Patents by Inventor Masayuki Kanemasu

Masayuki Kanemasu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926131
    Abstract: A composite material is capable of suppressing decrease in the strength, which is caused by bending of fibers of a skin material during the time when the composite material is cured. A composite material is provided with a honeycomb core, a first skin material, a second skin material, a thunder-resistant mesh and a resin material; and the resin material is not arranged in a neighborhood portion which is the region corresponding to the region at the front end of the honeycomb core. A first film adhesive is arranged between the first skin material and the honeycomb core; a second film adhesive is arranged between the second skin material and the honeycomb core; and a fourth film adhesive is arranged in the neighborhood portion of the resin material in a weight per square meter, which is lower than those of the first film adhesive and the second film adhesive.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: March 12, 2024
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kazuki Noma, Hiromichi Akiyama, Toshio Kozasa, Masayuki Kanemasu, Shunichi Morishima
  • Publication number: 20230271375
    Abstract: A shaping device which forms a fiber sheet into a shape having a shape change section, said shaping device comprising: a shaping mold which is provided to one side of the fiber sheet and serves as a mold for shaping the fiber sheet; a supporting member which has greater rigidity than the fiber sheet and is provided to the other side of the fiber sheet and to an area in which the shape change section is formed; a covering member that covers the fiber sheet; and a pressing device that presses the fiber sheet onto the shaping mold by means of the covering member. The pressing device is a suction device that suctions the atmosphere from between the shaping mold and the covering member.
    Type: Application
    Filed: September 1, 2020
    Publication date: August 31, 2023
    Inventors: Yusei KONDO, Masayuki KANEMASU, Hiromichi AKIYAMA, Kazuki NOMA, Toshio KOZASA
  • Patent number: 11673351
    Abstract: A method is for manufacturing a honeycomb structure including a core material in which a hole is formed to penetrate in a thickness direction and is arranged in a plane direction, and a skin material that is stacked on a surface of the core material. The skin material includes a thermosetting resin. The method includes half-curing the thermosetting resin by placing the skin material in a bag and heating the skin material in a state where an inside of the bag is evacuated and an outside of the bag is under an atmospheric pressure; stacking the skin material in which the thermosetting resin is half-cured onto a side of the surface of the core material; and bonding and integrating the core material and the skin material with each other by pressurizing and heating the stacked core material and skin material with the use of a sealing pressurizing heating facility.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: June 13, 2023
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kazuki Noma, Masayuki Yamashita, Masayuki Kanemasu, Mikoto Omori, Hiromichi Akiyama, Toshio Kozasa, Shunichi Morishima
  • Patent number: 11498290
    Abstract: The present invention addresses the problem of providing a method for molding, using a honeycomb core, a composite material structure that is high-quality, low cost, and leaves less voids. The present disclosure addresses the problem of providing a method for molding, using a honeycomb core, a composite material structure with which it is possible to reduce dimples in a composite material skin at low cost. According to a method for molding a composite material structure of the present disclosure, an uncured composite material honeycomb sandwich panel in which prepreg is laminated on upper and lower surfaces of a honeycomb core via an adhesive is covered with a vacuum bag and placed in an autoclave. After that, the vacuum bag is evacuated and, while the evacuation is being continued, is heated and pressurized by the autoclave to cure a matrix resin of the prepreg and achieve adhesion to the honeycomb core.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: November 15, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kazuki Noma, Hiromichi Akiyama, Toshio Kozasa, Masayuki Kanemasu, Shunichi Morishima
  • Publication number: 20210362441
    Abstract: The present invention addresses the problem of providing a method for molding, using a honeycomb core, a composite material structure that is high-quality, low cost, and leaves less voids. The present disclosure addresses the problem of providing a method for molding, using a honeycomb core, a composite material structure with which it is possible to reduce dimples in a composite material skin at low cost. According to a method for molding a composite material structure of the present disclosure, an uncured composite material honeycomb sandwich panel in which prepreg is laminated on upper and lower surfaces of a honeycomb core via an adhesive is covered with a vacuum bag and placed in an autoclave. After that, the vacuum bag is evacuated and, while the evacuation is being continued, is heated and pressurized by the autoclave to cure a matrix resin of the prepreg and achieve adhesion to the honeycomb core.
