Patents by Inventor Masayuki Ishizuka

Masayuki Ishizuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11267034
    Abstract: The controller controls the gas supply of the gas supply unit so as to maintain a pressure in a metal pipe material at a first pressure when a gas is supplied into the metal pipe material which is formed into a pipe portion in a main cavity portion in a state where an upper die and a lower die are joined to each other. It is possible to prevent pressure drop in the pipe portion caused by cooling of the pipe portion due to a contact between the dies, and the pipe portion. Thus, it is possible to suppress a decrease in a force for pressing the pipe portion against the dies. It is possible to suppress a decrease in adhesion between the pipe portion and the dies when the metal pipe is formed, and it is possible to suppress occurrence of variations in hardenability in the pipe portion.
    Type: Grant
    Filed: August 28, 2018
    Date of Patent: March 8, 2022
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Ishizuka, Kimihiro Nogiwa, Norieda Ueno, Masayuki Saika
  • Patent number: 11253900
    Abstract: A forming apparatus which forms a metal pipe by expanding a metal pipe material, includes: a forming die for forming the metal pipe; a first electrode and a second electrode which clamp the metal pipe material at both end sides and heat the metal pipe material by causing an electric current to flow through the metal pipe material; and a first fluid supply unit and a second fluid supply unit which supply a fluid into the metal pipe material heated by the first electrode and the second electrode to expand the metal pipe material, wherein at least one of the first electrode and the second electrode is provided with a movement restriction mechanism which restricts a movement of the metal pipe material in an axial direction of the metal pipe material.
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: February 22, 2022
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Kimihiro Nogiwa, Masayuki Ishizuka, Masayuki Saika, Norieda Ueno, Akihiro Ide, Hiroyuki Kan
  • Publication number: 20220049761
    Abstract: A bending meshing type gear device includes a wave generator, an external gear that is bent and deformed by the wave generator, an internal gear that meshes with the external gear, and a wave generator bearing disposed between the wave generator and the external gear, in which an inner ring rolling surface on which a rolling element of the wave generator bearing rolls includes a hardened layer, and the hardened layer has a characteristic that a surface hardness after operating for a predetermined time is increased compared to a surface hardness before operation.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 17, 2022
    Inventors: Masayuki Ishizuka, Hideo Fukumura, Takashi Maruyama
  • Publication number: 20210362208
    Abstract: A forming apparatus that forms a metal pipe material includes an electrode that holds the metal pipe material and supplies electric power to the metal pipe material to heat the metal pipe material, a forming die that quenches and forms the expanded metal pipe, and a member that suppresses quenching, in which a region where quenching is not performed in the metal pipe is adjusted by adjusting a length of the member.
    Type: Application
    Filed: August 10, 2021
    Publication date: November 25, 2021
    Inventors: Masayuki Ishizuka, Kimihiro Nogiwa, Akihiro Ide, Norieda Ueno
  • Publication number: 20210346933
    Abstract: A metal pipe forming method includes: disposing a metal pipe material having a hollow shape between a pair of dies; and forming a metal pipe including a pipe portion and a flange portion by expanding the metal pipe material by supplying a fluid and bringing the metal pipe material into contact with the pair of dies. In the forming of the metal pipe, a gap which is positioned between a pair of inner surfaces of the flange portion and communicates with an internal space of the pipe portion is formed, and the flange portion is provided with a through-hole connected to the gap.
    Type: Application
    Filed: July 22, 2021
    Publication date: November 11, 2021
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno, Kimihiro Nogiwa, Akihiro Ide
  • Publication number: 20210346934
    Abstract: A forming system for forming a metal pipe having a hollow shape includes a forming apparatus including a gas supply portion that supplies gas into a heated metal pipe material when forming the metal pipe, and a discharge unit that discharges the gas into the formed metal pipe, in which an exhaust port of the discharge unit is positioned in an internal space of a structure including the internal space.
    Type: Application
    Filed: July 23, 2021
    Publication date: November 11, 2021
    Inventors: Masayuki Ishizuka, Kimihiro Nogiwa, Akihiro Ide
  • Patent number: 11041545
    Abstract: A bending meshing type gear device includes an internal gear, an external gear which meshes with the internal gear, a wave generator which bends and deforms the external gear, and a wave generator bearing which is disposed between the wave generator and the external gear, in which the wave generator bearing has a rolling body and an outer ring, and a minimum inner peripheral length of the external gear is larger than a maximum outer peripheral length of the outer ring.
