zinc alloy coating as an intermediate layer, having a coating weight of from 20 to 59.9 g/m.sup.2 per side, formed on the iron-chromium-zinc alloy coating as the lower layer, consisting essentially of:iron: from 10 to 40 wt. %,chromium: from over 1 to under 30 wt.
    Type: Grant
    Filed: May 31, 1990
    Date of Patent: April 9, 1991
    Assignee: NKK Corporation
    Inventors: Tsutomu Watanabe, Masaru Sagiyama, Masaki Kawabe, Masaya Morita