    Type: Application
    Filed: February 26, 2019
    Publication date: November 25, 2021
    Inventors: Kazuki NOMA, Hiromichi AKIYAMA, Toshio KOZASA, Masayuki KANEMASU, Shunichi MORISHIMA
  • Publication number: 20210187877
    Abstract: A method is for manufacturing a honeycomb structure including a core material in which a hole is formed to penetrate in a thickness direction and is arranged in a plane direction, and a skin material that is stacked on a surface of the core material. The skin material includes a thermosetting resin. The method includes half-curing the thermosetting resin by placing the skin material in a bag and heating the skin material in a state where an inside of the bag is evacuated and an outside of the bag is under an atmospheric pressure; stacking the skin material in which the thermosetting resin is half-cured onto a side of the surface of the core material; and bonding and integrating the core material and the skin material with each other by pressurizing and heating the stacked core material and skin material with the use of a sealing pressurizing heating facility.
    Type: Application
    Filed: May 10, 2018
    Publication date: June 24, 2021
    Inventors: Kazuki NOMA, Masayuki YAMASHITA, Masayuki KANEMASU, Mikoto OMORI, Hiromichi AKIYAMA, Toshio KOZASA, Shunichi MORISHIMA
  • Publication number: 20210001572
    Abstract: The present invention addresses the problem of providing a composite material that can prevent a strength reduction when fibers of a skin material are bent during curing of the composite material. In a composite material, a filler is arranged between a honeycomb core and a first skin material and/or between the honeycomb core and a second skin material so as to overlap the tip of an end of the honeycomb core. In a horizontal view, the filler arranged between the honeycomb core and the second skin material protrudes outside the composite material by a length equal to or less than a length of a portion thereof overlapping the tip of the end of the honeycomb core.
    Type: Application
    Filed: February 26, 2019
    Publication date: January 7, 2021
    Inventors: Kazuki NOMA, Hiromichi AKIYAMA, Toshio KOZASA, Masayuki KANEMASU, Shunichi MORISHIMA
  • Publication number: 20210001588
    Abstract: A composite material is capable of suppressing decrease in the strength, which is caused by bending of fibers of a skin material during the time when the composite material is cured. A composite material is provided with a honeycomb core, a first skin material, a second skin material, a thunder-resistant mesh and a resin material; and the resin material is not arranged in a neighborhood portion which is the region corresponding to the region at the front end of the honeycomb core. A first film adhesive is arranged between the first skin material and the honeycomb core; a second film adhesive is arranged between the second skin material and the honeycomb core; and a fourth film adhesive is arranged in the neighborhood portion of the resin material in a weight per square meter, which is lower than those of the first film adhesive and the second film adhesive.
    Type: Application
    Filed: February 26, 2019
    Publication date: January 7, 2021
    Inventors: Kazuki NOMA, Hiromichi AKIYAMA, Toshio KOZASA, Masayuki KANEMASU, Shunichi MORISHIMA
  • Publication number: 20200324532
    Abstract: It is an object of the present disclosure to provide an interior member for an aircraft, a manufacturing method of the member and a replacement method of the member in which replacement cost can be reduced. An interior member for an aircraft according to the present disclosure includes a substrate, a decorative layer that covers the surface of the substrate, and an adhesive layer that adheres to the decorative layer to the substrate, and the decorative layer is peelably pasted to the surface of the substrate via the adhesive layer in a range that meets a required adhesive strength and that does not affect the substrate.
    Type: Application
    Filed: June 20, 2019
    Publication date: October 15, 2020
    Inventors: Makoto HIRAI, Hiroshi TANEDA, Toshio KOZASA, Masayuki KANEMASU, Yukari SAKURAGI, Kensuke SAKAKI, Kazuhiro OKADA
  • Publication number: 20190136414
    Abstract: A method for regenerating reinforced fiber includes binding a part of a composite member containing reinforcing fibers and resins oriented in directions different from each other along a direction intersecting a longitudinal direction of the composite member; removing the resins from the composite member; and separating unbound reinforced fibers from bound reinforced fibers among the reinforced fibers.
