Abstract: The present invention provides a casting method and cast product of spherical graphite cast iron, in which, even with a small modulus, there is no chill, the spherical graphite in the tissue is further made ultrafine, the dispersion of the particle diameter is small, and the number of the particles is several times that of the conventional one in the as cast state where heat treatment is not carried out. A casting method of a spherical graphite cast iron includes a melting process, a spheroidizing treatment process, an inoculation process, and a casting process, in which the original molten metal after the inoculation process is poured and filled up to a product space through a gate of a metal mold; where the original molten metal is controlled to a semi-solidification temperature range, before being filled up to the product space.

Abstract: The present invention provides a die-cast product producing method and a spheroidizing agent of a spherical graphite cast iron with ultrafine spherical graphite by simple method and good reproducibility. The present invention provides a sand mold producing method and a spheroidizing agent capable of producing an ultrafine spherical graphite cast iron with good reproducibility even in a sand mold thin walled spherical graphite cast iron, which has solidification cooling conditions equivalent to those of a metal mold. The present invention provides a producing method of a die-cast product of a spherical graphite cast iron using a spheroidizing agent, in which a C amount is 0.

Abstract: The present invention provides a casting method and cast product of spherical graphite cast iron, in which, even with a small modulus, there is no chill, the spherical graphite in the tissue is further made ultrafine, the dispersion of the particle diameter is small, and the number of the particles is several times that of the conventional one in the as cast state where heat treatment is not carried out. A casting method of a spherical graphite cast iron comprised from, a melting process, a spheroidizing treatment process, an inoculation process, and a casting process, in which the original molten metal after the inoculation process is poured and filled up to a product space through a gate of a metal mold; wherein the original molten metal before being filled up to the product space is controlled to a semi-solidification temperature range. An amount of nitrogen at the time of melting of the (cast iron?) is controlled to 0.9 ppm (mass) or less.

Abstract: The present invention provides a die-cast product producing method and a spheroidizing agent of a spherical graphite cast iron with ultrafine spherical graphite by simple method and good reproducibility. The present invention provides a sand mold producing method and a spheroidizing agent capable of producing an ultrafine spherical graphite cast iron with good reproducibility even in a sand mold thin walled spherical graphite cast iron, which has solidification cooling conditions equivalent to those of a metal mold. The present invention provides a producing method of a die-cast product of a spherical graphite cast iron using a spheroidizing agent, in which a C amount is 0.

Abstract: For the purpose of providing a method of die cast product of spheroidal graphite cast iron and a die cast product of spheroidal graphite cast iron having the number of spherical graphites of 3000/mm2 or more in an as cast state, there is disclosed a method of die cast product of ultrafine spheroidal graphite cast iron, including the steps of: a melting step of heating and melting raw materials made of cast iron to obtain source melting metal; a spheroidizing treatment step in which a spheroidizing treatment is performed; an inoculation step of inoculating; and a casting step of casting in a die mold. The amount of nitrogen is adjusted so that the amount of nitrogen generated in the time of melting becomes 0.9 ppm (mass) or less.

Abstract: The present invention provides a casting method and cast product of spherical graphite cast iron, in which, even with a small modulus, there is no chill, the spherical graphite in the tissue is further made ultrafine, the dispersion of the particle diameter is small, and the number of the particles is several times that of the conventional one in the as cast state where heat treatment is not carried out. A casting method of a spherical graphite cast iron comprised from, a melting process, a spheroidizing treatment process, an inoculation process, and a casting process, in which the original molten metal after the inoculation process is poured and filled up to a product space through a gate of a metal mold; wherein the original molten metal before being filled up to the product space is controlled to a semi-solidification temperature range. An amount of nitrogen at the time of melting of the (cast iron?) is controlled to 0.9 ppm (mass) or less.

Abstract: The present invention provides a die-cast product producing method and a spheroidizing agent of a spherical graphite cast iron with ultrafine spherical graphite by simple method and good reproducibility. The present invention provides a sand mold producing method and a spheroidizing agent capable of producing an ultrafine spherical graphite cast iron with good reproducibility even in a sand mold thin walled spherical graphite cast iron, which has solidification cooling conditions equivalent to those of a metal mold. The present invention provides a producing method of a die-cast product of a spherical graphite cast iron using a spheroidizing agent, in which a C amount is 0.

Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.

Abstract: For the purpose of providing a method of die cast product of spheroidal graphite cast iron and a die cast product of spheroidal graphite cast iron having the number of spherical graphites of 3000/mm2 or more in an as cast state, there is disclosed a method of die cast product of ultrafine spheroidal graphite cast iron, including the steps of: a melting step of heating and melting raw materials made of cast iron to obtain source melting metal; a spheroidizing treatment step in which a spheroidizing treatment is performed; an inoculation step of inoculating; and a casting step of casting in a die mold. The amount of nitrogen is adjusted so that the amount of nitrogen generated in the time of melting becomes 0.9 ppm (mass) or less.