    Type: Grant
    Filed: April 4, 2019
    Date of Patent: June 22, 2021
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Shinji Yoshida, Toshiya Nagumo, Masayuki Ishizuka
  • Publication number: 20210115967
    Abstract: A speed reducer includes a reduction mechanism, which includes an internal gear and an external gear meshing with the internal gear, and a first member, and transmits rotating motion decelerated by the reduction mechanism to a driven member. The speed reducer includes a protection member disposed between the first member and the driven member. The first member is formed of a material having specific gravity lower than at least one of the internal gear and the external gear and hardness lower than the driven member. The protection member is formed of a material having hardness higher than the first member.
    Type: Application
    Filed: December 28, 2020
    Publication date: April 22, 2021
    Inventors: Hiroaki Ishida, Masayuki Ishizuka
  • Publication number: 20210101199
    Abstract: A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die.
    Type: Application
    Filed: December 14, 2020
    Publication date: April 8, 2021
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno
  • Patent number: 10967413
    Abstract: A forming device that forms a metal pipe by heating and expanding a metal pipe material includes: a pair of an upper die and a lower die between which the metal pipe material is heated and expanded; upper electrodes and lower electrodes that sandwich both end parts of the metal pipe material therebetween from upper and lower sides to heat the metal pipe material; and a busbar that is connected only to either the upper electrodes or the lower electrodes to supply electric power from a power supply.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: April 6, 2021
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno
  • Patent number: 10967414
    Abstract: A forming device that expands a metal pipe material to form a metal pipe includes a die that has an upper die and a lower die, at least one of which is movable, and that form the metal pipe, an electrode that energizes the metal pipe material to heat the metal pipe material, a gas supply part that supplies a gas into the heated metal pipe material to expand the metal pipe material, and a die movement suppressing part that suppresses the movement of the die by an electromagnetic force at least when the energization to the metal pipe material is performed by the electrode.
    Type: Grant
    Filed: February 2, 2018
    Date of Patent: April 6, 2021
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno, Shuji Miyazaki, Koji Moritani, Taizo Yamamoto
  • Publication number: 20210094493
    Abstract: There is provided a reinforcement member for a vehicle which includes a cylindrical body section having a continuously closed cross section intersecting with a longitudinal direction. The cylindrical body section has a first surface, a second surface, and a third surface. The third surface has a fourth surface extending away from the second surface, and a fifth surface connecting the fourth surface and the first surface to each other. In a sectional view when viewed in the longitudinal direction, in a case where a virtual line connecting a first intersection portion where the first surface and the third surface intersect with each other and a second intersection portion where the second surface and the third surface intersect with each other is set, a third intersection portion where the fourth surface and the fifth surface intersect with each other protrudes outward with respect to the virtual line.
    Type: Application
    Filed: December 15, 2020
    Publication date: April 1, 2021
    Inventors: Kimihiro Nogiwa, Masayuki Ishizuka, Norieda Ueno, Kenta Watanabe
  • Patent number: 10926313
    Abstract: A forming apparatus includes: an upper die and a lower die having forming surfaces corresponding to outer surfaces of a pipe with protrusions; a moving mechanism that moves the upper die and the lower die such that a forming space for forming the pipe with protrusions is defined between the forming surfaces of the upper die and the lower die; and a gas supply unit that supplies gas to a forming material to expand the forming material. A control unit controls the movement of the upper die and the lower die by the moving mechanism and the supply of gas to the forming material by the gas supply unit such that the forming material is formed into the pipe with protrusions in the forming space.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: February 23, 2021
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Ishizuka, Norieda Ueno, Masayuki Saika
  • Publication number: 20200406329
    Abstract: A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes first and second dies paired with each other and including pipe forming surfaces for forming the pipe portion and flange forming surfaces for forming the flange portion, a drive unit that drives at least one of the first and second dies, and a controller that controls the drive unit, in which, on at least one of the flange forming surfaces of the first and second dies, a protrusion portion protruding by an amount not to abut against the other flange forming surface when the dies are closed is formed and the controller controls the drive unit to form a thin wall portion at which a thickness of the flange portion becomes partially small at the flange portion by the protrusion portion pressing the flange portion.