    Type: Application
    Filed: November 8, 2018
    Publication date: May 9, 2019
    Inventors: Wataru NISHIMURA, Masayuki KANEMASU, Kodai SHIMONO
  • Patent number: 9919463
    Abstract: An RTM molding device and an RTM molding method which enable resin impregnation of even large members and thick members without causing non-impregnated regions or fiber wrinkle, and yield a molded body having superior toughness and excellent precision. In the RTM molding device, a surface molding layer, which is disposed between a fiber-reinforced base material and a molding die, has a plurality of through-holes formed therein, and has sufficient rigidity that the thickness does not substantially change under the pressure inside the cavity when the inside of the cavity is placed under reduced pressure, and a resin diffusion portion, which is located on the side of the surface molding layer opposite the fiber-reinforced base material, and comprises a resin flow path formed so as to connect with the plurality of through-holes of the surface molding layer, are provided on at least one surface of the fiber-reinforced base material.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: March 20, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Noriya Hayashi, Masayuki Kanemasu
  • Patent number: 9050748
    Abstract: In manufacturing composite material by curing fluid, strength deterioration of the composite material due to repair before the fluid is cured is reduced. A suction hole is formed in a bag film (3) for sealing a space for fibers being impregnated with resin, after start of impregnation. The suction hole is covered by a plate (56) with holes (57). The resin is sucked from the space through the plate (56). According to such composite material manufacturing method, a defect, which occurs during fibers are impregnated with resin, can be repaired before the resin is cured without causing disorder and damage in the fibers. In a composite material formed from one repaired in the above way, the repaired portion is strong, namely, there is no strength deterioration due to repair after curing, and thus, the material is preferred as compared with a composite material which is repaired after resin is cured.
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: June 9, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masayuki Kanemasu, Shigeru Nishiyama, Hideki Horizono
  • Patent number: 9032799
    Abstract: A nondestructive inspection apparatus according to the present invention has a transmission-side probe configured to emit a first ultrasonic wave toward a test-target fluid, a plate through which a Lamb wave generated by the first ultrasonic wave is propagated when the first ultrasonic wave is propagated, and a reception-side probe configured to measure intensity of a second ultrasonic wave which is emitted from the plate and propagates through the test-target fluid. At this time, the nondestructive inspection apparatus can inspect the test-target fluid without bringing the transmission-side probe configured to emit the first ultrasonic wave and the reception-side probe configured to measure the second ultrasonic wave into contact with the test-target fluid.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: May 19, 2015
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Hidetaka Hattori, Hideki Horizono, Masayuki Kanemasu, Shigeyuki Matsubara, Kunihiko Shinoda, Hirotoshi Hujigaki, Susumu Ryuuou
  • Patent number: 8813926
    Abstract: An object is to provide an impact-absorbing structure superior in impact-absorbing capacity. An impact-absorbing structure includes a pair of flat, plate-like face plates arranged to oppose each other with a predetermined distance therebetween; a core member arranged between the face plates and fixed to the face plates; and a composite-material tube arranged between the face plates, at the core member side, the impact-absorbing member extending in one direction and fracturing progressively due to an impact compression force acting in the one direction. The composite-material tube is fixed to the face plates at one portion constituting a bonded region and is allowed to move relative to the face plates at a remaining portion constituting a non-bonded region.
    Type: Grant
    Filed: April 15, 2010
    Date of Patent: August 26, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Atsumi Tanaka, Hironori Maruyama, Masayuki Kanemasu
  • Publication number: 20140070452
    Abstract: Provided is a method for molding a molded article without voids, porosity, and resin sinks on the surface or inside while maintaining a plate thickness accuracy even for a thick plate member having a plate thickness of 10 mm or more. A RTM method comprising a first temperature raising step comprising impregnating a thermosetting resin in a dry fiber preform disposed in a molding die comprising two or more separate die members, and thereafter raising temperature of any of the die members constituting the molding die to form a temperature gradient having a temperature difference of a predetermined value or more from one side of the dry fiber preform toward the other side; and a second temperature raising step of raising temperature of a die member different from the die member whose temperature is raised in the first temperature raising step.
