Patents by Inventor Masayuki Hanakawa

Masayuki Hanakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130266991
    Abstract: A method produces a concentrated aqueous sugar solution using a cellulose-containing biomass as a raw material, including: (1) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution; (2) filtering the aqueous sugar solution obtained in (1) through a microfiltration membrane and/or an ultrafiltration membrane, and recovering an aqueous sugar solution from the permeate side; and (3) filtering the aqueous sugar solution obtained in (2) through a reverse osmosis membrane, recovering a permeate from the permeate side and recovering a concentrated aqueous sugar solution from the feed side; wherein at least a part of the permeate from the reverse osmosis membrane is used as a hydrothermal treatment liquid, biomass-suspending, liquid, enzyme-diluting liquid, acid-diluting liquid and/or alkali-diluting liquid in (1).
    Type: Application
    Filed: December 7, 2011
    Publication date: October 10, 2013
    Applicant: TORAY Industries, Inc.
    Inventors: Satoko Kanamori, Masayuki Hanakawa, Hiroyuki Kurihara, Norihiro Takeuchi, Atsushi Minamino
  • Patent number: 8497091
    Abstract: A method of producing a compound originating from a polysaccharide-based biomass includes at least one of a saccharification step that produces a sugar solution containing a monosaccharide and/or an oligosaccharide from a product obtainable by hydrolyzing the polysaccharide-based biomass; a fermentation step that ferments the sugar solution containing the monosaccharide and/or oligosaccharide originating from the polysaccharide-based biomass; and a treatment that removes a fermentation inhibitor with the use of a separation membrane having a glucose removal rate and an isopropyl alcohol removal rate which simultaneously satisfy the following relationships (I) and (II) when a 500 ppm aqueous glucose solution at pH 6.5 at 25° C. and a 500 ppm aqueous isopropyl alcohol solution at pH 6.5 at 25° C. are respectively permeated through the membrane at an operation pressure of 0.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: July 30, 2013
    Assignee: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Shinichi Minegishi, Hiroyuki Kurihara
  • Publication number: 20130092157
    Abstract: Disclosed is a method for producing an aqueous refined sugar solution, in which a biomass residues that are formed during a step of producing a sugar from a cellulose-containing biomass is removed in a step of producing an aqueous sugar solution, thereby preventing the clogging of a microfiltration membrane and/or an ultrafiltration membrane and ensuring long-term, stable production of an aqueous refined sugar solution.
    Type: Application
    Filed: April 11, 2011
    Publication date: April 18, 2013
    Applicant: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Hiroho Hirozawa
  • Publication number: 20130004994
    Abstract: The invention provides a method that allows fermentation impeding substances that occur during production of a sugar from cellulose-containing biomass to be removed in an aqueous sugar solution production step, and also provides a method for long-term stable production of an aqueous refined sugar solution that is nearly free from fermentation impeding substances.
    Type: Application
    Filed: February 7, 2011
    Publication date: January 3, 2013
    Inventors: Masayuki Hanakawa, Hiroho Hirozawa, Hiroyuki Kurihara, Atsushi Minamino
  • Patent number: 8205754
    Abstract: A fluorine resin polymer separation membrane and a manufacturing method of the same, which are excellent in a virus-eliminating property, further excellent in water permeability, chemical strength (chemical resistance), physical strength, and an antifouling property, and particularly suitable for practicable use as a filtration membrane for the elimination of viruses, are provided. A fluorine resin polymer separation membrane includes a layer having a three-dimensional network structure and a layer having a spherical structure, in which the layer having a three-dimensional network structure does not substantially contain micro-voids having a void diameter of 5 ?m or more, and the fluorine resin polymer separation membrane has filtration performance represented by the elimination rate of 80% or more of dextran having molecular weight of 75,000. The layer having a three-dimensional network structure is formed by the solidification with a polymer solution containing a fluorine resin polymer and cellulose ester.
    Type: Grant
    Filed: July 25, 2006
    Date of Patent: June 26, 2012
    Assignee: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Shin-ichi Minegishi
  • Publication number: 20110250637
    Abstract: A sugar liquid containing only very small amounts of fermentation-inhibiting substances is produced by a method for producing a sugar liquid using a cellulose-containing biomass as a raw material, the method including: (1) a step of hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution; and (2) a step of filtering the obtained aqueous sugar solution through a nanofiltration membrane and/or reverse osmosis membrane to collect a purified sugar liquid from the feed side, while removing fermentation-inhibiting substances from the permeate side.
    Type: Application
    Filed: December 8, 2009
    Publication date: October 13, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Masateru Ito, Hideki Sawai, Masayuki Hanakawa, Shin-ichi Minegishi, Katsushige Yamada
  • Publication number: 20110008826
    Abstract: A method of producing a compound originating from a polysaccharide-based biomass includes at least one of a saccharification step that produces a sugar solution containing a monosaccharide and/or an oligosaccharide from a product obtainable by hydrolyzing the polysaccharide-based biomass; a fermentation step that ferments the sugar solution containing the monosaccharide and/or oligosaccharide originating from the polysaccharide-based biomass; and a treatment that removes a fermentation inhibitor with the use of a separation membrane having a glucose removal rate and an isopropyl alcohol removal rate which simultaneously satisfy the following relationships (I) and (II) when a 500 ppm aqueous glucose solution at pH 6.5 at 25° C. and a 500 ppm aqueous isopropyl alcohol solution at pH 6.5 at 25° C. are respectively permeated through the membrane at an operation pressure of 0.
    Type: Application
    Filed: February 27, 2009
    Publication date: January 13, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masayuki Hanakawa, Shinichi Minegishi, Hiroyuki Kurihara
  • Publication number: 20100000937
    Abstract: A fluorine resin polymer separation membrane and a manufacturing method of the same, which are excellent in a virus-eliminating property, further excellent in water permeability, chemical strength (chemical resistance), physical strength, and an antifouling property, and particularly suitable for practicable use as a filtration membrane for the elimination of viruses, are provided. A fluorine resin polymer separation membrane includes a layer having a three-dimensional network structure and a layer having a spherical structure, in which the layer having a three-dimensional network structure does not substantially contain micro-voids having a void diameter of 5 ?m or more, and the fluorine resin polymer separation membrane has filtration performance represented by the elimination rate of 80% or more of dextran having molecular weight of 75,000. The layer having a three-dimensional network structure is formed by the solidification with a polymer solution containing a fluorine resin polymer and cellulose ester.
    Type: Application
    Filed: July 25, 2006
    Publication date: January 7, 2010
    Applicant: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Shin-Ichi Minegishi
  • Publication number: 20090178969
    Abstract: The invention provides a polymer separation membrane that is excellent in separating characteristics, a permeating ability, a chemical strength (particularly chemical resistance) and a physical strength, and also excellent in a stain resistance, and a producing method therefor. The fluorinated resin-type polymer separation membrane includes a layer having a three-dimensional network structure, and a layer having a spherical structure, wherein the layer of three-dimensional network structure is formed by a fluorinated resin-type polymer composition containing a hydrophilic polymer, and the hydrophilic polymer is a substantially water-insoluble hydrophilic polymer containing at least one of a cellulose ester, an aliphatic vinyl ester, vinylpyrrolidone, ethylene oxide and propylene oxide as a polymerization component. The polymer separation membrane is applicable as a filtration membrane for water treatment, a battery separator, a charged membrane, a fuel cell membrane or a blood cleaning filtration membrane.
    Type: Application
    Filed: June 27, 2006
    Publication date: July 16, 2009
    Applicant: Toray Industries, Inc
    Inventors: Masayuki Hanakawa, Shin-ichi Minegishi