Abstract: An excellent cast and forged product that is superior in mechanical properties and has a microstructure and which may not only be a thin but also be a thick product can be made without using complicated process steps or equipment. A semisolid casting and forging method is provided in which a metal melt is teemed so that it is supercooled into a lower die in a press so controlled that the metal melt has a rate of solidification as desired, thereby preparing a semisolid slurry; an upper die is brought into contact with the semisolid slurry; and thereafter at least one of the upper and lower dies is moved relatively towards the other at a rate of movement between 0.1 and 1.5 m/sec, thereby compressing the semisolid slurry to mold it into a product. The semisolid slurry preferably has crystal grains of a grain size of 50 ?m or less.

Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.

Abstract: An excellent cast and forged product that is superior in mechanical properties and has a microstructure and which may not only be a thin but also be a thick product can be made without using complicated process steps or equipment. A semisolid casting and forging method is provided in which a metal melt is teemed so that it is supercooled into a lower die in a press so controlled that the metal melt has a rate of solidification as desired, thereby preparing a semisolid slurry; an upper die is brought into contact with the semisolid slurry; and thereafter at least one of the upper and lower dies is moved relatively towards the other at a rate of movement between 0.1 and 1.5 m/sec, thereby compressing the semisolid slurry to mold it into a product. The semisolid slurry preferably has crystal grains of a grain size of 50 ?m or less.

Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.

Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.

Abstract: An object is to provide an electromagnetic stirrer that can provide an excellent stirring force more than before. An electromagnetic stirrer has a vertical electromagnetic field generating coil (1) vertically and circumferentially provided on the outer side of a container (5), and a rotational electromagnetic field generating coil (2) provided on the outer side of the vertical electromagnetic field generating coil (1), in which an iron core (3) is inserted between the vertical electromagnetic field generating coils (1) and between the rotational electromagnetic field generating coils (2), the iron core (3) being formed of a magnetic material with magnetic isotropy and having comb teeth 3a extended to the inner surface of the vertical electromagnetic field generating coil (1).

Abstract: An object is to provide an electromagnetic stirrer that can provide an excellent stirring force more than before. An electromagnetic stirrer has a vertical electromagnetic field generating coil (1) vertically and circumferentially provided on the outer side of a container (5), and a rotational electromagnetic field generating coil (2) provided on the outer side of the vertical electromagnetic field generating coil (1), in which an iron core (3) is inserted between the vertical electromagnetic field generating coils (1) and between the rotational electromagnetic field generating coils (2), the iron core (3) being formed of a magnetic material with magnetic isotropy and having comb teeth 3a extended to the inner surface of the vertical electromagnetic field generating coil (1).

Abstract: A manufacturing method of semi-solid metal slurry which pours a molten metal into a container to manufacture the semi-solid slurry, characterized in that a difference in height (Hin) between the molten metal and a bottom portion of the container is determined to be 3.5-fold or above of a diameter (D) of the container, and the molten metal is poured in such a manner that self-mixing occurs without requiring mixing from the outside.

Abstract: Provided is an apparatus for manufacturing a high-quality semi-solid metallic slurry containing fine, uniform spherical particles that can be readily and conveniently applied to a subsequent process, with improvements in energy efficiency and mechanical properties, cost reduction, convenience of casting, shorter manufacturing time, and easy discharge. The apparatus includes at least one sleeve for receiving molten metals in liquid state; a stirring unit for applying an electromagnetic field to the molten metals in the sleeve; at least one plunger for defining the bottom of a space where the molten metals are loaded, the plunger being inserted into an end of the sleeve; and a driving unit for driving the plunger upward and downward.

Abstract: Provided are a die casting method and apparatus for rheocasting that ensure the manufacture of products with a fine, uniform, spherical particle structure, with improvements in energy efficiency and mechanical properties, cost reduction, convenience of casting, and shorter manufacturing time. The die casting method involves applying an electromagnetic field to a slurry manufacturing domain in a sleeve having an end through which a plunger is inserted and the other end connected to a casting die with a mold cavity, loading a molten metal into the slurry manufacturing domain to manufacture a semi-solid metallic slurry, and moving the plunger toward the casting die to push the metallic slurry into the mold cavity.

Abstract: A method for manufacturing a metallic material for rheocasting or thixoforming and a metallic material formed using the method are provided. The method includes: applying an electromagnetic field to a vessel and loading a molten metal into the vessel; and cooling the molten metal to form a metallic material for rheocasting or thixoforming. The entire volume of molten metal is rapidly and uniformly cooled throughout, from the wall toward the center of the vessel, without generating latent heat caused by the formation of solidification layers at the early stage of cooling. The molten metal in the vessel is cooled rapidly below its liquidus temperature within 1-10 seconds after the loading of the molten metal into the vessel, so that numerous uniform crystal nuclei are created throughout the entire volume of molten metal to form a metallic material having uniform, micro, spherical particles.