    Type: Application
    Filed: September 9, 2020
    Publication date: December 31, 2020
    Inventors: Akihiro Ide, Masayuki Ishizuka, Norieda Ueno, Kimihiro Nogiwa
  • Publication number: 20200406330
    Abstract: A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes a hardness lowering portion which lowers a hardness of the flange portion to be lower than a hardness of the pipe portion.
    Type: Application
    Filed: September 9, 2020
    Publication date: December 31, 2020
    Inventors: Akihiro Ide, Masayuki Ishizuka, Norieda Ueno, Kimihiro Nogiwa
  • Publication number: 20200391273
    Abstract: An electrical heating apparatus for supplying electric power to a metal body to electrically heat the metal body, includes: at least two electrodes that come into contact with the metal body; a power supply unit that supplies electric power to the electrodes; a warning unit that issues a warning that abnormality has occurred in the electrical heating of the metal body; and an abnormality detection unit that detects abnormality of the electrodes, in which the abnormality detection unit includes a resistance value acquisition unit that acquires a resistance value between the electrodes, and an abnormality determination unit that determines that abnormality has occurred in the electrodes and controls the warning unit to issue a warning that abnormality has occurred in the electrodes, in a case where the resistance value reaches a predetermined setting value.
    Type: Application
    Filed: August 28, 2020
    Publication date: December 17, 2020
    Inventors: Akihiro Ide, Masayuki Ishizuka, Masayuki Saika, Kimihiro Nogiwa, Norieda Ueno
  • Patent number: 10773292
    Abstract: A forming device includes: a first cavity portion in which a pipe portion is formed and a second cavity portion in which a flange portion is formed, the first cavity portion and the second cavity portion being formed between a first die and a second die; a flange adjusting member which is capable of being advanced into the second cavity portion and is capable of being retreated from the second cavity portion, and which adjusts a length of the flange portion; and a control unit. The control unit sequentially performs a first control of allowing the flange adjusting member to be advanced into the second cavity portion, a second control of allowing the gas supply unit to supply a gas so as to temporarily form the flange portion, and a third control of allowing the flange adjusting member to be retreated from the second cavity portion.
    Type: Grant
    Filed: February 7, 2018
    Date of Patent: September 15, 2020
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno
  • Patent number: 10751780
    Abstract: A forming device that forms a metal pipe by blow forming includes: a gas supply part that supplies a gas to a metal pipe material to expand the metal pipe material; a die attachment part to which a die that is brought into contact with the expanded metal pipe material to form the metal pipe is attached; a gas discharge part that discharges the gas from the metal pipe material; and a pressure detector that detects a pressure of the gas, the gas supply part includes a gas compression part that compresses the gas, and a supply line that transfers the gas compressed by the gas compression part to the metal pipe material, the gas discharge part includes a discharge line that transfers the discharged gas, and the pressure detector is provided in each of the supply line and the discharge line.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: August 25, 2020
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Saika, Masayuki Ishizuka, Norieda Ueno
  • Publication number: 20200191254
    Abstract: A reduction gear includes a reduction mechanism and a component which constitutes the reduction gear and in which a cavity portion is provided, in which the component includes a reinforcement structure which is provided in the cavity portion and forms a void in the cavity portion.
    Type: Application
    Filed: November 21, 2019
    Publication date: June 18, 2020
    Inventors: Masayuki Ishizuka, Mitsuhiro Tamura
  • Patent number: 10646912
    Abstract: A forming apparatus that forms a metal pipe includes: a heating unit which heats a metal pipe material; a gas supply unit which supplies gas into a heated metal pipe material, thereby expanding the metal pipe material; a die which forms the metal pipe by bringing the expanded metal pipe material into contact with the die; a cooling unit which cools the metal pipe after the forming by a cooling medium; and a control unit which controls an operation of the die, the gas supply unit, and the cooling unit, wherein the control unit makes cooling of the metal pipe by the cooling medium be performed, by controlling an operation of the die such that the die is opened and controlling the cooling unit such that the cooling unit brings the cooling medium into contact with the metal pipe, subsequently to completion of forming by the die.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: May 12, 2020
    Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Masayuki Ishizuka, Norieda Ueno, Masayuki Saika, Takashi Komatsu