    Type: Application
    Filed: March 15, 2012
    Publication date: March 13, 2014
    Inventors: Hiromichi Akiyama, Masayuki Kanemasu
  • Publication number: 20130280483
    Abstract: An RTM molding device and an RTM molding method which enable resin impregnation of even large members and thick members without causing non-impregnated regions or fiber wrinkle, and yield a molded body having superior toughness and excellent precision. In the RTM molding device, a surface molding layer, which is disposed between a fiber-reinforced base material and a molding die, has a plurality of through-holes formed therein, and has sufficient rigidity that the thickness does not substantially change under the pressure inside the cavity when the inside of the cavity is placed under reduced pressure, and a resin diffusion portion, which is located on the side of the surface molding layer opposite the fiber-reinforced base material, and comprises a resin flow path formed so as to connect with the plurality of through-holes of the surface molding layer, are provided on at least one surface of the fiber-reinforced base material.
    Type: Application
    Filed: February 17, 2012
    Publication date: October 24, 2013
    Inventors: Noriya Hayashi, Masayuki Kanemasu
  • Patent number: 8557167
    Abstract: In manufacturing composite material by curing fluid, strength deterioration of the composite material due to repair before the fluid is cured is reduced. A suction hole is formed in a bag film (3) for sealing a space for fibers being impregnated with resin, after start of impregnation. The suction hole is covered by a plate (56) with holes (57). The resin is sucked from the space through the plate (56). According to such composite material manufacturing method, a defect, which occurs during fibers are impregnated with resin, can be repaired before the resin is cured without causing disorder and damage in the fibers. In a composite material formed from one repaired in the above way, the repaired portion is strong, namely, there is no strength deterioration due to repair after curing, and thus, the material is preferred as compared with a composite material which is repaired after resin is cured.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: October 15, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masayuki Kanemasu, Shigeru Nishiyama, Hideki Horizono
  • Publication number: 20110259104
    Abstract: A nondestructive inspection apparatus according to the present invention has a transmission-side probe configured to emit a first ultrasonic wave toward a test-target fluid, a plate through which a Lamb wave generated by the first ultrasonic wave is propagated when the first ultrasonic wave is propagated, and a reception-side probe configured to measure intensity of a second ultrasonic wave which is emitted from the plate and propagates through the test-target fluid. At this time, the nondestructive inspection apparatus can inspect the test-target fluid without bringing the transmission-side probe configured to emit the first ultrasonic wave and the reception-side probe configured to measure the second ultrasonic wave into contact with the test-target fluid.
    Type: Application
    Filed: November 10, 2009
    Publication date: October 27, 2011
    Inventors: Hidetaka Hattori, Hideki Horizono, Masayuki Kanemasu, Shigeyuki Matsubara, Kunihiko Shinoda, Hirotoshi Hujigaki, Susumu Ryuuou
  • Publication number: 20110204534
    Abstract: In manufacturing composite material by curing fluid, strength deterioration of the composite material due to repair before the fluid is cured is reduced. A suction hole is formed in a bag film (3) for sealing a space for fibers being impregnated with resin, after start of impregnation. The suction hole is covered by a plate (56) with holes (57). The resin is sucked from the space through the plate (56). According to such composite material manufacturing method, a defect, which occurs during fibers are impregnated with resin, can be repaired before the resin is cured without causing disorder and damage in the fibers. In a composite material formed from one repaired in the above way, the repaired portion is strong, namely, there is no strength deterioration due to repair after curing, and thus, the material is preferred as compared with a composite material which is repaired after resin is cured.
    Type: Application
    Filed: November 18, 2009
    Publication date: August 25, 2011
    Inventors: Masayuki Kanemasu, Shigeru Nishiyama, Hideki Horizono
  • Patent number: 7846540
    Abstract: An impact-absorbing composite structure is formed with a resin and a fiber laminated body, and absorbs, when experiencing an impact, the impact by self destruction. An interlayer-strength improvement technique is applied on the impact-absorbing composite structure in an oblique manner or in a gradual manner.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: December 7, 2010
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeru Sakai, Masayuki Kanemasu, Kenichiro Abe, Naoki Higuchi